Modern-day microtomy requires high precision equipment to thinly section biological tissues.The sectioned tissue must be of good quality not showing cutting tracks or so-called artefacts.The quality of these sections ...Modern-day microtomy requires high precision equipment to thinly section biological tissues.The sectioned tissue must be of good quality not showing cutting tracks or so-called artefacts.The quality of these sections is dependent on the blade wear,which is related to the hardness of the tissue sample,cutting angle and cutting speed.A test rig has been designed and manufactured to allow these parameters to be controlled.This has allowed for the blade wear to be analysed and quantified,and this has been completed for both ultrasonically assisted and conventional cutting.The obtained results showed a 25.2%decrease in average blade roughness after 38 cuts when using the ultrasonically assisted cutting regime.The data also showed no adverse effect on the quality of the slides produced when using this cutting methodology.Finally,the cutting force measured for both cutting regimes showed that ultrasonically assisted cutting required less force compared to conventional cutting.With the reduction of surface roughness and force,it is possible to state that ultrasonically assisted cutting reduces the wear of the blade,thereby increasing the life of the blades.An increase of just 10%in blade life would yield a cost saving of approximately 25%thereby reducing the environmental and financial impact of microtomy.展开更多
We numerically simulated and experimentally studied the interfacialcarbon diffusion between diamond tooland workpiece materials.A diffusion modelwith respect to carbon atoms of diamond toolpenetrating into chips and m...We numerically simulated and experimentally studied the interfacialcarbon diffusion between diamond tooland workpiece materials.A diffusion modelwith respect to carbon atoms of diamond toolpenetrating into chips and machined surface was established.The numericalsimulation results of the diffusion process revealthat the distribution laws of carbon atoms concentration have a close relationship with the diffusion distance,the diffusion time,and the originalcarbon concentration of the work material.In addition,diamond face cutting tests of die steels with different carbon content are conducted at different depth of cuts and feed rates to verify the previous simulation results.The micro-morphology of the chips is detected by scanning electron microscopy.Energy dispersive X-ray analysis was proposed to investigate the change in carbon content of the chips surface.The experimentalresults of this work are of benefit to a better understanding on the diffusion wear mechanism in single crystaldiamond cutting of ferrous metals.Moreover,the experimentalresults show that the diffusion wear of diamond could be reduced markedly by applying ultrasonic vibration to the cutting toolcompared with conventionalturning.展开更多
文摘Modern-day microtomy requires high precision equipment to thinly section biological tissues.The sectioned tissue must be of good quality not showing cutting tracks or so-called artefacts.The quality of these sections is dependent on the blade wear,which is related to the hardness of the tissue sample,cutting angle and cutting speed.A test rig has been designed and manufactured to allow these parameters to be controlled.This has allowed for the blade wear to be analysed and quantified,and this has been completed for both ultrasonically assisted and conventional cutting.The obtained results showed a 25.2%decrease in average blade roughness after 38 cuts when using the ultrasonically assisted cutting regime.The data also showed no adverse effect on the quality of the slides produced when using this cutting methodology.Finally,the cutting force measured for both cutting regimes showed that ultrasonically assisted cutting required less force compared to conventional cutting.With the reduction of surface roughness and force,it is possible to state that ultrasonically assisted cutting reduces the wear of the blade,thereby increasing the life of the blades.An increase of just 10%in blade life would yield a cost saving of approximately 25%thereby reducing the environmental and financial impact of microtomy.
基金Funded by the National High-Tech R&D Program(863 Program)of China(No.2012AA040405)
文摘We numerically simulated and experimentally studied the interfacialcarbon diffusion between diamond tooland workpiece materials.A diffusion modelwith respect to carbon atoms of diamond toolpenetrating into chips and machined surface was established.The numericalsimulation results of the diffusion process revealthat the distribution laws of carbon atoms concentration have a close relationship with the diffusion distance,the diffusion time,and the originalcarbon concentration of the work material.In addition,diamond face cutting tests of die steels with different carbon content are conducted at different depth of cuts and feed rates to verify the previous simulation results.The micro-morphology of the chips is detected by scanning electron microscopy.Energy dispersive X-ray analysis was proposed to investigate the change in carbon content of the chips surface.The experimentalresults of this work are of benefit to a better understanding on the diffusion wear mechanism in single crystaldiamond cutting of ferrous metals.Moreover,the experimentalresults show that the diffusion wear of diamond could be reduced markedly by applying ultrasonic vibration to the cutting toolcompared with conventionalturning.
