Friction and wear behavior and mechanism of low carbon microalloyed steel containing Nb

Dry sliding friction and wear test of Nb containing low carbon microalloyed steel was carried out at room temperature,and the effect of Nb on the wear behavior of the steel,as welll as the mechanism was studied.Scanning electron microscopy(SEM) and energy dispersive spectrometry(EDS) were employed to analyze the morphology and composition of the worn surface,and the structure evolution of the plastic deformation layer.The carbide content and type in the steel were analyzed by the electrolytic extraction device and X-ray diffraction(XRD).The experimental results demonstrate that the addition of 0.2% Nb can refine the grain and generate Nb C to improve the wear resistance of the steel.By enhancing the load and speed of wear experiment,the wear mechanism of the test steel with 0.2% Nb changes from slight oxidation wear to severe adhesion wear and oxidation wear.Compared with the load,the increase in the rotation speed exerts a greater influence on the wear of the test steel.

Constitutive Modeling and Dynamic Recrystallization Mechanisms of an Ultralow-carbon Microalloyed Steel During Hot Compression Tests

The hot deformation behavior of an ultralow-carbon microalloyed steel was investigated using an MMS-200 thermal simulation test machine in a temperature range of 1073-1373 K and strain rate range of 0.01-10 s-1.The results show that the flow stress decreases with increasing deformation temperature or decreasing strain rate.The strain-compensated constitutive model based on the Arrhenius equation for this steel was established using the true stress-strain data obtained from a hot compression test.Furthermore,a new constitutive model based on the Z-parameter was proposed for this steel.The predictive ability of two constitutive models was compared with statistical measures.The results indicate the new constitutive model based on the Z-parameter can more accurately predict the flow stress of an ultralow-carbon microalloyed steel during hot deformation.The dynamic recrystallization(DRX)nucleation mechanism at different deformation temperatures was observed and analyzed by transmission electron microscopy(TEM),and strain-induced grain boundary migration was observed at 1373 K/0.01 s^-1.

Kinetics of bainite-to-austenite transformation during continuous reheating in low carbon microalloyed steel

A dilatometer was used to study the kinetics of bainite-to-austenite transformation in low carbon microalloyed steel with the initial microstructure of bainite during the continuous reheating process. The bainite-to-austenite trans- formation was observed to take place in two steps at low heating rate. The first step is the dissolution of bainite, and the second one is the remaining bainite-to-austenite transformation controlled by a dissolution process. The calculation result of the kinetics of austenite formation shows that the two steps occur by diffusion at low heating rate. However, at high heating rate the bainite-to-austenite transformation occurs in a single step, and the process is mainly dominated by shear. The growth rate of austenite reaches the maximum at about 835℃ at different heating rates and the growth rate of austenite as a function of temperature increases with the increase in heating rate.

Novel mechanism for the modification of Al_2O_3-based inclusions in ultra-low carbon Al-killed steel considering the effects of magnesium and calcium

Many researchers have explored the inclusion modification mechanism to improve non-metallic inclusion modifications in steelmaking. In this study, two types of industrial trials on inclusion modifications in liquid steel were conducted using ultra-low-carbon Al-killed steel with different Mg and Ca contents to verify the effects of Ca and Mg contents on the modification mechanism of Al_2O_3-based inclusions during secondary refining. The results showed that Al_2O_3-based inclusions can be modified into liquid calcium aluminate or a multi-component inclusion with the addition of a suitable amount of Ca. In addition, [Mg] in liquid steel can further reduce CaO in liquid calcium aluminate to drive its evolution into CaO–MgO–Al_2O_3 multi-component inclusions. Thermodynamic analysis confirmed that the reaction between [Mg] and CaO in liquid calcium aluminate occurs when the MgO content of liquid calcium aluminate is less than 3 wt% and the temperature is higher than 1843 K.

