Ion Radiation Detection Using Implanted Ultrahigh Molecular Weight Polyethylene Structures (UHMWPE)

The effect of ion implantation, including Ar+ ion with influences (1 × 1013 - 1015 ions/cm2), on the electrical and optical properties of ultrahigh molecular weight polyethylene (UHMWPE) were investigated with particular emphasis placed on the sensor performance to be used in the field of radiation detection. The obtained results focusing on the effect of the different influences showed a significant change in the electrical conductivity, capacitance and loss tangent. The absorption spectra for UHMWPE samples were recorded and the values of the allowed direct and indirect optical energy gap (Eopt)d, (Eopt)in of UHMWPE and energies of the localized states for the virgin and implanted samples were calculated. We found that the optical energy gap values decreased as the radiation dose increased. The results can be explained on the basis of the ion beam radiation-induced damage in the linear chains of UHMWPE, with cross-linking generated after implantation. The observed changes in both the optical and the electrical properties suggest that the UHMWPE film may be considered as an effective material to achieve ion-radiation detection at room temperature.

Reattachment of the Osteotomized Greater Trochanter in Hip Surgery Using an Ultrahigh Molecular Weight Polyethylene Fiber Cable: A Multi-Institutional Study

The purpose of this multicenter study was to evaluate the clinical performance of an ultrahigh molecular weight polyethylene (UHMWPE) fiber cable for re-attachment of the osteotomized greater trochanter in hip surgery. Included in the study were 85 hips that had undergone surgery with greater trochanter osteotomy, including 50 hip arthroplasty procedures and 35 hip osteotomies. The osteotomized greater trochanter was reattached using one or more UHMWPE fiber cables. The bone union and displacement of the greater trochanter were assessed in radiographs for up to 12 months after surgery. Non-union of the osteotomy site occurred in 4.7% of the cases. In approximately 90% of the cases, displacement was less than 2 mm at up to 12 months after surgery. The UHMWPE fiber cable was a good biomaterial for reattaching the osteotomized greater trochanter and may also be an option for osteosynthesis procedures.

Ultra-High Molecular Weight Polyethylene Tape Applied for Distal Humeral Condyle Fracture around Total Elbow Arthroplasty in Patients with Rheumatoid Arthritis: Report of Two Cases

Managing fractures of distal humerus in patients with rheumatoid arthritis (RA) is technically challenging. Total elbow arthroplasty (TEA) is one of the treatment options for these fractures. While elbow motion is largely regained by TEA, comminuted condyle fragments are often ignored. Although numerous approaches for repair of condylar fragments around TEA are described, any universal fixation strategy for these fractures has not been established. This report describes, for the first time, application of an ultra-high molecular weight polyethylene (UHMWPE) tape for the treatment of distal humerus fracture in 2 patients with rheumatic elbow arthropathy. The post-operative clinical courses were good. Radiographs showed bony union of the condylar fragments without loosening in two cases. Because of its flat configuration, softness, and flexibility, UHMWPE tape is a promising material for stabilizing fracture of the distal humerus associated with TEA.

Manufacturing of Ultra-high Molecular Weight Polyethylene Fiber Reinforced Tape and the Loss of Strength

Due to the low density and excellent mechanical proper-ties,high performance fiber reinforced materials have aconsiderable application in the area of high technologyand dally usage.In this paper,the Ultra-high Molecu-lar Weight Polyethylene(UHMWPE)fiber reinforcedPE tape prepared with the method of powder impregnat-ion was studied.The effect of impregnate length and thetensile force of the yarn on the fiber content as well as on the strength and modulus of the tape were discussed.Calculation shows that the strength and the modulus ofthe ULMWPE fiber can keep about 85％ after it undergothe process.

Mechanism of size effects of a filler on the wear behavior of ultrahigh molecular weight polyethylene

Although the size effects of a filler are closely related to the complex multi-level structures of their polymer composites;unfortunately,such relationships remain poorly understood.In this study,we investigated the effects of various sizes(40-600 nm)of silicon carbide(SiC)fillers on the wear behavior of ultrahigh molecular weight polyethylene(UHMWPE)in the presence of the silane coupling agent KH-560.All of these SiC fillers improved the wear resistance of UHMWPE significantly,with a medium size(150 nm)being optimal.To examine the reasons for this behavior,we analyzed the multi-level structures of the samples in terms of their matrix structures(crystalline;amorphous;interphase),matrix-filler interactions(physical adsorption;chemical crosslinking;hybrid network)and the external effects of SiC fillers(bearing loads;transferring frictional heat).The high rigidity and thermal conductivity of SiC fillers and,more importantly,the intrinsic characteristics of the matrix structures(larger crystal grains;higher interphase;stronger amorphous entangled networks)were the key parameters affecting the enhancement in the wear-resistance of the UHMWPE.Herein,we also provide interpretations of the corresponding physical effects.Our results should improve our understanding of the structure-property relationships and,thus,should guide the formula design of UHMWPE composites.

