Progress in Research on Structural Ceramic Materials Toughened by Graphene

Graphene has excellent mechanical properties and unique physical/chemical properties,which make it have a good strengthening and toughening effect on structural ceramic materials.In recent years,it has received widespread attention and research.This article reviews the mixing and sintering processes in the preparation of graphene/ceramic com-posites,as well as the toughening mechanism of graphene on ceramic materials.It also looks forward to how to further enhance the toughening effect of graphene.

Research Progress of High Entropy Ceramic Materials

High-entropy materials(HEMs)have better mechanical,thermal,and electrical properties than traditional materials due to their special"high entropy effect".They can also adjust the performance of high entropy ceramics by adjusting the proportion of raw materials,and have broad application prospects in many fields.This article provides a review of the high entropy effect,preparation methods,and main applications of high entropy ceramic materials,especially exploring relevant research on high entropy perovskite ceramics.It is expected to provide reference for the promotion of scientific research and the development of further large-scale applications of high-entropy ceramic materials.

IMPROVING MATERIAL REMOVAL RATE OF BRITTLE CERAMICS THROUGH HONING INCIDENTAL TENSILE STRESSES

The stress intensity factors and stress conditions of machining cracks are analyzed by fracture mechanics on the basis of honing characteristics and of brittle ceramic mechanical behavior.Because the honing incidental tensile stresses effectively decrease the critical grinding stresses and increase the stress intensity factors of machining cracks,the honing process can be carried out easily.The results show that honing can be an efficient machining method for brittle materials.

DESIGN AND PROPERTIES OF A FUNCTIONALLY GRADIENT CERAMIC TOOL MATERIAL

Based on the analyses of the severity of cutting process as well as the failure mechanisms of ceramic tools, a model for designing functionally gradient ceramic tool materials with symmetrical distribution is presented, by which a Al 2O 3/(W,Ti)C ceramic tool material FG 2 was developed. Multi objective optimization method was employed in designing the compositional distribution of this ceramic tool material. The results of both continuous and intermittent cutting tests are indicative of the much better cutting behavior of the functionally gradient ceramic tool FG 2 than that of the common ceramic tool SG 4.

Thermodynamic analysis and formula optimization of steel slag-based ceramic materials by FACTsage software

Using steel slag as a main raw material of ceramics is considered as a high value-added way. However, the relationship among the initial composition, ceramic microstructure, and macroscopic properties requires further study. In this paper, a series of ceramics with different slag ratios （0-70wt%） were designed, and the software FACTsage was introduced to simulate the formation of crystalline phases. The simulation results indicate that mullite is generated but drastically reduced at the slag ratios of 0-25wt%, and anorthite is the dominant crystalline phase in the slag content of 25wt%-45wt%. When the slag ratio is above 45wt%, pyroxene is generated more than anorthite. This is because increasing magnesium can promote the formation of pyroxene. Then, the formula with a slag content of 40wt% was selected and optimized. X-ray diffraction results were good consistent with the simulation results. Finally, the water absorption and bending strength of optimized samples were measured.

Influence of Composite Phosphate Inorganic Antibacterial Materials Containing Rare Earth on Activated Water Property of Ceramics

Antibacterial ceramic was prepared by doping enamel slurry with composite phosphate inorganic antibacterial materials containing rare earth (inorganic antibacterial additives), and then the mechanisms for activating water and improving seed germinative property were tested by nuclear magnetic resonance (NMR) and the method of testing oxygen dissolved in activated water. Results show that the half peak width of (()^(17)O-NMR) for tap water activated by the antibacterial ceramic drops from 115.36 to 99.15 Hz, and oxygen concentrations of activated water increase by 20%, germinate rate of horsebean and earthnut seeds increases by 12.5% and 7.5%, respectively. Therefore antibacterial ceramic doped enamel slurry with inorganic antibacterial additives containing rare earth can reduce the volume of clusters of water molecules, improve activation of tap water, and promote plant seeds germinate.

