Despite the success of guided wave ultrasonic inspection for internal defect detection in steel pipes,its application on polyethylene(PE)pipe remains relatively unexplored.The growth of internal cracks in PE pipe seve...Despite the success of guided wave ultrasonic inspection for internal defect detection in steel pipes,its application on polyethylene(PE)pipe remains relatively unexplored.The growth of internal cracks in PE pipe severely affects its pressure-holding capacity,hence the early detection of internal cracks is crucial for effective pipeline maintenance strategies.This study extends the scope of guided wave-based ultrasonic testing to detect the growth of internal cracks in a natural gas distribution PE pipe.Laboratory experiments and a finite element model were planned to study the wave-crack interaction at different stages of axially oriented internal crack growth with a piezoceramic transducer-based setup arranged in a pitch-catch configuration.Mode dispersion analysis supplemented with preliminary experiments was performed to isolate the optimal inspection frequency,leading to the selection of the T(0,1)mode at 50-kHz for the investigation.A transmission index based on the energy of the T(0,1)mode was developed to trace the extent of simulated crack growth.The findings revealed an inverse linear correlation between the transmission index and the crack depth for crack growth beyond 20%crack depth.展开更多
Ultrasonic testing(UT)is increasingly combined with machine learning(ML)techniques for intelligently identifying damage.Extracting signifcant features from UT data is essential for efcient defect characterization.More...Ultrasonic testing(UT)is increasingly combined with machine learning(ML)techniques for intelligently identifying damage.Extracting signifcant features from UT data is essential for efcient defect characterization.Moreover,the hidden physics behind ML is unexplained,reducing the generalization capability and versatility of ML methods in UT.In this paper,a generally applicable ML framework based on the model interpretation strategy is proposed to improve the detection accuracy and computational efciency of UT.Firstly,multi-domain features are extracted from the UT signals with signal processing techniques to construct an initial feature space.Subsequently,a feature selection method based on model interpretable strategy(FS-MIS)is innovatively developed by integrating Shapley additive explanation(SHAP),flter method,embedded method and wrapper method.The most efective ML model and the optimal feature subset with better correlation to the target defects are determined self-adaptively.The proposed framework is validated by identifying and locating side-drilled holes(SDHs)with 0.5λcentral distance and different depths.An ultrasonic array probe is adopted to acquire FMC datasets from several aluminum alloy specimens containing two SDHs by experiments.The optimal feature subset selected by FS-MIS is set as the input of the chosen ML model to train and predict the times of arrival(ToAs)of the scattered waves emitted by adjacent SDHs.The experimental results demonstrate that the relative errors of the predicted ToAs are all below 3.67%with an average error of 0.25%,signifcantly improving the time resolution of UT signals.On this basis,the predicted ToAs are assigned to the corresponding original signals for decoupling overlapped pulse-echoes and reconstructing high-resolution FMC datasets.The imaging resolution is enhanced to 0.5λby implementing the total focusing method(TFM).The relative errors of hole depths and central distance are no more than 0.51%and 3.57%,respectively.Finally,the superior performance of the proposed FS-MIS is validated by comparing it with initial feature space and conventional dimensionality reduction techniques.展开更多
Common problems in engineering projects that involve artificial ground freezing of soil or rock include inadequate thickness,strength and continuity of artificial frozen walls.It is difficult to evaluate the freezing ...Common problems in engineering projects that involve artificial ground freezing of soil or rock include inadequate thickness,strength and continuity of artificial frozen walls.It is difficult to evaluate the freezing state using only a few thermometer holes at fixed positions or with other existing approaches.Here we report a novel experimental design that investigates changes in ultrasonic properties(received waveform,wave velocity V_(p),wave amplitude,frequency spectrum,centroid frequency f_(c),kurtosis of the frequency spectrum KFS,and quality factor Q)measured during upward freezing,compared with those during uniform freezing,in order to determine the freezing state in 150 mm cubic blocks of Ardingly sandstone.Water content,porosity and density were estimated during upward freezing to ascertain water migration and changes of porosity and density at different stages.The period of receiving the wave increased substantially and coda waves changed from loose to compact during both upward and uniform freezing.The trend of increasing V_(p) can be divided into three stages during uniform freezing.During upward freezing,V_(p) increased more or less uniformly.The frequency spectrum could be used as a convenient and rapid method to identify different freezing states of sandstone(unfrozen,upward frozen,and uniformly frozen).The continuous changes in reflection coefficient r_(φ),refraction coefficient t_(φ) and acoustic impedance field are the major reason for larger reflection and refraction during upward freezing compared with uniform freezing.Wave velocity V_(p),wave amplitude A_(h),centroid frequency f_(c) and quality factor Q were adopted as ultrasonic parameters to evaluate quantitatively the temperature T of uniformly frozen sandstone,and their application within a radar chart is recommended.Determination of V_(p) provides a convenient method to evaluate the freezing state and calculate the cryofront height and frozen section thickness of upward frozen sandstone,with accuracies of 73.37%-99.23%.展开更多
To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient...To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel(12%C) as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave(LCR wave) is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.展开更多
The laser powder bed fusion(L-PBF)method of additive manufacturing(AM)is increasingly used in various industrial manufacturing fields due to its high material utilization and design freedom of parts.However,the parts ...The laser powder bed fusion(L-PBF)method of additive manufacturing(AM)is increasingly used in various industrial manufacturing fields due to its high material utilization and design freedom of parts.However,the parts produced by L-PBF usually contain such defects as crack and porosity because of the technological characteristics of L-PBF,which affect the quality of the product.Laser ultrasonic testing(LUT)is a potential technology for on-line testing of the L-PBF process.It is a non-contact and non-destructive approach based on signals from abundant waveforms with a wide frequency-band.In this study,a method of LUT for on-line inspection of L-PBF process was proposed,and a system of LUT was established approaching the actual environment of on-line detection to evaluate the method applicability for defects detection of L-PBF parts.The detection results of near-surface defects in L-PBF 316L stainless steel parts show that the crack-type defects with a sub-millimeter level within 0.5 mm depth can be identified,and accordingly,the positions and dimensions information can be acquired.The results were verified by X-ray computed tomography,which indicates that the present method exhibits great potential for on-line inspection of AM processes.展开更多
Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic q...Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic quenching(SCQ),the suitable defect grey scale threshold value was determined,and the welding rate of superplastic solid-state welding of different steels(40Cr and T10 A steel) was systematically inspected and analyzed by means of self-made ultrasonic imaging inspection system.The experimental results showed that the superplastic solid-state weld of different steels can be inspected more accurately,reliably and quickly by this system,and the results were in good accordance with that of metallographic observation.The welding rate of superplastic welding is in linear relation with tensile strength of joint.展开更多
Two dimensional scan for laser welded joint of stainless steel was implemented according to the reflection characteristics of ultrasonic. B-scan imaging technique was applied to characterize the fusion state in the jo...Two dimensional scan for laser welded joint of stainless steel was implemented according to the reflection characteristics of ultrasonic. B-scan imaging technique was applied to characterize the fusion state in the joint and distinguish welding detects such as incomplete penetration. Calculation of weld width at the interface of the two plates and imaging of the weld cross section were accomplished. Experimental results show that rapid nondestructive testing can be achieved by this method with threshold value of 30% attenuation degree. The calculation error is less than 0. 25 mm.展开更多
A computer simulation technique for ultrasonic propagation is utilized for the simulation of ultrasonic nondestructive testing (NDT). In this paper, one goal of the simulation is to compute ultrasonic field radiated b...A computer simulation technique for ultrasonic propagation is utilized for the simulation of ultrasonic nondestructive testing (NDT). In this paper, one goal of the simulation is to compute ultrasonic field radiated by arbitrary transducers into pieces under examination. The other simulates a testing experiment. The simulation approach is based on the model for the computation of the ultrasonic field in isotropic media radiated from actual NDT transducers. After the field is known, remaining to be modeled is the interaction between this field and the scatters (defect) and the echo structure. The model of beam-defect interaction is based on the Kirchhoff’s diffraction approximations theory applied to elastodynamics. We assumed that the incident wave fronts on the defect are plane in the case of a focused immersed transducer and material is isotropic and homogeneous. The simulating results demonstrate that the model in ultrasonic NDT of welds is practical in further research and useful in optimizing testi展开更多
Separating noise from observed signals was studied.When the small defect in the T-shape laser welding joint was inspected by ultrasonic testing system adopting independent component analysis(ICA) theory to process the...Separating noise from observed signals was studied.When the small defect in the T-shape laser welding joint was inspected by ultrasonic testing system adopting independent component analysis(ICA) theory to process the signals.The principle of automatic ultrasonic testing signals processing and negentropy law of ICA were introduced.The experimental data were processed using relative analysis tools and results showed that the ICA could separate defects signals from noise effectively in laboratory.展开更多
In the ultrasonic nondestructive evaluation of the quality of solid state welded joints, such as friction bonding and diffusion bonding, the main difficulty is the identification of micro defects which are most likel...In the ultrasonic nondestructive evaluation of the quality of solid state welded joints, such as friction bonding and diffusion bonding, the main difficulty is the identification of micro defects which are most likely to emerge in the welding process. The ultrasonic echo on the screen of a commercial ultrasonic detector due to a micro defect is so weak that it is completely masked by noise, and impossible to be pointed out. In the present paper, wavelet analysis (WA) is utilized to process A scan ultrasonic signals from weak bonding defects in friction bonding joints and porosity in diffusion bonding joints. First, perception of WA for engineers is given, which demonstrates the physical mechanism of WA when applied to signal processing. From this point of view, WA can be understood easily and more thoroughly. Then the signals from welding joints are decomposed into a time scale plane by means of WA. We notice that noise and the signal echo attributed to the micro defect occupy different scales, which make it possible to enhance the signal to noise ratio of the signals by proper selection and threshold processing of the time scale components of the signals, followed by reconstruction of the processed components.展开更多
The ultrasonic attenuation coefficient is one of the most important acoustic parameters to character the performance of a thin layer media, but it can not be measured due to mutual superposition of multiple reflected ...The ultrasonic attenuation coefficient is one of the most important acoustic parameters to character the performance of a thin layer media, but it can not be measured due to mutual superposition of multiple reflected waves at the same interface in ultrasonic testing. Ultrasonic pulse echo and lamb wave to evaluate the thin layer media can not obtain attenuation coefficient at present. In this paper, analytical method was used to study the acoustics characteristic of thin layer media with the ultrasonic echo testing. Meanwhile, the process of ultrasonic attenuation measurement was presented. Simulation and experimental investigation is focused on a thin layer of rubber. Attenuation coefficient was introduced and evaluation mathematics model was established by the two echoes cross-correlation with and without the thin layer media based on the time delay spectrum. It involved the parameters related to the acoustic properties of the thin layer media. Through calculating the sound velocity and acoustic impedance with the evaluation model, it can deduce the relation between the attenuation coefficient and the frequency. Through analyzing the simulation results, it indicated that the attenuation coefficients were invariable with the varying of the frequency. However, the attenuation coefficients increased with the frequency increasing by ultrasonic testing the thin layer of rubber. The reason was that the attenuation factor was not taken into account during the simulation. This method overcomes shortcomings that the traditional ultrasonic testing can not evaluate the thin layer media whose thickness is less than motivation wavelength. It is a new solution to study the attenuation characteristic and on-line nondestructive evaluation in the thin layer media.展开更多