Effect of Strain Rate on the Ferrite Grain Refinement in a Low Carbon Nb-Ti Microalloyed Steel during Low Temperature Deformation

Grain refinement is one of the effective methods to develop new generation low carbon microalloyed steels possessing excellent combination of mechanical properties. The microstructural evolution and ferrite grain refinement at the deformation temperature of 865℃, above Ar3, with different strain rates were investigated using single pass isothermal hot compression experiments for a low carbon Nb-Ti microalloyed steel. The physical processes that occurred during deformation were discussed by observing the optical microstructure and analyzing the true stress-true strain responses. At strain rates of 0.001 and 0.01s^-1, there is no evidence of work hardening behavior during hot deformation and strain-induced transformation （SIT） leads to dynamic flow softening in flow curves. Optical microscopy observation shows that ultrafine and equiaxed ferrite with grain sizes of 2μm can be obtained by applying deformation with strain rate of 0.1 s^-1 due to SIT just after deformation. Furthermore, increasing the strain rate from 0.001 to 0.1 s^-1 reduces both the grain size of the equiaxed ferrite and the amount of deformed ferrite.

Thermodynamic Research on Precipitates in Low Carbon Nb-Microalloyed Steels Produced by Compact Strip Production

Microalloying element Nb in low carbon steels produced by compact strip production （CSP） process plays an important role in inhibiting recrystallization, decreasing the transformation temperature and grain refinement.With decreasing the rolling temperature, dislocations can be pinned by carbonitrides and the strength is increased. Based on the two sublattice model, with metal atom sublattice and interstitial atom sublattice,a thermodynamic model for carbonitride was established to calculate the equilibrium between matrix and carbonitride. In the steel produced by CSP, the calculation results showed that the starting temperature of precipitation of Ti and Nb are 1340℃ and 1040℃, respectively. In the range of 890-950℃, Nb rapidly precipitated. And the maximum of the atomic fraction of Nb in carbonitride was about 0.68. The morphologies and energy spectrum of the precipitates showed that （NbTi） （CN） precipitated near the dislocations. The experiment results show that Nb rapidly precipitated when the temperature was lower than 970℃, and the atomic fraction of Nb in carbonitride was about 60%-80%. The calculation results are in agreement with the experiment data. Therefore the thermodynamic model can be a useful assistant tool in the research on the precipitates in the low carbon steels produced by CSP.

Structure Character of M-A Constituent in CGHAZ of New Ultra-Low Carbon Bainitic Steel under Laser Welding Conditions

800 MPa grade new ultra-low carbon bainitic （NULCB） steel is the recently developed new generation steel. The microstructure in the coarse-grained heat affected zone （CGHAZ） of NULCB steel under laser welding conditions was investigated by thermal simulation. The influence of the cooling time from 800℃ to 500℃.t8/5 （0.3-30 s）, on the microstructure of the CGHAZ was discussed. The experimental results indicate that the microstructnre of the CGHAZ is only the granular bainite which consists of bainitic ferrite （BF） lath and M-A constituent while t8/5 is 0.3-30 s. The M-A constituent consists of twinned martensite and residual austenite, and the change of the volume fraction of the residual austenite in the M-A constituent is very small when t8/5 is between 0.3 and 30 s. The morphology of the M-A constituent obviously changes with the variation of t8/5.As t8/5 increases, tile average width, gross and shape parameter of the M-A constituent increase, while the line density of the M-A constituent decreases.

Bainite Transformation Under Continuous Cooling of Nb-Microalloyed Low Carbon Steel

Utilizing Gleeble-1500 thermomechanical simulator, the influences of hot deformation parameters on continuous cooling bainite transformation in Nb-microalloyed low carbon steel were investigated. The results indicate that bainite starting temperature decreases with raising cooling rate and increases with increasing deformation temperature. Deformation has an accelerative effect on the bainite transformation when the specimens are deformed at 950 ℃. When the deformation temperature increases, the effect of deformation on bainite starting temperature is weakened. The amount of bainite is influenced by strain, cooling rate, and deformation temperature. When the specimens are deformed below 900 ℃, equiaxed ferrites are promoted and the bainite transformation is suppressed.

Effects of Quenching Process on Microstructure and Mechanical Properties of Low Carbon Nb-Ti Microalloyed Steel

The low carbon Nb-Ti microalloyed tested steel was prepared by the process of vacuum induction furnace smelting,forging and hot rolling.The new steel aims to meet the demand of high strength,high toughness and high plasticity for building facilities.The effects of quenching process on microstructure and mechanical properties of tested steel were investigated.The results showed that prior austenite grain size,phase type and precipitation behavior of(Nb,Ti)(C,N)play important roles in mechanical properties of the steel.Through modified appropriately,the model of austenite grain growth during heating and holding is d^(5.7778)=5.6478^(5.7778)+7.04×10^(22)t^(1.6136)exp(-427.15×10~3/(RT)).The grain growth activation energy is Q_g=427.15 kJ.During quenching,the microscopic structures are mainly martensite and lath bainite which contains lots of lath substructure and dislocations.The content of phases,fine and coarsening(Nb,Ti)(C,N)precipitated changes during different quenching temperatures and holding time.Finally compared with the hardness value,the best quenching process can be obtained that heating temperature and holding time are900℃and 50 mins,respectively.