Synthesis of steel slag ceramics: chemical composition and crystalline phases of raw materials

Two types of porcelain tiles with steel slag as the main raw material （steel slag ceramics） were synthesized based on the CaO-A1203-SiO2 and CaO--MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, a-quartz, magnetite, and pyroxene crystals （augite and diopside） in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction （XRD） and electron probe X-ray microanalysis （EPMA） results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

Development and application of ferrite materials for low temperature co-fired ceramic technology

Development and application of ferrite materials for low temperature co-fired ceramic （LTCC） technology are dis- cussed, specifically addressing several typical ferrite materials such as M-type barium ferrite, NiCuZn ferrite, YIG ferrite, and lithium ferrite. In order to permit co-firing with a silver internal electrode in LTCC process, the sintering temperature of ferrite materials should be less than 950 ℃. These ferrite materials are research focuses and are applied in many ways in electronics.

Synergistically Toughening Effect of SiC Whiskers and Nanoparticles in Al_2O_3-based Composite Ceramic Cutting Tool Material

In recent decades, many additives with different characteristics have been applied to strengthen and toughen Al2O3-based ceramic cutting tool materials. Among them, SiC whiskers and SiC nanoparticles showed excellent performance in improving the material properties. While no attempts have been made to add SiC whiskers and SiC nanoparticles together into the ceramic matrix and the synergistically toughening effects of them have not been studied. An Al2O3-SiCw-SiC np advanced ceramic cutting tool material is fabricated by adding both one-dimensional SiC whiskers and zero-dimensional SiC nanoparticles into the Al2O3 matrix with an effective dispersing and mixing process. The composites with 25 vol% SiC whiskers and 25 vol% SiC nanoparticles alone are also investegated for comparison purposes. Results show that the Al2O3-SiCw-SiCnp composite with both 20 vo1% SiC whiskers and 5 vol% SiC nanoparticles additives have much improved mechanical properties. The flexural strength of Al2O3-SiCw-SiCnp is 730＋ 95 MPa and fracture toughness is 5.6 ± 0.6 MPa.m1/2. The toughening and strengthening mechanisms of SiC whiskers and nanoparticles are studied when they are added either individually or in combination. It is indicated that when SiC whiskers and nanoparticles are added together, the grains are further refined and homogenized, so that the microstructure and fracture mode ratio is modified. The SiC nanoparticles are found helpful to enhance the toughening effects of the SiC whiskers. The proposed research helps to enrich the types of ceramic cutting tool and is benefit to expand the application range of ceramic cutting tool.

CERAMICS AS CANDIDATE STRUCTURAL MATERIALS FOR CRYOGENIC APPLICATIONS

The use of zirconia-based ceramic materials as smpport materidls for superconducting magnets and in cryopenic engineeriny generally has been considered. The relationship between compsition and mechanical properties at cryogenic temperature has also been investigated.

Molten Salts/Ceramic-Foam Matrix Composites by Melt Infiltration Method as Energy Storage Material

A new type of high temperature energy storage material was obtained through the melt infiltration method, using compounding SiC ceramic foam as matrix and Na2SO4 as phase change material. The resulting composite material was measured by XRD, SEM, TG-DSC methods. The experimental results indicate that the composite is composed of silicon carbide, sodium sulfate and square quartz, and no chemical reactions occurs between Na2SO4 and SiC matrix. Na2SO4 has a good bonding with the SiC ceramic foam matrix. As the composite material is characterized by high thermal energy storage density and high thermal conductivity, it is suit for energy storage under high temperature.

High Speed Lapping of SiC Ceramic Material with Solid (Fixed) Abrasives

An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is theoretically analyzed. The results show that the material removal mechanism and the surface roughness are chiefly related to the granularity of abrasives for brittle materials such as SiC ceramic. It is easily realized to machine SiC ceramic in the ductile mode using W3.5 grit and a high efficiency, low cost and smooth surface with a surface roughness of R_a 2.4?nm can be achieved.

