In order to estimate the cavitation incubation period of duplex stainless steel(DSS)under ultrasonic cavitation erosion(CE),this paper analyzed the loading process of material during ultrasonic CE.Local strain theory,...In order to estimate the cavitation incubation period of duplex stainless steel(DSS)under ultrasonic cavitation erosion(CE),this paper analyzed the loading process of material during ultrasonic CE.Local strain theory,cumulative damage theory,and Bernoulli probability model were used to derive the minimum number of cavitation impacts required for the initiation of fatigue cracks,and the predictive equation of the material cavitation incubation period was given.DSS was obtained by tungsten inert gas welding(TIG)powder surfacing method.Tensile test and ultrasonic CE test were performed,and the tensile test data were used to calculate the cavitation incubation period by using the predictive equation.Due to the possible presence of precipitates and micro-cracks in the sample,there was an error between the calculated and the test results.The results showed that the max error between the calculated results and the test results was 8.1%,and the errors of the remaining two groups were within 3.5%.展开更多
Ultrasonic-assisted brazing of SiC ceramics was performed by filling with an Al-12Si alloy at a low tem- perature of 620 ℃ in air. The interracial characteristics and formation mechanism were investigated. The joint ...Ultrasonic-assisted brazing of SiC ceramics was performed by filling with an Al-12Si alloy at a low tem- perature of 620 ℃ in air. The interracial characteristics and formation mechanism were investigated. The joint shear strength reached 84-94 MPa using the ultrasonic time of 2-16 s. The fracture morphology showed that the fracture path initiated and propagated in the joint alloy. The thin film of amorphous SiO2 that formed on the SiC surface was non-uniformly decomposed and diffused into the liquid Al-12Si alloy under the cavitation erosion effect of ultrasound. Abnormal isolated blocks of A12SiO5 compounds formed at the interface between Al-12Si and a thicker SiO2 layer formed during the thermal oxidation treatment of the SiC ceramic. The SiO2 layer on the SiC ceramic did not hinder or impair the wetting and bonding process, and a stronger bond could form between Al-12Si and SiO2 or SiC in ultrasonic- assisted brazing.展开更多
基金This work was supported by the National Natural Science Foundation of China(Grant No.51879089).
文摘In order to estimate the cavitation incubation period of duplex stainless steel(DSS)under ultrasonic cavitation erosion(CE),this paper analyzed the loading process of material during ultrasonic CE.Local strain theory,cumulative damage theory,and Bernoulli probability model were used to derive the minimum number of cavitation impacts required for the initiation of fatigue cracks,and the predictive equation of the material cavitation incubation period was given.DSS was obtained by tungsten inert gas welding(TIG)powder surfacing method.Tensile test and ultrasonic CE test were performed,and the tensile test data were used to calculate the cavitation incubation period by using the predictive equation.Due to the possible presence of precipitates and micro-cracks in the sample,there was an error between the calculated and the test results.The results showed that the max error between the calculated results and the test results was 8.1%,and the errors of the remaining two groups were within 3.5%.
基金the financial support for this project from the China Postdoctoral Science Foundation (No.2015M570093)the National Natural Science Foundation of China (Nos. 51435004 and 51075104)the State Key Lab of Advanced Welding and Joining Harbin Institute of Technology (No. AWJ-M14-05)
文摘Ultrasonic-assisted brazing of SiC ceramics was performed by filling with an Al-12Si alloy at a low tem- perature of 620 ℃ in air. The interracial characteristics and formation mechanism were investigated. The joint shear strength reached 84-94 MPa using the ultrasonic time of 2-16 s. The fracture morphology showed that the fracture path initiated and propagated in the joint alloy. The thin film of amorphous SiO2 that formed on the SiC surface was non-uniformly decomposed and diffused into the liquid Al-12Si alloy under the cavitation erosion effect of ultrasound. Abnormal isolated blocks of A12SiO5 compounds formed at the interface between Al-12Si and a thicker SiO2 layer formed during the thermal oxidation treatment of the SiC ceramic. The SiO2 layer on the SiC ceramic did not hinder or impair the wetting and bonding process, and a stronger bond could form between Al-12Si and SiO2 or SiC in ultrasonic- assisted brazing.