Effect of acicular ferrite on banded structures in low-carbon microalloyed steel

The effect of acicular ferrite （AF） on banded structures in low-carbon microalloyed steel with Mn segregation during both iso- thermal transformation and continuous cooling processes was studied by dilatometry and microscopic observation. With respect to the iso- thermal transformation process, the specimen isothermed at 550℃ consisted of AF in Mn-poor bands and martensite in Mn-rich bands, whereas the specimen isothermed at 450℃ exhibited two different morphologies of AF that appeared as bands. At a continuous cooling rate in the range of 4 to 50℃/s, a mixture of AF and martensite formed in both segregated bands, and the volume fraction of martensite in Mn-rich bands was always higher than that in Mn-poor bands. An increased cooling rate resulted in a decrease in the difference of martensite volume fraction between Mn-rich and Mn-poor bands and thereby leaded to less distinct microstrucmral banding. The results show that Mn segregation and cooling rate strongly affect the formation of AF-containing banded structures. The formation mechanism of microstructural banding was also discussed.

Effect of an upward magnetic field on nanosized sulfide precipitation in ultra-low carbon steel

An induction levitation melting （ILM） refining process is performed to remove most microsized inclusions in ultra-low carbon steel （UCS）. Nanosized, spheroid shaped sulfide precipitates remain dispersed in the UCS. During the ILM process, the UCS is molten and is rotated under an upward magnetic field. With the addition of Ti additives, the spinning molten steel under the upward magnetic field ejects particles because of resultant centrifugal, floating, and magnetic forces. Magnetic force plays a key role in removing sub-micrometer-sized particles, composed of porous aluminum titanate enwrapping alumina nuclei. Consequently, sulfide precipitates with sizes less than 50 nan remain dispersed in the steel matrix. These findings open a path to the fabrication of clean steel or steel bearing only a nanosized strengthen- ing phase.

Deformation Behavior of Ultra-low Carbon Steel in Ferrite Region during Warm Processing

The hot deformation experiments of ultra-low carbon steel in ferrite range were carried out in a hot simulator in order to research hot deformation behaviors of ultra-low carbon steel in ferrite range at low temperature. The results show that the influences of deformation parameters on flow stress are different to those in austenitic deformation. The deformation characteristic parameters were calculated for ultra-low carbon steel in ferrite region. The flow stress equation for ultra-low carbon steel in ferritic deformation at low temperature was obtained.

Mechanical Method Determining Precipitation in an Ultra-Low Carbon Bainitic Steel

Stress relaxation was chosen as the best method for monitoring the precipitation process. Tests were carried out on an ultra-low carbon bainitic steel containing Mn, Nb and B over 800~950℃. Specimens were solu- tion treated at 1250℃ for a certain holding period. A prestain of 20% was applied at a strain rate of 0.1/s. The exper- imental results are displayed by a set of stress vs. 1g(time) curves different from the typical stress relaxation curves. There are two singularities forming a stress plateau on the stress vs.1g(time) curves when precipitates could be observed. Suppose the first one is the start of precipitation (Ps), and the second represcnts the fihish (Pf). As a result Precipitation-Time-Temperature relationship is described as C-shape curves based on two points. This mechanical method is suitable and precise for measuring precipitates in microalloyed steels during hot working.

Optimum process of RH-MFB refining for ultra-low carbon steel

A mathematical model was established and applied to simulate thedecarburization of RH-MFB process in Pansteel Company. Study of theeffects of w_[C]0, w_[O]0, Ar flowrate, evaluation rate the MFB lanceblowing parameters on the decarburization process was car- Ried out.The results showed that this model could give the quantitativeunderstanding of the process, especially the behavior of MFB Lanceblowing. This model has realized the optimum process of RH-MFBrefining for ultra-low carbon steels in Pansteel.