Preparation and characterization of ceramic materials with low thermal conductivity and high strength using high-calcium fly ash

High calcium-fly ash(HCFA)collected from the Mae Moh electricity generating plant in Thailand was utilized as a raw material for ceramic production.The main compositions of HCFA characterized by X-ray fluorescence mainly consisted of 28.55wt%SiO_(2),16.06wt%Al_(2)O_(3),23.40wt%CaO,and 17.03wt%Fe_(2)O_(3).Due to high proportion of calcareous and ferruginous contents,HCFA was used for replacing the potash feldspar in amounts of 10wt%-40wt%.The influence of substituting high-calcium fly ash(0-40wt%)and sintering temperatures(1000-1200℃)on physical,mechanical,and thermal properties of ceramic-based materials was investigated.The results showed that the in-corporation of HCFA in appropriate amounts could enhance the densification and the strength as well as reduce the thermal conductivity of ceramic samples.High proportion of calcareous and ferruginous constituents in fly ash promoted the vitrification behavior of ceramic samples.As a result,the densification was enhanced by liquid phase formation at optimum fly ash content and sintering temperature.In addition,these components also facilitated a more abundant mullite formation and consequently improved flexural strength of the ceramic samples.The op-timum ceramic properties were achieved with adding fly ash content between 10wt%-30wt%sintered at 1150-1200℃.At 1200℃,the max-imum flexural strength of ceramic-FA samples with adding fly ash 10wt%-30wt%(PSW-FA(10)-(30))was obtained in the range of 92.25-94.71 MPa when the water absorption reached almost zero(0.03%).In terms of thermal insulation materials,the increase in fly ash addi-tion had a positively effect on the thermal conductivity,due to the higher levels of porosity created by gas evolving from the inorganic decom-position reactions inside the ceramic-FA samples.The addition of 20wt%-40wt%high-calcium fly ash in ceramic samples sintered at 1150℃reduced the thermal conductivity to 14.78%-49.25%,while maintaining acceptable flexural strength values(~45.67-87.62 MPa).Based on these promising mechanical and thermal characteristics,it is feasible to utilize this high-calcium fly ash as an alternative raw material in clay compositions for manufacturing of ceramic tiles.

Strengthening and Toughening Effect of Yttrium on Al_(2)O_(3)/TiCN Ceramic Tool Material

The strengthening and toughening effect of yttrium on an advanced Al2O3/TiCN ceramic tool material was studied by means of SEM 9 TEM and energy spectrum analysis. Results showed that yttrium can react with the impurity elements such as W, Fe, Cr, etc. Thus, the interfaces between ceramic phases are purified and the interfacial binding strength is increased. As a result, the mechanical properties of the AL2O3/TiCN ceramic tool material reinforced with yttrium are improved significantly. In addition, the effect of yttrium on particle strengthening of the solid solution TiCN may partly contribute to the improvement of the mechanical properties.

Effects of Rare Earth Elements on Wear Resistance of Ceramic Tool Materials

Through the addition of Y, Sm and Ce in Al2O3/(W, Ti)C ceramic matrix, it was found that the amount and kind of the added rare earth elements have some different influences on the mechanical properties and wear resistance of the composite. Under the present experimental conditions, the flank wear curves of the selected ceramic tool materials when machining the hardened tool steel obeyed the wear law well. But wear resistance of different ceramic materials varied with each other. Wear resistance of rare earth ceramic tool materials was higher than that of the corresponding materials without rare earth. Wear modes of the developed Al2O3/(W, Ti)C series rare earth ceramic tool materials were mainly flank wear and accompanied with slight crater wear.

Potentiality of Clay Raw Materials from Northern Morocco in Ceramic Industry: Tetouan and Meknes Areas

This study aims at evaluating the potential suitability of Tetouan and Meknes (central Morocco) clay material as raw materials in various ceramic applications by investigating their textural, chemical, thermal and firing characteristics. Textural properties were identified by specific surface area, cation exchange capacity (CEC) and bulk density (ρs). Chemical and thermal properties were assessed using XRF and TG/DTA techniques, respectively. Firing characteristics at temperatures from 800℃ to 1100℃ were determined by linear firing shrinkage, loss on weight and water absorption capacity. The Meknes clays are characterised by medium cation exchange capacity (CEC) and specific surface area (SSA) values due to their moderate smectite content. The Tetouan clays have medium to low CEC and medium SSA values. The main oxides in the clayey samples are SiO2 (35 - 54.3 wt%), Al2O3 (20.6 - 43.9 wt%), and Fe2O3 (9.7 - 22.4 wt%). The amount of CaO in Meknes clays ranges from 8 to 12 wt%, whereas CaO is only present in some Tetouan clay (TE4, TE7, TN4 and TN5). A significant densification of ceramic behaviour could be noticed for most of Tetouan clays at firing temperatures above 1000℃. Meknes clays show earlier densification from 800℃. The chemical, textural and ceramic properties of Tetouan and Meknes clays indicate their suitability as raw materials for the production of structural ceramics. The high amount of Fe2O3 in all clays makes them inappropriate in fine ceramics.

