In this study,the effects of reaction parameters on the deep-reduction and carbonization process of WO_(2)-Co to WC-Co were studied.The results indicate that the oxygen loss rate of WO_(2) is positively correlated wit...In this study,the effects of reaction parameters on the deep-reduction and carbonization process of WO_(2)-Co to WC-Co were studied.The results indicate that the oxygen loss rate of WO_(2) is positively correlated with temperature and methane partial pressure.The partial pressure of methane has no significant effect on the formation rate of WC.The carbon content and particle size of the product increase with the increase of CH_(4) partial pressure.By synergistically regulating the reaction temperature to 950℃,the CH_(4) partial pressure to 1.25%,and the reaction time to 60 min,ultrafine WC-Co powder without h phase can be obtained.The particle size of the composite powder is 128 nm,with total carbon content of 6.16%,free carbon content of 0.4%,and residual oxygen content of 0.05%,respectively.The growth rate relationship of tungsten carbide is as follows:δ(t)=1.21×10^(-13)exp(-12809.72/T)√t.展开更多
The W -Co compound precursor powders with an average particle sife of 60 nm were prepared by the chemical coprecipitation as the raw materials of Na2WO1 and CoCl2 and as the reagents of HCI and NH3 ?H2O. After re-duci...The W -Co compound precursor powders with an average particle sife of 60 nm were prepared by the chemical coprecipitation as the raw materials of Na2WO1 and CoCl2 and as the reagents of HCI and NH3 ?H2O. After re-ducing and carburizing the precursor powders by hydrogen gas and CO-CO 2 mixture gas. the WC-Co composite povvders ivith an average particle size of 0. 18/wi can be obtained. The purity and particle size of powders -were analysed by XRD and TEM. respectively. Meanwhile, the key factors to influ-ence the reducing and carburizing process of powders were also studied.展开更多
Nanocrystalline WC-Co composite powder and coated tungsten diamond by using vacuum vapor deposition were consolidated by the spark plasma sintering （SPS） process to prepare diamond-enhanced WC-Co cemented carbide co...Nanocrystalline WC-Co composite powder and coated tungsten diamond by using vacuum vapor deposition were consolidated by the spark plasma sintering （SPS） process to prepare diamond-enhanced WC-Co cemented carbide composite materials. The interface microstructures between coated tungsten diamond and WC-Co cemented carbide matrix were investigated by scanning electron microscopy （SEM） and energy dispersive X-ray spectroscopy （EDXS）. The results showed that there is a transitional layer between the diamond and the matrix, in which the carbon content is 62.97wt.%, and the content of cobalt in the transitional zone is 6.19wt.%; the content of cobalt in the WC-Co cemented carbide matrix is 6.07wt.%, in which the carbon content is 15.95wt.%, and the content of cobalt on the surface of diamond is 7.30wt.%, in which the carbon content is 80.38wt.%. The transitional zone prevents the carbon atom of the diamond from spreading to the matrix, in which the carbon content does coincide with the theoretical value of the raw nanocomposite powders, and the carbon content forms a graded distribution among the matrix, transitional zone, and the surface of diamond; after the 1280℃ SPS consolidated process the diamond still maintains a very good crystal shape, the coated tungsten on the surface of the diamond improves thermal stability of the diamond and increases the bonding strength of the interface between the diamond and the matrix.展开更多
The effects of microwave sintering and conventional H2 sintering on the microstructure and properties of W-15Cu alloy using ultrafine W-15Cu composite powder fabricated by spray drying ＆ calcining-continuous reductio...The effects of microwave sintering and conventional H2 sintering on the microstructure and properties of W-15Cu alloy using ultrafine W-15Cu composite powder fabricated by spray drying ＆ calcining-continuous reduction technology were investigated. In comparison to the conventional HE sintering processing, microwave sintering to W-15Cu can be achieved at lower sintering temperature and shorter sintering time. Furthermore, higher performances in microwave sintered compacts were obtained, but high microwave sintering temperature or long microwave sintering time could result in coarser microstructures.展开更多