Temperature Effect on the Conformation Transition of Ultra-high Molecular Weight Polyethylene/Polypropylene Blends Undergoing Continuous Volume Extensional Flow:A Mesoscopic Simulation

Due to the multiformity and complexity of chain conformation under external flow and the challenge of systematically investigating the transient conformation and dynamic evolution process of polymer chains at the molecular level by means of present experimental techniques,a universal description of both chain conformation and dynamics with respect to continuous volume extensional flow(CVEF)is still absent.Taking into account the temperature effect,we performed dissipative particle dynamics(DPD)simulations with the particles corresponding to the repeat units of polymers over a wide temperature range and analyzed the correlation with the conformational properties of ultra-high molecular weight polyethylene/polypropylene(UHMWPE/PP)blend in response to the CVEF.With time evolution,the polymer chains become highly oriented parallel to the flow direction instead of the initial random coiling and self-aggregation.It is found that a high temperature is necessary for more substantial compactness to take place than low temperature.The low-k plateau and low-k peak in structure factor S(k)curves suggest a low degree of conformational diversity and a high degree of chain stretching.It is also concluded that the intra-molecular C-C bond interaction is the main driving force for the dynamics process of the chain conformations undergoing CVEF,where the motion of the alkyl chains is seriously restricted owing to the increase in bond interaction potential,resulting in a reduction of the difference in diffusion rates among alkyl chains.

Enhancement of Adhesive Strength of Ultrahigh Molecular Weight Polyethylene Fibers Prepared by Polar Polymer Implantation

A new technique was proposed to enhance the adhesive strength of ultrahigh molecular weight polyethylene （UHMWPE） fibers. Polar polymer was implanted into UHMWE gel fibers during extracting process and can then be trapped on the surface of the fibers after subsequent ultra-drawing. The physical and chemical changes in the fiber structure were examined with scanning electron microscopy （SEM） and Fourier transform infrared （FTIR） spectroscopy. The mechanical and interfacial adhesion properties of UHMWPE fibers were investigated with tensile testing. The results showed that there were polar groups on the smface of pretreated UHMWPE fiber. The interracial shear strength of UHMWPE fibers with epoxy resin was greatly improved without sacrificing the excellent mechanical p^perties of fibers. After pretreated with ethylene/vinyl acetate copolymer （EVA）, the shear strength of the interface between fiber and epoxy resin increased from 1.06 to 2.49 MPa, while the integrated mechanical properties d the pretreated UHMWPE fibers were still optimal.

Hot-Drawing of Ultrahigh-Molecular-Weight Polyethylene Gel Films

The three stages in the hot-drawing process of ultrahigh-molecular-weight polyethylene gel films can be detected by x-ray diffraction, infrared spectroscopy, birefringence and scanning electron microscopy. In the first stage of the drawing process, the lamellae in the gel films rotate and/or slip with the b-axis preferentially perpendicular to the drawing direction. With increased drawing, the c-axis of the lamellae become parallel to the stretching direction while unfolding of the chain begins, and the chains of the amorphous phase also orient along the drawing direction in the strain-chain domain. When the draw ratio is large enough, the lamellar structure is transformed into a fibrillar structure in a two-dimensional fashion.

SUPPORTED ZIEGLER-NATTA CATALYSTS FOR ETHYLENE SLURRY POLYMERIZATION AND CONTROL OF MOLECULAR WEIGHT DISTRIBUTION OF POLYETHYLENE

The effect of chemical composition of highly active supported Ziegler-Natta catalysts with controlled morphology on the MWD of PE has been studied.It was shown the variation of transition metal compound in the MgCl_2-supported catalyst affect of MWD of PE produced in broad range:Vanadium-magnesium catalyst(VMC)produce PE with broad and bimodal MWD(M_w/M_n=14-21).MWD of PE,produced over titanium-magnesium catalyst(TMC)is narrow or medium depending on Ti content in the catalyst(M_w/M_n=3.1-4.8).The oxidation ...

Structure and Properties of Self-reinforced Material Made from Ultra-high Molecular Weight Polyethylene-montmorillonite Nanocomposite

High-strength and high-modulus ultra-high molecular weight polyethylene(UHMWPE), named self-reinforced material, was obtained by the elongation of UHMWPE-montmorillonite nanocomposite at melting temperature. According to the scanning electron microscope(SEM) analysis, a great deal of fibrillar texture formed in the direction of elongation, and the tensile fractured surface was similar to that of highly oriented fiber. The transmission electron microscope(TEM) and selective area electron diffraction(SAED) analyses reveal that the reinforced phase of the self-reinforced material is an extended chain crystal and its size is about 50_200 nm wide and several microns long, and the montmorillonite layers are broken up to pieces in the size from 100 to 10 nm. The broken layers which have a huge surface area interacting strongly with macromolecules reduces the entanglement density of UHMWPE and induces the chain orientation in flow field. It is supposed that the astriction of montmorillonite layers to polyethylene chains is not only end-tethered but also side-tethered. The differential scan calorimetry(DSC) analysis shows that there are two endothermal peaks for the self-reinforced material, of which the peak at a higher temperature(136.4 ℃) is ascribed to the melting of the reinforced phase.

