Ultrasonic C-scanning imaging inspection of superplastic solid-state welded joint quality

Based on a large amount of dissection at welded interface and quantitative microscopic examination of welded rate, the suitable limit grey scale value was determined, and the welded rate of superplastic solid state welding interface of heterogeneous steel was systematically studied by means of self made ultrasonic C scanning imaging inspection system. The experimental results show: the welded state of superplastic solid state welding interface of heterogeneous steel can be conducted to be more accurately, reliably and quickly inspected by means of this system, and the ultrasonic testing results are good consistent with actual examination results of the interface defective distribution. Within the extent of the suitble welded rate,the welded rate in 40Cr/T10A superplastic welding process tested by this system is linear with its tensile strength of joint.

An Effective Machine-Learning Based Feature Extraction/Recognition Model for Fetal Heart Defect Detection from 2D Ultrasonic Imageries

Congenital heart defect,accounting for about 30%of congenital defects,is the most common one.Data shows that congenital heart defects have seriously affected the birth rate of healthy newborns.In Fetal andNeonatal Cardiology,medical imaging technology(2D ultrasonic,MRI)has been proved to be helpful to detect congenital defects of the fetal heart and assists sonographers in prenatal diagnosis.It is a highly complex task to recognize 2D fetal heart ultrasonic standard plane(FHUSP)manually.Compared withmanual identification,automatic identification through artificial intelligence can save a lot of time,ensure the efficiency of diagnosis,and improve the accuracy of diagnosis.In this study,a feature extraction method based on texture features(Local Binary Pattern LBP and Histogram of Oriented Gradient HOG)and combined with Bag of Words(BOW)model is carried out,and then feature fusion is performed.Finally,it adopts Support VectorMachine(SVM)to realize automatic recognition and classification of FHUSP.The data includes 788 standard plane data sets and 448 normal and abnormal plane data sets.Compared with some other methods and the single method model,the classification accuracy of our model has been obviously improved,with the highest accuracy reaching 87.35%.Similarly,we also verify the performance of the model in normal and abnormal planes,and the average accuracy in classifying abnormal and normal planes is 84.92%.The experimental results show that thismethod can effectively classify and predict different FHUSP and can provide certain assistance for sonographers to diagnose fetal congenital heart disease.

Study of ultrasonic phased array inspection imaging technology for NDT

A research about the ultrasonic phased array imaging principle from A-scan signal to B-scan image for non-destructive testing （NDT） was conducted in this paper, the ultrasonic phased array inspection imaging system used in industrial field was developed and the experiment was performed on the steel testing block by the system with 64 elements, 5 MHz phased array transducer. Experimental results show that the flaws could be accurately detected and the flaws size could be estimated from the B-scan images, and the B-scan images could clearly show the location of the flaws, but the quality of B-scan images needs to be enhanced by digital signal processing and controlling dynamic focusing for improving the image resolution.

An application of ultrasonic phased array imaging in electron beam welding inspection

The basic principle and features of ultrasonic phased array imaging are discussed in this paper. Through the ultrasonic phased array technology, the electron beam welding defects and frozen keyholes characterization and imaging were realized. The ultrasonic phased array technology can detect kinds of defects in electron beam welding (EBW) quickly and easily.

Simplified Matrix Focusing Imaging Algorithm for Ultrasonic Nondestructive Testing

Full matrix focusing method of ultrasonic phased array has been proved with advantages of good signal-to-noise ratio and imaging resolution in the field of Ultrasonic NDT.However,it is still suffering from the time-consuming data acquisition and processing.In order to solve the problem,two simplified matrix focusing methods are provided in the paper.One provided method is a triangular matrix focusing algorithm based on the principle of reciprocity for the multi-channel ultrasonic system.The other provided method is a trapezoidal matrix focusing algorithm based on the energy weight of the different channel to the focusing area.Time of data acquisition and computational is decreased with the provided simplified matrix focusing methods.In order to prove the validity of two provided algorithms,both side-drilled holes and oblique cracks are used for imaging experiments.The experimental results show that the imaging quality of the triangular matrix focusing algorithm is basically consistent to that of the full matrix focusing method.And imaging quality of the trapezoidal matrix focusing algorithm is slightly reduced with the amount of multi-channel data decreasing.Both data acquisition and computational efficiency using the triangular matrix focusing algorithm and the trapezoidal matrix focusing algorithm have been improved significantly compared with original full matrix focusing method.

