Analyses on uniformity of particles under HPGR finished grinding system

In order to deal with the disadvantages of excessive grinding and non-uniformity in finished particle under high-pressure grinding rolls （HPGR） finished grinding system, four aspects were investigated, including evaluating indicators, effects of operating factors, effect of particle uniformity on the flotation and formation mechanism of particle uniformity. Experiment of HPGR finished grinding system, cationic reverse flotation experiment and simulation test of particle bed comminution under the condition of quasi-static were carried out. Theoretical analyses indicated that both of uniformity coefficient and average particle size should be included in the uniformity analysis of the mineral particles. The results show that the effect of circulation fan impeller speed on particle uniformity is the most evident, HPGR working pressure and roll gap are second and HPGR roller speed is the last. Average particle size has a more obvious effect on the grade of flotation concentrate while uniformity coefficient has a more obvious effect on the flotation recovery. Considering the two aspects of grade and recovery, the optimal uniformity coefficient for flotation is 1.1-1.2 and the optimal average particle size for flotation is 50-55 μm. The operating factors which promote the shielding effect and compact effect in the HPGR finished grinding system should be strengthened based on the uniformity of particles.

Comparing two IBM implementations for the simulation of uniform packed beds

Nowadays,the design of fixed packed bed reactors still relies on empirical correlations,which,especially for small tube to particle diameter ratios,are mostly too inaccurate because of the presence of wall effects.Therefore,the simulation of fixed packed bed reactors plays an important role to predict and control the flow and process parameters in such,nowadays and in the future.Because of its straightforward applicability to non-uniform packings with particles of arbitrary shapes,the immersed boundary method(IBM)has advantages over other numerical methods and is used more and more frequently.This paper compares two approaches of IBMs for the simulation of fixed bed reactors with spherical shaped particles.The classic,smooth approach is compared to the straightforward to implement blocked-off method for velocity fields above the fixed bed for particle Reynolds numbers of 300 and 500.Results from experimental inline PIV-measurements of the reactor to be simulated serve as a basis for comparison.Very good agreement with the experiment is found for both simulation methodologies with higher resolutions,considering the more stable flow at a particle Reynolds number of 300.Differences in the different IBM approaches occurred for the more unsteady flow at a particle Reynolds number of 500.Compared to the blocked-off method,the smooth IBM reflects the formation of additional jets and recirculation zones better right above the bed,though increasing the fluid mesh resolution improves the accuracy of the blocked-off method.Overall,a more diffusive behaviour is found for the blocked-off simulations due to the stairstep representation,which is avoided by using interpolation stencils as in the smooth IBM.With higher mesh refinement in the blocked-off IBM this effect can be reduced,but this also increases the computational effort.

Experimental and numerical investigation to elucidate the fluid flow through packed beds with structured particle packings

The present paper presents an experimental and numerical investigation of the dispersion of the gaseous jet flow and co-flow for the simple unit cell(SUC)and body-centred cubic(BCC)configuration of particles in packed beds.The experimental setup is built in such a way that suitable and simplified boundary conditions are imposed for the corresponding numerical framework,so the simulations can be done under very similar conditions as the experiments.Accordingly,a porous plate is used for the co-flow to achieve the uniform velocity and the fully developed flow is ensured for the jet flow.The SUC and BCC particle beds consist of 3D-printed spheres,and the non-isotropy near the walls is mostly eliminated by placing half-spheres at the channel walls.The flow velocities are analysed directly at the exit of the particle bed for both beds over 36 pores for the SUC configuration and 60 pores for the BCC configuration,for particle Reynolds numbers of 200,300,and 400.Stereo particle image velocimetry is experimentally arranged in such a way that the velocities over the entire region at the exit of the packed bed are obtained instantaneously.The numerical method consists of a state-of-the-art immersed boundary method with adaptive mesh refinement.The paper presents the pore jet structure and velocity field exiting from each pore for the SUC and BCC packed particle beds.The numerical and experimental studies show a good agreement for the SUC configuration for all flow velocities.For the BCC configuration,some differences can be observed in the pore jet flow structure between the simulations and the experiments,but the general flow velocity distribution shows a good overall agreement.The axial velocity is generally higher for the pores located near the centre of the packed bed than for the pores near the wall.In addition,the axial velocities are observed to increase near the peripheral pores of the packed bed.This behaviour is predominant for the BCC configuration as compared to the SUC configuration.The velocities near the peripheral pores can become even higher than those at the central pores for the BCC configuration.It is shown that both the experiments as well as the simulations can be used to study the complex fluid structures inside a packed bed reactor.

Orderly decorated nanostructural photoelectrodes with uniform spherical TiO2 particles for dye-sensitized solar cells

This study presents a novel nanostructural electrode made of 20-nm-diameter nanoparticles, which orderly decorated with 2-μm TiO2 particles, deposited by a new gel process. The decorated electrode （DE） is better than the non-decorated electrode （NE） in both light scattering and light harvesting, as confirmed by diffuse reflectance spectroscopy. X-ray diffraction reveals that both electrodes have a mixture of anatase and rutile phases. The dye-sensitized solar cell based on the decorated electrode shows the highest power conversion efficiency of 7.80% as a result of less recombination demonstrated by electrochemical impedance spectroscopy. From internal power conversion efficiency measurement, the external quantum efficiency of DE cell at 530 nm is 89%, which is higher than that of NE cell （77%）.

Ground-Based Cloud Using Exponential Entropy/Exponential Gray Entropy and UPSO

Objective and accurate classification model or method of cloud image is a prerequisite for accurate weather monitoring and forecast.Thus safety of aircraft taking off and landing and air flight can be guaranteed.Thresholding is a kind of simple and effective method of cloud classification.It can realize automated ground-based cloud detection and cloudage observation.The existing segmentation methods based on fixed threshold and single threshold cannot achieve good segmentation effect.Thus it is difficult to obtain the accurate result of cloud detection and cloudage observation.In view of the above-mentioned problems,multi-thresholding methods of ground-based cloud based on exponential entropy/exponential gray entropy and uniform searching particle swarm optimization(UPSO)are proposed.Exponential entropy and exponential gray entropy make up for the defects of undefined value and zero value in Shannon entropy.In addition,exponential gray entropy reflects the relative uniformity of gray levels within the cloud cluster and background cluster.Cloud regions and background regions of different gray level ranges can be distinguished more precisely using the multi-thresholding strategy.In order to reduce computational complexity of original exhaustive algorithm for multi-threshold selection,the UPSO algorithm is adopted.It can find the optimal thresholds quickly and accurately.As a result,the real-time processing of segmentation of groundbased cloud image can be realized.The experimental results show that,in comparison with the existing groundbased cloud image segmentation methods and multi-thresholding method based on maximum Shannon entropy,the proposed methods can extract the boundary shape,textures and details feature of cloud more clearly.Therefore,the accuracies of cloudage detection and morphology classification for ground-based cloud are both improved.

Design and performances of electromagnetic particle detector for LHAASO-KM2A

In the Large High Altitude Air Shower Observatory（LHAASO） project,the one kilometer square extensive air shower array（KM2A） is the the largest detector array in terms of effect ive area.It consists of 5635electromagnetic particle detectors（EDs） and 122 1 union detectors（MDs）.Each ED is composed of 16 scintillator tiles readout by wavelength-shifting fibers that are bundled and attached by a 25 mm PMT.The design of the unit and its performances,such as photoelectron yield,time resolution and uniformity,are discussed in detail.An assembling scheme for the whole ED is established to guarantee the uniformity throughout all 16 tiles in a single ED and all EDs in mass production.