A high-precision evaluation of ultrasonic detection sensitivity for a micro-crack can be restricted by a corroded rough surface when the surface microtopography is of the same order of magnitude as the crack depth.In ...A high-precision evaluation of ultrasonic detection sensitivity for a micro-crack can be restricted by a corroded rough surface when the surface microtopography is of the same order of magnitude as the crack depth.In this study,a back-surface micro-crack is considered as a research target.A roughness-modified ultrasonic testing model for micro-cracks is established based on a multi-Gaussian beam model and the principle of phase-screen approximation.The echo signals of micro-cracks and noises corresponding to different rough front surfaces and rough back surfaces are obtained based on a reference reflector signal acquired from a two-dimensional simulation model.Further compari-son between the analytical and numerical models shows that the responses of micro-cracks under the effects of dif-ferent corroded rough surfaces can be accurately predicted.The numerical and analytical results show that the echo signal amplitude of the micro-crack decreases significantly with an increase in roughness,whereas the noise ampli-tude slightly increases.Moreover,the effect of the rough front surface on the echo signal of the micro-crack is greater than that of the rough back surface.When the root-mean-square(RMS)height of the surface microtopography is less than 15μm,the two rough surfaces have less influence on the echo signals detected by a focused transducer with a frequency of 5 MHz and diameter of 6 mm.A method for predicting and evaluating the detection accuracy of micro-cracks under different rough surfaces is proposed by combining the theoretical model and a finite element simulation.Then,a series of rough surface samples containing different micro-cracks are fabricated to experimentally validate the evaluation method.展开更多
Combined with ultrasonic pulse-echo technique, reflection spectrum analysis was introduced to evaluate TiAl and 40Cr diffusion bonding quality. Frequency dependence of reflection coefficient was used to distinguish pe...Combined with ultrasonic pulse-echo technique, reflection spectrum analysis was introduced to evaluate TiAl and 40Cr diffusion bonding quality. Frequency dependence of reflection coefficient was used to distinguish perfect bonding from imperfect bonding. It is found that the reflection coefficient from perfect bonding interface does not vary with frequency. When the size of imperfections is much smaller than the wavelength of ultrasound, the reflection coeffwient depends on frequency. When the size of imperfections is the same order of or even larger than the wavelength of ultrasound, the reflection coeffwient does not exhibit frequency dependence. However the amplitude of imperfect interface is higher than the amplitude of perfect bonding interface. A combination of reflection spectrum analysis and ultrasonic pulse-echo technique provides more accurate information about the bonding quality of dissimilar materials.展开更多
In order to obtain good understanding of complicated beam propagation behaviors in nickel-based alloy weldments , ray tracing simulation is established to predict the ultrasonic beam path in a special welded structure...In order to obtain good understanding of complicated beam propagation behaviors in nickel-based alloy weldments , ray tracing simulation is established to predict the ultrasonic beam path in a special welded structure of dissimilar steels. Also experimental examinations are carried out to measure the ultrasonic beam paths in the weldment. Then comparisons of the modeling predictions with experimental results are presented to reveal the complicated beam propagation behaviors.展开更多
Arctic sea ice area and thickness have declined dramatically during the recent decades.Sea ice physical and mechanical properties become increasingly important.Traditional methods of studying ice mechanical parameters...Arctic sea ice area and thickness have declined dramatically during the recent decades.Sea ice physical and mechanical properties become increasingly important.Traditional methods of studying ice mechanical parameters such as ice-coring cannot realize field test and long-term observation.A new principle of measuring mechanical properties of ice using ultrasonic was studied and an ultrasonic system was proposed to achieve automatic observation of ice mechanical parameters(Young’s modulus,shear modulus and bulk modulus).The ultrasonic system can measure the ultrasonic velocity through ice at different temperature,salinity and density of ice.When ambient temperature decreased from 0°C to-30°C,ultrasonic velocity and mechanical properties of ice increased,and vice versa.The shear modulus of the freshwater ice and sea ice varied from 2.098 GPa to 2.48 GPa and 2.927 GPa to 4.374 GPa,respectively.The bulk modulus of freshwater ice remained between 3.074 GPa and4.566 GPa and the sea ice bulk modulus varied from 1.211 GPa to 3.089 GPa.The freshwater ice Young’s modulus kept between 5.156 GPa and 6.264 GPa and sea ice Young’s modulus varied from 3.793 GPa to 7.492 GPa.The results of ultrasonic measurement are consistent with previous studies and there is a consistent trend of mechanical modulus of ice between the process of ice temperature rising and falling.Finally,this ultrasonic method and the ultrasonic system will help to achieve the long-term observation of ice mechanical properties of ice and improve accuracy of sea ice models.展开更多
It meets some difficulties in the case of ultrasonic phased arrays testing for the nickel-based alloy welded joint, since the ultrasound will propagate with curvilinear paths in this kind anisotropic joint. Thus, it i...It meets some difficulties in the case of ultrasonic phased arrays testing for the nickel-based alloy welded joint, since the ultrasound will propagate with curvilinear paths in this kind anisotropic joint. Thus, it is hard to calculate the phased array time delays properly according to the traditional focusing approach, which is based on the assumption that the sound beam will propagate in straight lines. In order to focus the phased arrays beam in this kind anisotropic joint, we provide a modified focusing approach by combining the ray tracing method and the bisectional searching optimization. With the help of this focusing approach, the curved ray path connecting each element position in phased arrays to the expected focus point in weldments can be determined, so that it can be used to calculate the proper time delay and control the beam focusing in the anisotropic weldment. Furthermore, some experimental examinations are carried out to compare the focusing behaviors between the traditional and the modified focusing approach. It shows that the provided focusing approach is more accurate than the traditional method in the case of inspection on the nickel-based alloy weldments.展开更多