Development of Microalloyed Medium-Carbon Steel with Improved Toughness

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Hot deformation behavior of medium carbon V-N microalloyed steel

Processing maps for a medium carbon V-N microalloyed steel(designated as VN steel) and a medium carbon V-N bared steel(designated as Non-VN steel) were developed to study the hot deformation behavior and the influence of vanadium and nitrogen, in the temperature range of 750-1 100 ℃ and strain rate range of 0.005-30 s-1. Experimental results show that the processing map for the VN steel exhibits two dynamic recrystallization and three instability domains, while that for the Non-VN steel has one dynamic recrystallization and three instability domains. The instability domains of VN steel are larger than those of the Non-VN steel, and the VN steel is easier to be unstable when being hot deformed at high temperature and high stain rate. The addition and precipitation of vanadium and nitrogen can hinder the dynamic recrystallization. Compared with the Non-VN steel, the VN steel has higher dynamic recrystallization critical strain and the corresponding stress.

Influence of Boron Additions on Mechanical Properties of Carbon Steel

This work aims at the development of carbon steel AISI 1536 through the microalloying addition of boron. Three grades of this steel with different content of boron up to 0.0055% were melted in 100 kg induction furnace. The pro- duced steels were hardened at 960°C for 30 min., followed by tempering at different temperatures and durations. All hardened steels have martensite phase as illustrated with microstructures and X-ray diffraction. Hardness of all tem- pered steel samples was measured to calculate the activation energies of carbon migration through martensite phase. The results indicated that the activation energies of carbon migration through martensite phase decreases with the in- crease of boron content due to its positive effect on the crystallinity of martensite phase. Also, the results showed that the addition of boron up to 0.0023% can improve the steel properties at the lowest temperature and tempered time.

Mathematical Model of Decarburization of Ultra Low Carbon Steel during RH Treatment

According to the balance of carbon and oxygen, a decarburization model for the RH treatment has been developed. in which the influence of the mass transfer of carbon and oxygen in the liquid steel and the stirring energy (ε) in the vacuum vessel on decarburization rate has been considered. The conclusion that the volumetric coefficients of the mass transfer of carbon is proportional to ε(1.5) is drawn. Industrical experiment proves this model is reliable. The influence of some factors on decarburization rate has been obtained. which can provide directions for RH treatment The decarburization behavior of steel with RH-OB treatment is also studied. The OB-or-not curve, the optimized OB time and OB amount are discussed.

Carbon Equivalent Fundamentals in Evaluating the Weldability of Microalloy and Low Alloy Steels

Understanding the weldability of steel in relation to the use of carbon equivalent is very necessary for the welding industry. The study was poised to unearth the fundamentals of carbon equivalent as applied in evaluating the weldability of steel. The study used a two-stage design approach to address the problem of carbon equivalence weldability of steel, thus, survey and experimental. Two different steels were tested to ascertain their chemical composition which could inform carbon equivalent calculation, and the results revealed microalloy and low alloy steels respectively. In subjecting the microalloy steel to carbon equivalent analyses of the AWS and IIW coefficients;revealed a value (CEV) = 0.11 each, suggesting that this microalloy steel has excellent weldability;no preheating is required. A successful welding operation on this steel does not depend on preheating. Also, the average results of the low alloy steel revealed a value (CEV) = 0.37 and 0.32 respectively, suggesting that this type of steel has very good weldability and may require to preheat. It is recommended that welders have a general idea about the weldability of steel with regard to carbon equivalent calculation. In addition, they should understand the chemical compositions of steels they are dealing with.

钛微合金化高强钢的连续冷却相变规律

为了研究钛微合金化高强钢在连续冷却条件下的相变规律,通过热膨胀法及金相分析研究了低碳钢(C-Mn钢)和钛微合金钢(Ti钢)在连续冷却过程中的组织变化及过冷奥氏体的相变规律,分析了钛元素和变形对试验钢相变规律的影响,并讨论了连续冷却转变(CCT)与等温转变(TTT)曲线的关系。结果表明:随着冷速的增加,试验钢的主要相变组织由铁素体向贝氏体转变。在C-Mn钢中加入钛元素提高了过冷奥氏体的稳定性,抑制了铁素体和珠光体转变,促进了贝氏体转变;在奥氏体未再结晶区进行变形使试验钢的CCT曲线整体向左上方移动,提高了相变开始温度;变形提高了铁素体的形核率,促进了铁素体相变,铁素体组织得到细化;变形促进了贝氏体相变,使板条贝氏体变短,细化贝氏体组织。