Highly Branched Polyethylene with Low Molecular Weight Prepared through Ethylene Polymerization on Nickel-Based Catalyst

Nickel-based catalyst [N,N]NiBr2, in which [N,N] stands for N-(2,6-diisopropylphenyl)pyridine-2-carboxaldimine, shows high activity for ethylene polymerization in the presence of organoaluminum compounds under high ethylene pressure to yield polyethylene characteristic of low molecular weight and highly branched chains. Toluene as the solvent is more in favor of catalyst activity, higher molecular weight and branched chains in polyethylene structure as compared to hexane solvent.

PREPARATION AND CHARACTERIZATION OF ULTRA-HIGH MOLECULAR WEIGHT POLY(ETHYLENE TEREPHTHALATE)(PET)FIBER

This paper reports the spinning and drawing behavior of Ultra-high Molecular Weight polyethylene Terephthalate) (UHMW-PET) fibers. The as-spun fibers were produced by dry-jet wet spinning of a 15%-17% solution in 50:50(v:v) trifluroroacetic acid and dichloromethane. Both molecular weight and polymer solution concentration have marked effect on the drawability of the as-spun-fibers. The maximum extension drawing ratio (EDRmax) of as-spun fiber increases with increasing molecular weight, whereas optimal concentration to achieve the EDRmax of as-spun fibers decreases with increasing molecular weight. Drawing speed and temperature during the first step have remarkable effect on the drawability of these fiber during the second step. Relatively lower drawing temperature and drawing speed (19 ℃ , 60 mm/min) during the first drawing step was beneficial to mechanical properties of ultimate fibers. At the range of 210 ℃ to 230 ℃, the draw ratio (DR) during the second step increases with increasing temperature.

PREPARATION OF MICROPOROUS ULTRA HIGH MOLECULAR WEIGHT POLYETHYLENE (UHMWPE) BY THERMALLY INDUCED PHASE SEPARATION OF A UHMWPE/LIQUID PARAFFIN MIXTURE

Ultra-high molecular weight polyethylene (UHMWPE) with a microporous structure was prepared via thermally induced phase separation (TIPS).Liquid paraffin (LP) was used as a diluent in the preparation of microporous UHMWPE. Small angle laser light scattering (SALLS) and differential scanning calorimetry (DSC) were used to determine the phase separation temperatures,i.e.the cloud points and the dynamic crystallization temperatures,respectively.It was found that the cloudI points were coincident with the cryst...

The Chain Structure of Ultrahigh Molecular Weight Polyacrylonitrile

The chemical composition, molecular weight and its distribution, the bonding structure and the regulation of ultrahigh molecular weight polyacrylonitrile （UHMW-PAN） prepared by aqueous suspension polymerization were determined by FIIR, viscometry, GPC, ^3H-NMR and ^13CNMR. The mechanical properties of the porous hollow fiber prepared by UHMW-PAN were discussed to provide a theoretical basis for the preparation of ideal precursors of the porous hollow oxidation fiber.

Cyclic Pulsating Pressure Enhanced Segregating Structuration of Ultra-High Molecular Weight Polyethylene/Graphene Composites as High-performance Light-Weight EMI Shields

Currently,the enhancement in electromagnetic interference(EMI)performance of polymeric composite generally relies on either improving electrical conductivity(σ)for stronger electromagnetic(EM)reflections or tailoring structure for higher EM resonances.Herein,we proposed a novel technique called cyclic pulsating pressure enhanced segregating structuration(CPP-SS),which can reinforce these two factors simultaneously.The structural information was supplied by optical microscopy(OM)and scanning electron microscopy(SEM),both of which confirmed the formation and evolution of segregate structured ultra-high molecular weight polyethylene(UHMWPE)/graphene composites.Then,the result showed that CPP-SS can significantly improve theσof samples.Ultimately,advanced specific EMI shielding efficiency of 31.1 d B/mm was achieved for UHMWPE/graphene composite at 1-mm thickness and a low graphene loading of 5 wt%.Meanwhile,it also confirmed that the intrinsic disadvantage of poor mechanical properties of conventional segregated structure composites can be surpassed.This work is believed to provide a fundamental understanding of the structural and performance evolutions of segregated structured composites prepared under CPPSS,and to bring us a simple and efficient approach for fabricating high-performance,strong and light-weight polymeric EMI shields.