Marble is a metamorphic rock, which is one of the 3 basic rock types (magmatic, sedimentary, metamorphic) forming the earth’s crust. The major characteristic sought after in a rock mass in the field for it to be expo...Marble is a metamorphic rock, which is one of the 3 basic rock types (magmatic, sedimentary, metamorphic) forming the earth’s crust. The major characteristic sought after in a rock mass in the field for it to be exportable and usable as marble is its suitability to be cut in blocks. In the process of producing marble slabs from marble blocks, the blocks are expected not to contain potentially problematic hard or weak zones and their geomechanical and chemical properties should conform to the relevant standards. Ignoring of the geological properties of the rock in the process of deciding for marble production at a marble site and determination of production location, direction and method is the most important parameter that would increase production loss. In order to reduce losses by determination of geological properties of marble, many academic studies have been conducted on the effects of water saturation, temperature, freezing and thawing on its mechanical and fracture properties. There are further studies on crack propagation in marble under stress. However, even those marble blocks that are obtained based on geological parameters may suffer serious cracks or fractures due to stresses caused by their weight and geometry. Therefore, cutting direction is of critical importance in order to minimize marble waste in the process of cutting a marble block which is brought to the inventory or processing site with cracks, cavities or fractures. Certain studies exist within such context, where the geometry of the discontinuity within a block is determined using non-destructive methods, such as ultrasonic testing, in order to determine the appropriate cutting direction. Such studies made use of ultrasonic waves to determine the physical and chemical structures of magmatic and sedimentary rocks by measuring the progress velocity of sonic waves in the rock. Said studies, however, mostly worked on sedimentary and magmatic rock specimens, focusing less on metamorphic rocks such as marble due to their anisotropic properties. Understanding the academic literature studies on marble would provide significant contribution to the reduction of production losses during the processing marble blocks in processing plants and the achievement of production efficiency levels that are within economic limits. Within such scope, this study has reviewed the past academic studies on marble, classified them under 6 categories, and comprehensively analyzed each category based on materials, testing setups, test specimens, test parameters and research techniques.展开更多
An ultrasonic test of spot welding for stainless steel is conducted. Based on wavelet packet decomposition, the ultrasonic echo signal has been analyzed deeply in time - frequency domain, which can easily distinguish ...An ultrasonic test of spot welding for stainless steel is conducted. Based on wavelet packet decomposition, the ultrasonic echo signal has been analyzed deeply in time - frequency domain, which can easily distinguish the nugget from the corona bond. The 2D C-scan images produced by ultrasonic C scan which contribute to quantitatively calculate the nugget diameter for the computer are further analyzed. The spot welding nugget diameter can be automatically obtained by image enhancement, edge detection and equivalent diameter algorithm procedure. The ultrasonic detection values in this paper show good agreement with the metallographic measured values. The mean value of normal distribution curve is 0.006 67, and the standard deviation is 0.087 11. Ultrasonic C-scan test based on wavelet packet signal analysis is of high accuracy and stability.展开更多
Ambiguity function (AF) is proposed to represent ultrasonic signal to resolve the preprocessing problem of different center frequencies and different arriving times among ultrasonic signals for feature extraction, a...Ambiguity function (AF) is proposed to represent ultrasonic signal to resolve the preprocessing problem of different center frequencies and different arriving times among ultrasonic signals for feature extraction, as well as offer time-frequency features for signal classification. Moreover, Karhunen-Loeve (K-L) transform is considered to extract signal features from ambiguity plane, and then the features are presented to probabilistic neural network (PNN) for signal classification. Experimental results show that ambiguity function eliminates the difference of center frequency and arriving time existing in ultrasonic signals, and ambiguity plane features extracted by K-L transform describe the signal of different classes effectively in a reduced dimensional space. Classification result suggests that the ambiguity plane features obtain better performance than the features extracted by wavelet transform (WT).展开更多
Excavation Damaged Zone(EDZ)scope is important for optimizing excavation and support schemes in deep underground caverns.However,accurately predicting the full EDZ scope within the surrounding rock masses of deep unde...Excavation Damaged Zone(EDZ)scope is important for optimizing excavation and support schemes in deep underground caverns.However,accurately predicting the full EDZ scope within the surrounding rock masses of deep underground caverns during excavation remains a pressing problem.This study presents a comprehensive EDZ scope prediction approach(CESPA)for the brittle surrounding rock masses of deep underground caverns by coupling numerical simulation with quantitative analysis of borehole wall images and ultrasonic test results.First,the changes in both P-velocity(V_(p))and joint distribution of the surrounding rock masses before and after excavation damage are captured using ultrasonic tests and borehole digital cameras.Second,the quality Q-parameters of the surrounding rock mass before and after excavation damage are preliminarily rated with the rock mass descriptions provided by borehole wall images,and the rock mass V_(p)-parameter values are determined according to the V_(p)-borehole depth curves.Third,the Q-parameter ratings are further finely adjusted by updating the related Q-values to be similar with the Q-values estimated by V_(p)-parameter values.Fourth,the initial and residual mechanical parameters for the rock mass deterioration model(RDM)are estimated by the adjusted Q-parameter ratings based on the modified Q-based relations,and the elastic modulus deterioration index(EDI)threshold to describe the EDZ boundary is determined with the V_(p)-parameter values.Finally,EDZ scope is predicted using the elastoplastic numerical simulation with RDM and EDI based on the mechanical parameter estimates and EDI threshold.Analyses of applications in Sub-lab D1 in Jinping II project show that CESPA can provide a reliable and operable solution for predicting full EDZ scopes within the brittle surrounding rock masses of deep underground caverns.展开更多
基金the financial support provided by USDOT Pipeline and Hazardous Materials Safety Administration (PHMSA)through the Competitive Academic Agreement Program (CAAP)。
文摘Despite the success of guided wave ultrasonic inspection for internal defect detection in steel pipes,its application on polyethylene(PE)pipe remains relatively unexplored.The growth of internal cracks in PE pipe severely affects its pressure-holding capacity,hence the early detection of internal cracks is crucial for effective pipeline maintenance strategies.This study extends the scope of guided wave-based ultrasonic testing to detect the growth of internal cracks in a natural gas distribution PE pipe.Laboratory experiments and a finite element model were planned to study the wave-crack interaction at different stages of axially oriented internal crack growth with a piezoceramic transducer-based setup arranged in a pitch-catch configuration.Mode dispersion analysis supplemented with preliminary experiments was performed to isolate the optimal inspection frequency,leading to the selection of the T(0,1)mode at 50-kHz for the investigation.A transmission index based on the energy of the T(0,1)mode was developed to trace the extent of simulated crack growth.The findings revealed an inverse linear correlation between the transmission index and the crack depth for crack growth beyond 20%crack depth.