High-resolution bone microstructure imaging based on ultrasonic frequency-domain full-waveform inversion

The main challenge in bone ultrasound imaging is the large acoustic impedance contrast and sound velocity differences between the bone and surrounding soft tissue. It is difficult for conventional pulse-echo modalities to give accurate ultrasound images for irregular bone boundaries and microstructures using uniform sound velocity assumption rather than getting a prior knowledge of sound speed. To overcome these limitations, this paper proposed a frequency-domain fullwaveform inversion(FDFWI) algorithm for bone quantitative imaging utilizing ultrasonic computed tomography(USCT).The forward model was calculated in the frequency domain by solving the full-wave equation. The inverse problem was solved iteratively from low to high discrete frequency components via minimizing a cost function between the modeled and measured data. A quasi-Newton method called the limited-memory Broyden–Fletcher–Goldfarb–Shanno algorithm(L-BFGS) was utilized in the optimization process. Then, bone images were obtained based on the estimation of the velocity and density. The performance of the proposed method was verified by numerical examples, from tubular bone phantom to single distal fibula model, and finally with a distal tibia-fibula pair model. Compared with the high-resolution peripheral quantitative computed tomography(HR-p QCT), the proposed FDFWI can also clearly and accurately presented the wavelength scaled pores and trabeculae in bone images. The results proved that the FDFWI is capable of reconstructing high-resolution ultrasound bone images with sub-millimeter resolution. The parametric bone images may have the potential for the diagnosis of bone disease.

Rapid ultrasonic C-scan on image test for spot welding based interpolation

In this paper, ultrasonic C-scan test of spot welds for stainless steel has been studied. It is concluded that large scanning step length contributes to high testing efficiency, however, the low-resolution C-scan image generated cannot be used to assess spot welding quality reliably. Based on bicubic image interpolation, the C-scan image in low resolution with the large step length 1 000 ~xm is subdivided and reconstructed. By this means, the C-scan image resolution is greatly enhanced and testing results obtained are satisfactory, realizing rapid assessment of spot welds. The results of rapid ultrasonic C-scan test fit the actual metallographic measured value well. Mean value of normal distribution of error statistics is O. 006 67, and the standard deviation is O. 087 11. Rapid ultrasonic C-scan test based on image interpolation is of high accuracy and excellent stability.

An ultrasonic multi-wave focusing and imaging method for linear phased arrays

To overcome the inherent limits of traditional single wave imaging for nondestructive testing,the multi-wave focusing and imaging method is thoroughly studied.This method makes the compressional waves and shear waves focused in both emission and reception processes,which strengthens the focusing energy and improves the signal-to-noise ratio of received signals.A numerical model is developed to study the characteristics of a multi-wave focusing field.It is shown that the element width approaching 0.8 wavelengths of shear waves can keep a balance between the radiation energy of two waves,which can achieve a desirable multi-wave focusing performance.And an experiment using different imaging methods for a linear phased array is performed.It can be concluded that due to the combination of the propagation and reflection characteristics of two waves,the multi-wave focusing and imaging method can significantly improve the imaging distinguishability of defects and expand the available sweeping range to a sector of-650 to 65°.

Research and Application of Log Defect Detection and Visualization System Based on Dry Coupling Ultrasonic Method

In order to optimize the wood internal quality detection and evaluation system and improve the comprehensive utilization rate of wood,this paper invented a set of log internal defect detection and visualization system by using the ultrasonic dry coupling agent method.The detection and visualization analysis of internal log defects were realized through log specimen test.The main conclusions show that the accuracy,reliability and practicability of the system for detecting the internal defects of log specimens have been effectively verified.The system can make the edge of the detected image smooth by interpolation algorithm,and the edge detection algorithm can be used to detect and reflect the location of internal defects of logs accurately.The content mentioned above has good application value for meeting the requirement of increasing demand for wood resources and improving the automation level of wood nondestructive testing instruments.

Internal Defects Detection Method of the Railway Track Based on Generalization Features Cluster Under Ultrasonic Images

There may be several internal defects in railway track work that have different shapes and distribution rules,and these defects affect the safety of high-speed trains.Establishing reliable detection models and methods for these internal defects remains a challenging task.To address this challenge,in this study,an intelligent detection method based on a generalization feature cluster is proposed for internal defects of railway tracks.First,the defects are classified and counted according to their shape and location features.Then,generalized features of the internal defects are extracted and formulated based on the maximum difference between different types of defects and the maximum tolerance among same defects’types.Finally,the extracted generalized features are expressed by function constraints,and formulated as generalization feature clusters to classify and identify internal defects in the railway track.Furthermore,to improve the detection reliability and speed,a reduced-dimension method of the generalization feature clusters is presented in this paper.Based on this reduced-dimension feature and strongly constrained generalized features,the K-means clustering algorithm is developed for defect clustering,and good clustering results are achieved.Regarding the defects in the rail head region,the clustering accuracy is over 95%,and the Davies-Bouldin index(DBI)index is negligible,which indicates the validation of the proposed generalization features with strong constraints.Experimental results prove that the accuracy of the proposed method based on generalization feature clusters is up to 97.55%,and the average detection time is 0.12 s/frame,which indicates that it performs well in adaptability,high accuracy,and detection speed under complex working environments.The proposed algorithm can effectively detect internal defects in railway tracks using an established generalization feature cluster model.