The ultrafine WC-Co composite powder was synthesized by a newly developed rapid route based on in situ reactions. By using the as-synthesized composite powder, the granulation processing was then carried out to prepar...The ultrafine WC-Co composite powder was synthesized by a newly developed rapid route based on in situ reactions. By using the as-synthesized composite powder, the granulation processing was then carried out to prepare the ultrafine-structured thermal spraying feedstock. The influences of the heat-treatment process on density of the feedstock powder, phase constitution and wear resistance of the resultant WC-Co coatings fabricated by high velocity oxy-fuel （HVOF） were investigated. The results showed that increasing the heating temperature and extending the holding time leaded to remarkable increase in the density and flowability of the feedstock powder. As a result, the decarburization of the in-flight particles could be decreased and the wear resistance of coating was significantly enhanced. The present study demonstrated that the developed techniques for the ultrafine powder and its thermal-sprayed coatings had very promising applications in scaling up to produce ultrafine-structured cermet coatings with excellent performance.展开更多
A new hydrometallurgical process of chlorination-distillation at low temperatures about 100 °C was developed for recovery of valuable metal and environmental protection. This process was used to treat flue dust c...A new hydrometallurgical process of chlorination-distillation at low temperatures about 100 °C was developed for recovery of valuable metal and environmental protection. This process was used to treat flue dust containing arsenic and antimony and satisfactory results were obtained. Over 99% of arsenic and antimony were recovered, and high purity As2O3 and SbCl3 were produced. A metallic alcoholate technique was developed and proved to be of significant to the utilization of antimony resources. Using this technique, a number of antimony oxide powders were prepared, such as high purity and ultrafine Sb2O3, ultrafine Sb2O3-Sb2O5 and Sb2O3-SnO2 composite powders.展开更多
The ball milling process and the CuWO-WOprecursors were investigated, and a new highly concentrated wet ball-milled process(HWM) was designed. W-20 wt% Cu composite powders with excellent sintering property were synth...The ball milling process and the CuWO-WOprecursors were investigated, and a new highly concentrated wet ball-milled process(HWM) was designed. W-20 wt% Cu composite powders with excellent sintering property were synthesized by highly concentrated wet ballmilled process and co-reduction. The powders were characterized by scanning electron microscopy(SEM), X-ray diffraction(XRD), field electron transmission electron microscopy(FESEM) and laser-diffraction diameter tester.The results indicate that particle size of W03-CuO powder mixtures decreases to 390 nm rapidly with the milling time increasing to 5 h. The CuWOprecursors promote the microstructural homogeneity of W and Cu. W-Cu composite powders have a highly dispersed and well sintering property. The particle size of W-Cu powders milled by HWM for 5 h is about 680 nm. High-resolution transmission electron microscopy(HRTEM) result suggests that W phase and Cu phase are mixed at nanometer scale. The above W-Cu composite powders reach the relative density of about 99.3%.展开更多
基金financial support from the National Natural Science Foundation of China(22078326,21878305).
文摘In this study,the effects of reaction parameters on the deep-reduction and carbonization process of WO_(2)-Co to WC-Co were studied.The results indicate that the oxygen loss rate of WO_(2) is positively correlated with temperature and methane partial pressure.The partial pressure of methane has no significant effect on the formation rate of WC.The carbon content and particle size of the product increase with the increase of CH_(4) partial pressure.By synergistically regulating the reaction temperature to 950℃,the CH_(4) partial pressure to 1.25%,and the reaction time to 60 min,ultrafine WC-Co powder without h phase can be obtained.The particle size of the composite powder is 128 nm,with total carbon content of 6.16%,free carbon content of 0.4%,and residual oxygen content of 0.05%,respectively.The growth rate relationship of tungsten carbide is as follows:δ(t)=1.21×10^(-13)exp(-12809.72/T)√t.
文摘The W -Co compound precursor powders with an average particle sife of 60 nm were prepared by the chemical coprecipitation as the raw materials of Na2WO1 and CoCl2 and as the reagents of HCI and NH3 ?H2O. After re-ducing and carburizing the precursor powders by hydrogen gas and CO-CO 2 mixture gas. the WC-Co composite povvders ivith an average particle size of 0. 18/wi can be obtained. The purity and particle size of powders -were analysed by XRD and TEM. respectively. Meanwhile, the key factors to influ-ence the reducing and carburizing process of powders were also studied.