基金Supported by National Natural Science Foundation of China(Grant Nos.U22B2068,52275520,52075078)National Key Research and Development Program of China(Grant No.2019YFA0709003).
文摘Ultrasonic testing(UT)is increasingly combined with machine learning(ML)techniques for intelligently identifying damage.Extracting signifcant features from UT data is essential for efcient defect characterization.Moreover,the hidden physics behind ML is unexplained,reducing the generalization capability and versatility of ML methods in UT.In this paper,a generally applicable ML framework based on the model interpretation strategy is proposed to improve the detection accuracy and computational efciency of UT.Firstly,multi-domain features are extracted from the UT signals with signal processing techniques to construct an initial feature space.Subsequently,a feature selection method based on model interpretable strategy(FS-MIS)is innovatively developed by integrating Shapley additive explanation(SHAP),flter method,embedded method and wrapper method.The most efective ML model and the optimal feature subset with better correlation to the target defects are determined self-adaptively.The proposed framework is validated by identifying and locating side-drilled holes(SDHs)with 0.5λcentral distance and different depths.An ultrasonic array probe is adopted to acquire FMC datasets from several aluminum alloy specimens containing two SDHs by experiments.The optimal feature subset selected by FS-MIS is set as the input of the chosen ML model to train and predict the times of arrival(ToAs)of the scattered waves emitted by adjacent SDHs.The experimental results demonstrate that the relative errors of the predicted ToAs are all below 3.67%with an average error of 0.25%,signifcantly improving the time resolution of UT signals.On this basis,the predicted ToAs are assigned to the corresponding original signals for decoupling overlapped pulse-echoes and reconstructing high-resolution FMC datasets.The imaging resolution is enhanced to 0.5λby implementing the total focusing method(TFM).The relative errors of hole depths and central distance are no more than 0.51%and 3.57%,respectively.Finally,the superior performance of the proposed FS-MIS is validated by comparing it with initial feature space and conventional dimensionality reduction techniques.
基金supported by the National Natural Science Foundation of China(Grant Nos.51804157,51774183,and 11702094)the University of Sussex,UK.Both are gratefully acknowledged.
文摘Common problems in engineering projects that involve artificial ground freezing of soil or rock include inadequate thickness,strength and continuity of artificial frozen walls.It is difficult to evaluate the freezing state using only a few thermometer holes at fixed positions or with other existing approaches.Here we report a novel experimental design that investigates changes in ultrasonic properties(received waveform,wave velocity V_(p),wave amplitude,frequency spectrum,centroid frequency f_(c),kurtosis of the frequency spectrum KFS,and quality factor Q)measured during upward freezing,compared with those during uniform freezing,in order to determine the freezing state in 150 mm cubic blocks of Ardingly sandstone.Water content,porosity and density were estimated during upward freezing to ascertain water migration and changes of porosity and density at different stages.The period of receiving the wave increased substantially and coda waves changed from loose to compact during both upward and uniform freezing.The trend of increasing V_(p) can be divided into three stages during uniform freezing.During upward freezing,V_(p) increased more or less uniformly.The frequency spectrum could be used as a convenient and rapid method to identify different freezing states of sandstone(unfrozen,upward frozen,and uniformly frozen).The continuous changes in reflection coefficient r_(φ),refraction coefficient t_(φ) and acoustic impedance field are the major reason for larger reflection and refraction during upward freezing compared with uniform freezing.Wave velocity V_(p),wave amplitude A_(h),centroid frequency f_(c) and quality factor Q were adopted as ultrasonic parameters to evaluate quantitatively the temperature T of uniformly frozen sandstone,and their application within a radar chart is recommended.Determination of V_(p) provides a convenient method to evaluate the freezing state and calculate the cryofront height and frozen section thickness of upward frozen sandstone,with accuracies of 73.37%-99.23%.
基金Supported by National Natural Science Foundation of China(Grant No.51275042)
文摘To address the difficulty in testing and calibrating the stress gradient in the depth direction of mechanical components, a new technology of nondestructive testing and characterization of the residual stress gradient field by ultrasonic method is proposed based on acoustoelasticity theory. By carrying out theoretical analysis, the sensitivity coefficients of different types of ultrasonic are obtained by taking the low carbon steel(12%C) as a research object. By fixing the interval distance between sending and receiving transducers, the mathematical expressions of the change of stress and the variation of time are established. To design one sending-one receiving and oblique incidence ultrasonic detection probes, according to Snell law, the critically refracted longitudinal wave(LCR wave) is excited at a certain depth of the fixed distance of the tested components. Then, the relationship between the depth of LCR wave detection and the center frequency of the probe in Q235 steel is obtained through experimental study. To detect the stress gradient in the depth direction, a stress gradient LCR wave detection model is established, through which the stress gradient formula is derived by the relationship between center frequency and detecting depth. A C-shaped stress specimen of Q235 steel is designed to conduct stress loading tests, and the stress is measured with the five group probes at different center frequencies. The accuracy of ultrasonic testing is verified by X-ray stress analyzer. The stress value of each specific depth is calculated using the stress gradient formula. Accordingly, the ultrasonic characterization of residual stress field is realized. Characterization results show that the stress gradient distribution is consistent with the simulation in ANSYS. The new technology can be widely applied in the detection of the residual stress gradient field caused by mechanical processing, such as welding and shot peening.