催化剂BCE-H 200在高密度聚乙烯装置上的应用

在中韩(武汉)石油化工有限公司Hostalen ACP高密度聚乙烯装置上,采用国产催化剂BCE-H 200分别替代进口催化剂Z 501和Z 509生产了高密度聚乙烯注塑料和薄膜料。分析对比了3种催化剂的活性及粉料粒径分布、堆积密度,并对生产的注塑料和薄膜料进行了表征分析。结果表明:BCE-H 200的活性较Z 501低13.8%,较Z 509高49.2%,其氢调敏感性较Z 501和Z 509低;BCE-H 200生产注塑料和薄膜料时,粉料的粒径分布比进口催化剂Z 501和Z 509更集中,细粉更少,但堆积密度低;采用催化剂BCE-H 200替代催化剂Z 501生产的注塑料刚性较高,韧性较低,相对分子质量分布更宽;采用催化剂BCE-H 200替代催化剂Z 509生产的薄膜料,力学性能变化不大,相对分子质量分布更宽。

反应挤出中PET相对分子质量的研究

用反应挤出机研究了聚对苯二甲酸乙二醇酯(PET)在熔融挤出过程中工艺条件和扩链剂用量对PET相对分子质量的影响。试验结果表明:降低反应段温度、提高真空度和增加螺杆转速可以有效地降低PET 分子链的断裂。使用反应挤出机,在反应段温度为260 ℃、真空度-0.1 MPa、螺杆转速45 r/min、扩链剂2,2′-双(2 -口恶唑啉)(简称双口恶唑啉)用量为0.4%时效果最好,可以使PET相对分子质量由挤出前的25 800 g/mol提高到32 000 g/mol。对口恶唑啉的结构和热谱研究表明,PET相对分子质量的提高是由于口恶唑啉与PET的端基发生了偶联反应。

茂金属聚乙烯薄膜料结构与性能

对3种茂金属聚乙烯薄膜料的基础性能、分子量及分布、熔融行为、力学性能和光学性能进行了分析测试,考察了不同工艺下制得的茂金属聚乙烯薄膜料的结构与性能的关系。结果表明:三种薄膜料的分子量分布均比较窄,呈单峰分布,且密度在0.921g/cm^(3)左右,其中具有更低分子量和更高支化度的3~#茂金属聚乙烯薄膜料具有更好的加工性能,并且其断裂标称应变较高、鱼眼少、雾度低。

Synthesis and properties of ultrahigh molecular weight polyethylene/WS_2 nanoparticle fiber for bullet-proof materials

Ultrahigh molecular weight polyethylene (UHMWPE)/WS2 nanoparticle fibers were prepared by adding WS2 nanoparticles treated by coupling agent in the precursor solution of UHMWPE. The influence of WS2 nanoparticles on the microstructure and properties of UHMWPE fibers was characterized by SEM, TGA, mechanical property measurement and bullet-shock test. The results showed that WS2 nanoparticles can be uniformly dispersed in the UHMWPE fiber. After incorporating of WS2 nanoparticles, UHMWPE fibers became stiffer and tougher than the pristine ones. Particularly, the modulus of the fiber increased from 1203 to 1326cN/dtex. Furthermore, UHMWPE/WSfibers showed an improved thermal stability.

硅酮粉改性超高分子量聚乙烯及其熔体纺丝加工性能

针对超高分子量聚乙烯(PE-UHMW)熔体加工性能差的问题,应用硅酮粉,采用熔融共混方法对PE-UHMW进行改性,以提高其熔体加工时的流动性。通过扫描电子显微镜与能量色散谱(EDS)表征了硅酮粉在PE-UHMW中的分布,并采用熔体速率测试、旋转流变测试,分析了硅酮粉含量对PE-UHMW熔体流动速率与流变性能的影响。对改性后的PE-UHMW采用熔体纺丝法制备了PE-UHMW单丝,并进行了拉伸强度测试。实验结果表明,随着硅酮粉的增加,其分散性逐渐变差,PE-UHMW熔体流动速率随硅酮粉含量先增加后降低,当硅酮粉质量分数达到4%,其熔体流动速率最高,复数黏度与储能模量最低,5%质量分数的硅酮粉在PE-UHMW基体中团聚较明显,改性后的PE-UHMW熔体流动性降低。熔体纺丝实验结果表明改性后的PE-UHMW可以通过普通单螺杆挤出机熔融挤出初生丝,经超倍热拉伸可以制备高强度单丝。当拉伸倍率为36时,质量分数3%的硅酮粉改性PE-UHMW单丝拉伸强度最高,可达1565MPa。因此综合考虑加工性能与单丝强度,采用质量分数3%的硅酮粉改性PE-UHMW较合适。