基金This work was financially supported by the National Natural Science Foundation of China (No. 50502026), the Chinese 863 Program (No. 2002AA302504), the Science Foundation of Wuhan University of Technology (No. xjj2005166), and the Key Project for Science and Technology Development of Wuhan City (No. 20041003068-04)
文摘Nanocrystalline WC-Co composite powder and coated tungsten diamond by using vacuum vapor deposition were consolidated by the spark plasma sintering （SPS） process to prepare diamond-enhanced WC-Co cemented carbide composite materials. The interface microstructures between coated tungsten diamond and WC-Co cemented carbide matrix were investigated by scanning electron microscopy （SEM） and energy dispersive X-ray spectroscopy （EDXS）. The results showed that there is a transitional layer between the diamond and the matrix, in which the carbon content is 62.97wt.%, and the content of cobalt in the transitional zone is 6.19wt.%; the content of cobalt in the WC-Co cemented carbide matrix is 6.07wt.%, in which the carbon content is 15.95wt.%, and the content of cobalt on the surface of diamond is 7.30wt.%, in which the carbon content is 80.38wt.%. The transitional zone prevents the carbon atom of the diamond from spreading to the matrix, in which the carbon content does coincide with the theoretical value of the raw nanocomposite powders, and the carbon content forms a graded distribution among the matrix, transitional zone, and the surface of diamond; after the 1280℃ SPS consolidated process the diamond still maintains a very good crystal shape, the coated tungsten on the surface of the diamond improves thermal stability of the diamond and increases the bonding strength of the interface between the diamond and the matrix.
基金Funded by the Project for Science and Technology Plan of Wuhan City(200910321092)the Youth Science Plan for Light of the Morning Sun of Wuhan City (200750731270)
文摘The effects of microwave sintering and conventional H2 sintering on the microstructure and properties of W-15Cu alloy using ultrafine W-15Cu composite powder fabricated by spray drying ＆ calcining-continuous reduction technology were investigated. In comparison to the conventional HE sintering processing, microwave sintering to W-15Cu can be achieved at lower sintering temperature and shorter sintering time. Furthermore, higher performances in microwave sintered compacts were obtained, but high microwave sintering temperature or long microwave sintering time could result in coarser microstructures.
基金supported by the National Natural Science Foundation of China(No.51174009)the Beijing Key Program of Natural Science Foundation(No.2131001)+1 种基金the National Key Program for Fundamental Research and Development(No.2011CB612207)the National High-tech R&D Program of China(No.SS2013AA031401)
文摘The ultrafine WC-Co composite powder was synthesized by a newly developed rapid route based on in situ reactions. By using the as-synthesized composite powder, the granulation processing was then carried out to prepare the ultrafine-structured thermal spraying feedstock. The influences of the heat-treatment process on density of the feedstock powder, phase constitution and wear resistance of the resultant WC-Co coatings fabricated by high velocity oxy-fuel （HVOF） were investigated. The results showed that increasing the heating temperature and extending the holding time leaded to remarkable increase in the density and flowability of the feedstock powder. As a result, the decarburization of the in-flight particles could be decreased and the wear resistance of coating was significantly enhanced. The present study demonstrated that the developed techniques for the ultrafine powder and its thermal-sprayed coatings had very promising applications in scaling up to produce ultrafine-structured cermet coatings with excellent performance.
文摘A new hydrometallurgical process of chlorination-distillation at low temperatures about 100 °C was developed for recovery of valuable metal and environmental protection. This process was used to treat flue dust containing arsenic and antimony and satisfactory results were obtained. Over 99% of arsenic and antimony were recovered, and high purity As2O3 and SbCl3 were produced. A metallic alcoholate technique was developed and proved to be of significant to the utilization of antimony resources. Using this technique, a number of antimony oxide powders were prepared, such as high purity and ultrafine Sb2O3, ultrafine Sb2O3-Sb2O5 and Sb2O3-SnO2 composite powders.
基金financially supported by the National Natural Science Foundation of China (No. 51274246)
文摘The ball milling process and the CuWO-WOprecursors were investigated, and a new highly concentrated wet ball-milled process(HWM) was designed. W-20 wt% Cu composite powders with excellent sintering property were synthesized by highly concentrated wet ballmilled process and co-reduction. The powders were characterized by scanning electron microscopy(SEM), X-ray diffraction(XRD), field electron transmission electron microscopy(FESEM) and laser-diffraction diameter tester.The results indicate that particle size of W03-CuO powder mixtures decreases to 390 nm rapidly with the milling time increasing to 5 h. The CuWOprecursors promote the microstructural homogeneity of W and Cu. W-Cu composite powders have a highly dispersed and well sintering property. The particle size of W-Cu powders milled by HWM for 5 h is about 680 nm. High-resolution transmission electron microscopy(HRTEM) result suggests that W phase and Cu phase are mixed at nanometer scale. The above W-Cu composite powders reach the relative density of about 99.3%.