基金the National Key R&D Program of China(Grant No.2018YFB1106100)。
文摘The laser powder bed fusion(L-PBF)method of additive manufacturing(AM)is increasingly used in various industrial manufacturing fields due to its high material utilization and design freedom of parts.However,the parts produced by L-PBF usually contain such defects as crack and porosity because of the technological characteristics of L-PBF,which affect the quality of the product.Laser ultrasonic testing(LUT)is a potential technology for on-line testing of the L-PBF process.It is a non-contact and non-destructive approach based on signals from abundant waveforms with a wide frequency-band.In this study,a method of LUT for on-line inspection of L-PBF process was proposed,and a system of LUT was established approaching the actual environment of on-line detection to evaluate the method applicability for defects detection of L-PBF parts.The detection results of near-surface defects in L-PBF 316L stainless steel parts show that the crack-type defects with a sub-millimeter level within 0.5 mm depth can be identified,and accordingly,the positions and dimensions information can be acquired.The results were verified by X-ray computed tomography,which indicates that the present method exhibits great potential for on-line inspection of AM processes.
基金Item Sponsored by Provincial Natural Science Foundation of Henan(984040900)State Key Laboratory of Laser Technology([2001]0110)
文摘Based on quantitative microscopic examinations of welds and welding rate for different steels(40Cr and T10A) joint,which possess the ultra-fine microstructure after high frequency hardening(HFH) and salt-bath cyclic quenching(SCQ),the suitable defect grey scale threshold value was determined,and the welding rate of superplastic solid-state welding of different steels(40Cr and T10 A steel) was systematically inspected and analyzed by means of self-made ultrasonic imaging inspection system.The experimental results showed that the superplastic solid-state weld of different steels can be inspected more accurately,reliably and quickly by this system,and the results were in good accordance with that of metallographic observation.The welding rate of superplastic welding is in linear relation with tensile strength of joint.
文摘Two dimensional scan for laser welded joint of stainless steel was implemented according to the reflection characteristics of ultrasonic. B-scan imaging technique was applied to characterize the fusion state in the joint and distinguish welding detects such as incomplete penetration. Calculation of weld width at the interface of the two plates and imaging of the weld cross section were accomplished. Experimental results show that rapid nondestructive testing can be achieved by this method with threshold value of 30% attenuation degree. The calculation error is less than 0. 25 mm.
基金supported by the Doctoral Degree Fund of Xi’an Jiaotong University
文摘A computer simulation technique for ultrasonic propagation is utilized for the simulation of ultrasonic nondestructive testing (NDT). In this paper, one goal of the simulation is to compute ultrasonic field radiated by arbitrary transducers into pieces under examination. The other simulates a testing experiment. The simulation approach is based on the model for the computation of the ultrasonic field in isotropic media radiated from actual NDT transducers. After the field is known, remaining to be modeled is the interaction between this field and the scatters (defect) and the echo structure. The model of beam-defect interaction is based on the Kirchhoff’s diffraction approximations theory applied to elastodynamics. We assumed that the incident wave fronts on the defect are plane in the case of a focused immersed transducer and material is isotropic and homogeneous. The simulating results demonstrate that the model in ultrasonic NDT of welds is practical in further research and useful in optimizing testi
文摘Separating noise from observed signals was studied.When the small defect in the T-shape laser welding joint was inspected by ultrasonic testing system adopting independent component analysis(ICA) theory to process the signals.The principle of automatic ultrasonic testing signals processing and negentropy law of ICA were introduced.The experimental data were processed using relative analysis tools and results showed that the ICA could separate defects signals from noise effectively in laboratory.
基金This work is financially supported by the Beijing Natural Science Foundation!(No.2 962 0 0 4 )
文摘In the ultrasonic nondestructive evaluation of the quality of solid state welded joints, such as friction bonding and diffusion bonding, the main difficulty is the identification of micro defects which are most likely to emerge in the welding process. The ultrasonic echo on the screen of a commercial ultrasonic detector due to a micro defect is so weak that it is completely masked by noise, and impossible to be pointed out. In the present paper, wavelet analysis (WA) is utilized to process A scan ultrasonic signals from weak bonding defects in friction bonding joints and porosity in diffusion bonding joints. First, perception of WA for engineers is given, which demonstrates the physical mechanism of WA when applied to signal processing. From this point of view, WA can be understood easily and more thoroughly. Then the signals from welding joints are decomposed into a time scale plane by means of WA. We notice that noise and the signal echo attributed to the micro defect occupy different scales, which make it possible to enhance the signal to noise ratio of the signals by proper selection and threshold processing of the time scale components of the signals, followed by reconstruction of the processed components.