Ultrasonic image restoration based on support vector machine for surfacing interface testing

In order to restore the degraded ultrasonic C-scan image for testing surfacing inteoface, a method based on support vector regression （SVR） network is proposed. By using the image of a simulating defect, the network is trained and a mapping relationship between the degraded and restored image is founded. The degraded C-scan image of Cu-Steel surfacing inteoface is processed by the trained network and improved image is obtained. The result shows that the method can effectively suppress the noise and deblur the defect edge in the image, and provide technique support for quality and reliability evaluation of the surfacing weld.

Automatic defect detection in ultrasonic TOFD D-scan data using image processing methods

In ultrasonic time of flight diffraction （TOFD） D-scan image, only a small fraction represents defects, whereas the majority is redundant. Because of the low contrast between defect and background image, it is difficult to manually interpret TOFD image. In addition, due to the nature of the weak amplitude of ultrasonic diffracted signals, the human factor introduces inconsistency into the interpretation. In order to automatically distinguish weld defects from the D-scan image, a defect detection method based on image processing technique is proposed. First, image pre-processing including clutter and noise suppression is conducted. Second, information entropy based image segmentation technique is employed to extract defects in the pre-processed image. At last, mathematical morphology based post-processing is carried out. The experimental results show that with the proposed method, TOFD can be used for automatic weld defect detection with satisfactory level of reliability.

Ultrasonic C-scan inspection of brazed joint in thin panel honeycomb structure

The non-destructive testing of brazed joint in honeycomb structure with thin panel （ thickness ： 0. 2 mm） was studied by ultrasonic C-scan method. Samples with different types of artificial defect were designed; the characteristic signal and the main parameters of the test were determined by the pre-experiment, and then parameters were optimized by orthogonal design, finally the optimum process was verified by a single panel sample. The multiple reflection echoes were chosen as the characteristic signal. The optimal C-scan results were achieved when the 20 MHz focus probe was used, and the pass band range for received signal were selected as 8 - 17. 5 MHz. The defects such as incomplete penetration and core damage can be detected with ultrasonic C-scan, and the detection accuracy can reach to 1 ram.

Detection of Cracks in Aerospace Turbine Disks Using an Ultrasonic Phased Array C-scan Device

Crack detection in an aerospace turbine disk is essential for aircraft-quality detection.With the unique circular stepped structure and superalloy material properties of aerospace turbine disk,it is difficult for the traditional ultrasonic testing method to perform efficient and accurate testing.In this study,ultrasound phased array detection technology was applied to the non-destructive testing of aviation turbine disks:(i)A phased array ultrasonic c-scan device for detecting aerospace turbine disk cracks(PAUDA)was developed which consists of phased array ultrasonic,transducers,a computer,a displacement encoder,and a rotating scanner;(ii)The influence of the detection parameters include frequency,wave-type,and elements number of the ultrasonic phased array probe on the detection results on the near-surface and the far surface of the aerospace turbine disk is analyzed;(iii)Specimens with flat-bottom-hole(FBH)defects were scanned by the developed PAUDA and the results were analyzed and compared with the conventional single probe ultrasonic water immersion testing.The experiment shows that by using the ultrasonic phased array c-scan to scan the turbine disk the accuracy of the detection can be significantly improved which is of greater accuracy and higher efficiency than traditional immersion testing.

Regardless of the Puncture Angle, a Tuohy Needle with Sand-Blasted Steel at the Tip of the Bevel Is a Valid Needle on the Ultrasonic Images

Background: A high ability to visualize the needle on the ultrasonic images is necessary to perform the ultrasound-guided nerve block safely. The Rafa Tuohy needleR (Vygon, Paris, France, Rafa) is a non-stimulating Tuohy needle with sand-blasted steel at the tip of the bevel. We examined the degree to which the Rafa enhanced the visibility of ultrasonic images compared with the non-coated Tuohy needle. Methods: We punctured the Blue Phantom. The dimensions of both the Rafa and the non-coated Tuohy needles were 18 G × 80 mm. The puncture angle is 30 degrees and 45 degrees from the Blue Phantom. We measured the intensity of the tip of the bevel at a depth of 0.5, 1.0, 1.5 and 2.0 cm for the puncture angle of 30 degrees, and 0.5, 1.0, 1.5, 2.0, 2.5 and 3.0 cm for the puncture angle of 45 degrees. Six anesthesiologists with more than seven years of experience performed three punctures using each needle. Results: As an outcome, we concluded that at a puncture angle of both 30 degrees and 45 degrees, the intensity of the non-coated Tuohy needle decreased with the depth. On the other hand, at an angle of 30 degrees, the intensity of the Rafa needle did not decrease, and at an angle of 45 degrees the intensity only decreased very slightly as the depth increased. Conclusions: The Tuohy needle with sand-blasted steel at the tip of the bevel provided greater visualization than the non-coated Tuohy needle on the ultrasound images.