High Efficiency Axial Deep Creep-Feed Grinding Machining Technology of Engineering Ceramics Materials

Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials, which is an original method to process the cylindrical ceramics materials or hole along its axis. The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process, and realized high efficiency, low-cost process of engineering ceramics materials. Compared with high speed-deep grinding machining, this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost. In addition, removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed, and the processed part is seldom destroyed, only by adjusting the axial force to control the length of transverse cracks.

Analysis of Material Removal in Alumina Ceramic Honing

The removal mechanism is of importance to the grinding of hard and brittle ceramic materials. It is more suitable to analyze the material removal during ceramics honing processes by means of indention fracture approach. There are two honing characteristics different from grinding, the honing incidental tensile stresses and the crosshatch pattern. The stresses may influence material removal of brittle ceramics with lower tensile strength. In addition, the criss-cross cutting pattern on a bore known as crosshatch may also have its effect on the material removal of ceramics. The material removal of alumina is analyzed on the basis of honing characteristics, honing incidental tensile stresses and crosshatch pattern. By means of indentation fracture mechanics of brittle solids, the theoretical analysis of stress intensity factor and the crack response prove that honing incidental tensile stresses can increase the stress intensity factor of honing cracks and decrease the grinding stresses. So, the fracture criterion for crack propagation can be met easily. Therfore, it is possible to machine ceramic materials with small grinding forces in honing processes. The alumina honing experiments show that material at crosshatch intersecting point is removed by way of chipping which is similar to the edge-crumbled of ceramics. For brittle ceramics with lower tensile strength, such as Al 2O 3, SiO 2, the influences of the honing incidental tensile stresses and the crosshatch pattern on material removal are bigger than that of ceramics with relative higher toughness, such as ZrO 2 and Si 3N 4. Hence, the honing of Al 2O 3, SiO 2, is superior in cutting ability to the grinding. The large stock removal of brittle ceramic materials can be obtained through higher honing pressures. The increase in honing pressures can increase intensity factor of honing cracks, decrease the grinding stresses, and remarkably improve material removal rate. The researches show that honing is an efficient bore machining operation for brittle ceramics.

Preparation and Effect of Rare Earth Composite Ceramic Materials on Reducing Exhaust Emissions

Rare earth composite ceramic materials (RE/CM) were prepared by the method of firing the mixtures of the rare earth elements, polar crystal mineral materials and clays. The effects of processing method on the reducing exhaust emissions were studied. The results show that after dealt with the ceramic balls, the surface tension of gasoline, and the CO concentration among exhaust emissions during combustion, decrease by 2.7% and 11.5%, respectively; however the temperature of the inner flue increases by 4.8%.

STUDY ON THE STRUCTURE AND PROPERTIES OF SEMICONDUCTOR CERAMIC COOLING MATERIALS

In this paper, thermoelectric polycrystal ceramic materials were prepared by a new ceramic technology. The p-type 72% Sb2Te3+ 25%Bi2Te3 + 3%Sb2Se3 doped with Te and 90%Bi2Te3 + 5%Sb2Te3 + 5%Sb2Se3 doped with SbI3 or AgI samples were studied. The new ceramic cooling materials have an inhomo-geneous structure, higher mechanical strength and the thermoelectric properties. With the help of phase diagrams, Differantial Thermal Analysis, X-Ray diffractograms, the observation of high temperature microscope and the relation between technology conditions and thermoelectric properties were obtained in optimum technology conditions. Measurements of properties show that the sintering temperature and time have an effect on the thermoelectric properties of the samples. Scan electronic microscope shows that the polycrystal ceramic materical has an obvious layered structure. Electrical probe microscope analysis indicates that the mol contents of Bi, Te,Sb and Se which compose samples are re- spectively comsistent with original compositions. The distribution of these elements in the samples is well uniform. Doping materials has been studied including doping variety and doping concentration. The figure of merit of n-type doped SbI3 is 2.9 × 10-3 1/k. The figure of merit of p-type doped Te is 3. 1 ×10-3 1/ K.