基金supported by National Natural Science Foundation of China (Grant No. 50802009)Research Fund for the Doctoral Program of Higher Education of China (Grant No. 20070151024)
文摘The ultrasonic attenuation coefficient is one of the most important acoustic parameters to character the performance of a thin layer media, but it can not be measured due to mutual superposition of multiple reflected waves at the same interface in ultrasonic testing. Ultrasonic pulse echo and lamb wave to evaluate the thin layer media can not obtain attenuation coefficient at present. In this paper, analytical method was used to study the acoustics characteristic of thin layer media with the ultrasonic echo testing. Meanwhile, the process of ultrasonic attenuation measurement was presented. Simulation and experimental investigation is focused on a thin layer of rubber. Attenuation coefficient was introduced and evaluation mathematics model was established by the two echoes cross-correlation with and without the thin layer media based on the time delay spectrum. It involved the parameters related to the acoustic properties of the thin layer media. Through calculating the sound velocity and acoustic impedance with the evaluation model, it can deduce the relation between the attenuation coefficient and the frequency. Through analyzing the simulation results, it indicated that the attenuation coefficients were invariable with the varying of the frequency. However, the attenuation coefficients increased with the frequency increasing by ultrasonic testing the thin layer of rubber. The reason was that the attenuation factor was not taken into account during the simulation. This method overcomes shortcomings that the traditional ultrasonic testing can not evaluate the thin layer media whose thickness is less than motivation wavelength. It is a new solution to study the attenuation characteristic and on-line nondestructive evaluation in the thin layer media.
基金Supported by the Key Research and Development Plan of Anhui Province(Grant No.202004a05020003)Anhui Provincial Natural Science Foundation(Grant Nos.2008085QE233,2008085J24)+1 种基金the Science and Technology Major Project of Anhui Province(Grant No.201903a05020010)the Doctoral Science and Technology Foundation of Hefei General Machinery Research Institute(Grant No.2019010383).
文摘A high-precision evaluation of ultrasonic detection sensitivity for a micro-crack can be restricted by a corroded rough surface when the surface microtopography is of the same order of magnitude as the crack depth.In this study,a back-surface micro-crack is considered as a research target.A roughness-modified ultrasonic testing model for micro-cracks is established based on a multi-Gaussian beam model and the principle of phase-screen approximation.The echo signals of micro-cracks and noises corresponding to different rough front surfaces and rough back surfaces are obtained based on a reference reflector signal acquired from a two-dimensional simulation model.Further compari-son between the analytical and numerical models shows that the responses of micro-cracks under the effects of dif-ferent corroded rough surfaces can be accurately predicted.The numerical and analytical results show that the echo signal amplitude of the micro-crack decreases significantly with an increase in roughness,whereas the noise ampli-tude slightly increases.Moreover,the effect of the rough front surface on the echo signal of the micro-crack is greater than that of the rough back surface.When the root-mean-square(RMS)height of the surface microtopography is less than 15μm,the two rough surfaces have less influence on the echo signals detected by a focused transducer with a frequency of 5 MHz and diameter of 6 mm.A method for predicting and evaluating the detection accuracy of micro-cracks under different rough surfaces is proposed by combining the theoretical model and a finite element simulation.Then,a series of rough surface samples containing different micro-cracks are fabricated to experimentally validate the evaluation method.
文摘Combined with ultrasonic pulse-echo technique, reflection spectrum analysis was introduced to evaluate TiAl and 40Cr diffusion bonding quality. Frequency dependence of reflection coefficient was used to distinguish perfect bonding from imperfect bonding. It is found that the reflection coefficient from perfect bonding interface does not vary with frequency. When the size of imperfections is much smaller than the wavelength of ultrasound, the reflection coeffwient depends on frequency. When the size of imperfections is the same order of or even larger than the wavelength of ultrasound, the reflection coeffwient does not exhibit frequency dependence. However the amplitude of imperfect interface is higher than the amplitude of perfect bonding interface. A combination of reflection spectrum analysis and ultrasonic pulse-echo technique provides more accurate information about the bonding quality of dissimilar materials.
基金supported by National Natural Science Foundation of China (Grant No. 50775054)International Joint Research Program of China (Grant No. 2007DFR70070)
文摘In order to obtain good understanding of complicated beam propagation behaviors in nickel-based alloy weldments , ray tracing simulation is established to predict the ultrasonic beam path in a special welded structure of dissimilar steels. Also experimental examinations are carried out to measure the ultrasonic beam paths in the weldment. Then comparisons of the modeling predictions with experimental results are presented to reveal the complicated beam propagation behaviors.
基金The National Natural Science Foundation of China under contract Nos 41606220 and 41776199the National Key Research and Development Program of China under contract No.2016YFC1402702。
文摘Arctic sea ice area and thickness have declined dramatically during the recent decades.Sea ice physical and mechanical properties become increasingly important.Traditional methods of studying ice mechanical parameters such as ice-coring cannot realize field test and long-term observation.A new principle of measuring mechanical properties of ice using ultrasonic was studied and an ultrasonic system was proposed to achieve automatic observation of ice mechanical parameters(Young’s modulus,shear modulus and bulk modulus).The ultrasonic system can measure the ultrasonic velocity through ice at different temperature,salinity and density of ice.When ambient temperature decreased from 0°C to-30°C,ultrasonic velocity and mechanical properties of ice increased,and vice versa.The shear modulus of the freshwater ice and sea ice varied from 2.098 GPa to 2.48 GPa and 2.927 GPa to 4.374 GPa,respectively.The bulk modulus of freshwater ice remained between 3.074 GPa and4.566 GPa and the sea ice bulk modulus varied from 1.211 GPa to 3.089 GPa.The freshwater ice Young’s modulus kept between 5.156 GPa and 6.264 GPa and sea ice Young’s modulus varied from 3.793 GPa to 7.492 GPa.The results of ultrasonic measurement are consistent with previous studies and there is a consistent trend of mechanical modulus of ice between the process of ice temperature rising and falling.Finally,this ultrasonic method and the ultrasonic system will help to achieve the long-term observation of ice mechanical properties of ice and improve accuracy of sea ice models.
基金Acknowledgements This study was supported by National Natural Science Foundation of China (Grant No. 51105033, 50975028, 51175133 ) and State Key Laboratory of Advanced Welding and Joining.