Analysis and Management System of Digital Ultrasonic Image

This paper presents the analysis and management system of digital ultrasonic image. The system can manage medical ultrasonic image by collecting, saving and transferring, and realize that section offices of ultrasonic image in hospital network manage. The system use network technology in transferring image between ultrasonic equipments to share patient data in ultrasonic equipments. And doctors can input patient diagnostic report,saved by text file and case history, digitally managed. The system can be realized by Visual C++ which make windows applied. The system can be brought forward because PACS prevail with various hospitals,but PACS is expensive. In view of this status, we put forward to the analysis and management system of digital ultrasonic image,which is similar to PACS.

Finite element modeling of heating phenomena of cracks excited by high-intensity ultrasonic pulses

A three-dimensional thermo-mechanical coupled finite element model is built up to simulate the phenomena of dynamical contact and frictional heating of crack faces when the plate containing the crack is excited by high-intensity ultrasonic pulses. In the finite element model, the high-power ultrasonic transducer is modeled by using a piezoelectric thermal-analogy method, and the dynamical interaction between both crack faces is modeled using a contact-impact theory. In the simulations, the frictional heating taking place at the crack faces is quantitatively calculated by using finite element thermal-structural coupling analysis, especially, the influences of acoustic chaos to plate vibration and crack heating are calculated and analysed in detail. Meanwhile, the related ultrasonic infrared images are also obtained experimentally, and the theoretical simulation results are in agreement with that of the experiments. The results show that, by using the theoretical method, a good simulation of dynamic interaction and friction heating process of the crack faces under non-chaotic or chaotic sound excitation can be obtained.

Ultrasonic Scattered Field Distribution of One and Two Cylindrical Solids with Phased Array Technique

The scattered fields of plane waves in a solid from a cylinder or sphere are critical in determining its acoustic characteristics as well as in engineering applications. This paper investigates the scattered field distributions of different incident waves created by elastic cylinders embedded in an elastic isotropic medium. Scattered waves, including longitudinal and transverse waves both inside and outside the cylinder, are described with specific modalities under an incident plane wave. A model with a scatterer embedded in a structural steel matrix and filled with aluminum is developed for comparison with the theoretical solution. The frequency of the plane wave ranged from 235 kHz to 2348 kHz, which corresponds to scaling factors from 0.5 to 5. Scattered field distributions in matrix materials blocked by an elastic cylindrical solid have been obtained by simulation or calculated using existing parameters. The simulation results are in good agreement with the theoretical solution, which supports the correctness of the simulation analysis. Furthermore, ultrasonic phased arrays are used to study scattered fields by changing the characteristics of the incident wave. On this foundation, a partial preliminary study of the scattered field distribution of double cylinders in a solid has been carried out, and the scattered field distribution at a given distance has been found to exhibit particular behaviors at different moments. Further studies on directivities and scattered fields are expected to improve the quantification of scattered images in isotropic solid materials by the phased array technique.

Non-contact evaluation of the resonant frequency of a microstructure using ultrasonic wave

This paper presents a novel non-contact method for evaluating the resonant frequency of a microstructure, Firstly, the microstructure under test is excited by ultrasonic waves. This excitation method does not impose any undefined load on the specimen like the electrostatic excitation and also this is the first actual use of ultrasonic wave for exciting a microstructure in the literature. Secondly, the amplitudes of the microstructure are determined by image edge detection using a Mexican hat wavelet transform on the vibrating images of the microstructure. The vibrating images are captured by a CCD camera when the microstructure is vibrated by ultrasonic waves at a series of discrete high frequencies （〉30 kHz）. Upon processing the vibrating images, the amplitudes at various excitation frequencies are obtained and an amplitude-frequency spectrum is obtained from which the resonant frequency is subsequently evaluated. A micro silicon structure consisting of a perforated plate （192 × 192 μm） and two cantilever beams （76 × 43 μm） which is about 4 μm thickness is tested. Since laser interferometry is not required, thermal effects on a test object can be avoided. Hence, the setup is relatively simple. Results show that the proposed method is a simple and effective approach for evaluating the dynamic characteristics of microstructures.

Ultrasonic TOFD testing for aluminum alloy weld of thick plate

The ultrasonic time of flight diffraction (TOFD) testing method for aluminum alloy weld of thick plate was introduced, and the basic defect image features of crack in shape at different positions A, B, C were discussed. The TOFD testing for weld joints was carried out. The results show that the TOFD method has a good measurement accuracy and a good ability of finding the defect of crack in shape.