Correction of buckling distortion by ultrasonic shot peening treatment for 5A06 aluminum alloy welded structure

Ultrasonic shot peening treatment （USPT） was proposed to correct welding buckling distortion. The residual stress distribution along the depth direction of the peened zone was measured by an X-ray diffractometer. The microstructure of the treated specimens was investigated by scanning electron microscopy （SEM）. The Vickers microhardness was measured in different areas of welded joint before USPT and along the depth direction of the weld after USPT. The experimental results indicated that the welding buckling distortion of 5A06 aluminum alloy butt joint can be essentially corrected by USPT; the average correction rate reached 90.8% in this study. Furthermore, USPT enhanced specimens by work hardening. The microstructure of the peened zone was improved; moreover, the distribution of the precipitates and grains presented an apparent orientation.

The tribological behavior of a surface-nanocrystallized magnesium alloy AZ31 sheet after ultrasonic shot peening treatment

A magnesium alloy AZ31 sheet was processed by ultrasonic shot peening treatment to fabricate a surface nanocrystalline,and a ball-on-disk dry sliding wear test was performed to evaluate the tribological behavior after treatment.The microstructure observation indicated a gradient nanocrystalline structure was formed after USSP treatment.The microhardness at the top surface was improved from 60 HV to 145 HV after treatment.The formed nanocrystalline resulted in an easy formation of MgO patches on the surface and reduced the coefficient of friction.Moreover,the formed nanocrystalline leaded to a retard of delamination with increasing the sliding speed and applied load,which was due to its stronger sub-surface.Under high sliding speed(0.5 m/s)and high applied load(50 N),it was firstly found that the formed nanocrystalline prevented the happening of thermal softening and melting.The possible reasons accounting for the prevention of thennal softening and melting were discussed accordingly.

Gaseous Nitriding Process of Surface Nanocrystallized (SNCed) Steel

The behavior of gaseous nitriding on the surface nanocrystallized (SNCed) steel was investigated. The mild steel discs were SNCed on one side by using the method of ultrasonic shot peening. The opposite side of the discs maintained the original coarse-grained condition. The gaseous nitriding was subsequently carried out at three different temperatures: 460, 500 and 560℃. The compound layer growth and diffusion behavior were then studied. It was revealed that SNC pretreatment greatly enhances both diffusion coefficient D and surface reaction rate. As a result, nitriding time could be reduced to the half. It was also found that the growth of compound layer with nitriding time conformed with parabolic relationship from the start of nitriding process in the SNCed samples.

Utilization of surface nanocrystalline to improve the bendability of AZ31 Mg alloy sheet

A surface nanocrystalline was fabricated by ultrasonic shot peening(USSP)treatment at AZ31 Mg alloy.The effect of nanocrystalline thickness and its placed side(external or internal)on the bendability was studied by a V-bending test.Three durations,5,10,and 15 min,were applied to form the surface nanocrystalline with thicknesses of 51,79,and 145μm,respectively.Two-side treatment led to a similar bendability as that of as-received.One-side internal treatment for 5 min resulted in an improved bendability while the improvement was limited and degenerated for longer treatment.The improvement was related to the drawing back of the neutral axis.The one-side external treatment also improved the bendability,and the improvement was due to the redistribution of strain and stress during bending.With nanocrystalline at external side,it resulted in a larger stress but a smaller strain at the convex,which prevented the happening of crack during bending.