文摘It meets some difficulties in the case of ultrasonic phased arrays testing for the nickel-based alloy welded joint, since the ultrasound will propagate with curvilinear paths in this kind anisotropic joint. Thus, it is hard to calculate the phased array time delays properly according to the traditional focusing approach, which is based on the assumption that the sound beam will propagate in straight lines. In order to focus the phased arrays beam in this kind anisotropic joint, we provide a modified focusing approach by combining the ray tracing method and the bisectional searching optimization. With the help of this focusing approach, the curved ray path connecting each element position in phased arrays to the expected focus point in weldments can be determined, so that it can be used to calculate the proper time delay and control the beam focusing in the anisotropic weldment. Furthermore, some experimental examinations are carried out to compare the focusing behaviors between the traditional and the modified focusing approach. It shows that the provided focusing approach is more accurate than the traditional method in the case of inspection on the nickel-based alloy weldments.
文摘Marble is a metamorphic rock, which is one of the 3 basic rock types (magmatic, sedimentary, metamorphic) forming the earth’s crust. The major characteristic sought after in a rock mass in the field for it to be exportable and usable as marble is its suitability to be cut in blocks. In the process of producing marble slabs from marble blocks, the blocks are expected not to contain potentially problematic hard or weak zones and their geomechanical and chemical properties should conform to the relevant standards. Ignoring of the geological properties of the rock in the process of deciding for marble production at a marble site and determination of production location, direction and method is the most important parameter that would increase production loss. In order to reduce losses by determination of geological properties of marble, many academic studies have been conducted on the effects of water saturation, temperature, freezing and thawing on its mechanical and fracture properties. There are further studies on crack propagation in marble under stress. However, even those marble blocks that are obtained based on geological parameters may suffer serious cracks or fractures due to stresses caused by their weight and geometry. Therefore, cutting direction is of critical importance in order to minimize marble waste in the process of cutting a marble block which is brought to the inventory or processing site with cracks, cavities or fractures. Certain studies exist within such context, where the geometry of the discontinuity within a block is determined using non-destructive methods, such as ultrasonic testing, in order to determine the appropriate cutting direction. Such studies made use of ultrasonic waves to determine the physical and chemical structures of magmatic and sedimentary rocks by measuring the progress velocity of sonic waves in the rock. Said studies, however, mostly worked on sedimentary and magmatic rock specimens, focusing less on metamorphic rocks such as marble due to their anisotropic properties. Understanding the academic literature studies on marble would provide significant contribution to the reduction of production losses during the processing marble blocks in processing plants and the achievement of production efficiency levels that are within economic limits. Within such scope, this study has reviewed the past academic studies on marble, classified them under 6 categories, and comprehensively analyzed each category based on materials, testing setups, test specimens, test parameters and research techniques.
基金Funded by Key Laboratory of Automobile Materials of Ministry of Education and Department of Materials Science & Engineering,Jilin University
文摘An ultrasonic test of spot welding for stainless steel is conducted. Based on wavelet packet decomposition, the ultrasonic echo signal has been analyzed deeply in time - frequency domain, which can easily distinguish the nugget from the corona bond. The 2D C-scan images produced by ultrasonic C scan which contribute to quantitatively calculate the nugget diameter for the computer are further analyzed. The spot welding nugget diameter can be automatically obtained by image enhancement, edge detection and equivalent diameter algorithm procedure. The ultrasonic detection values in this paper show good agreement with the metallographic measured values. The mean value of normal distribution curve is 0.006 67, and the standard deviation is 0.087 11. Ultrasonic C-scan test based on wavelet packet signal analysis is of high accuracy and stability.
文摘Ambiguity function (AF) is proposed to represent ultrasonic signal to resolve the preprocessing problem of different center frequencies and different arriving times among ultrasonic signals for feature extraction, as well as offer time-frequency features for signal classification. Moreover, Karhunen-Loeve (K-L) transform is considered to extract signal features from ambiguity plane, and then the features are presented to probabilistic neural network (PNN) for signal classification. Experimental results show that ambiguity function eliminates the difference of center frequency and arriving time existing in ultrasonic signals, and ambiguity plane features extracted by K-L transform describe the signal of different classes effectively in a reduced dimensional space. Classification result suggests that the ambiguity plane features obtain better performance than the features extracted by wavelet transform (WT).
基金funded by the National Natural Science Foundation of China under Grant Nos.51979268,U1765206,41877256。
文摘Excavation Damaged Zone(EDZ)scope is important for optimizing excavation and support schemes in deep underground caverns.However,accurately predicting the full EDZ scope within the surrounding rock masses of deep underground caverns during excavation remains a pressing problem.This study presents a comprehensive EDZ scope prediction approach(CESPA)for the brittle surrounding rock masses of deep underground caverns by coupling numerical simulation with quantitative analysis of borehole wall images and ultrasonic test results.First,the changes in both P-velocity(V_(p))and joint distribution of the surrounding rock masses before and after excavation damage are captured using ultrasonic tests and borehole digital cameras.Second,the quality Q-parameters of the surrounding rock mass before and after excavation damage are preliminarily rated with the rock mass descriptions provided by borehole wall images,and the rock mass V_(p)-parameter values are determined according to the V_(p)-borehole depth curves.Third,the Q-parameter ratings are further finely adjusted by updating the related Q-values to be similar with the Q-values estimated by V_(p)-parameter values.Fourth,the initial and residual mechanical parameters for the rock mass deterioration model(RDM)are estimated by the adjusted Q-parameter ratings based on the modified Q-based relations,and the elastic modulus deterioration index(EDI)threshold to describe the EDZ boundary is determined with the V_(p)-parameter values.Finally,EDZ scope is predicted using the elastoplastic numerical simulation with RDM and EDI based on the mechanical parameter estimates and EDI threshold.Analyses of applications in Sub-lab D1 in Jinping II project show that CESPA can provide a reliable and operable solution for predicting full EDZ scopes within the brittle surrounding rock masses of deep underground caverns.