High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and eco...High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.展开更多
A numerical model on stress assessment of a defective elliptic gathering tubeused in the heat recovery boiler of a pyrolyzer is built up. The effect of local defects on thecarrying capacity of the tube is analyzed by ...A numerical model on stress assessment of a defective elliptic gathering tubeused in the heat recovery boiler of a pyrolyzer is built up. The effect of local defects on thecarrying capacity of the tube is analyzed by using the MSC/NASTRAN finite element code, and thecritical size of defects is obtained. Then, two numerical models of damaged tube with local andintegral reinforcements, respectively, are also calculated. Stress classification and assessmentsare provided by applying the ASME and JB4732-1995 standard. Some guidance and suggestions about thetube reinforcements and the prediction of the remaining life of the structure for engineeringpractice are discussed.展开更多
This article introduces the present status anddevelopment of 600 MW class boilers in China. The statisticaldata indicate that most 600 MW generating units experiencedrelatively length" growing up" period. In...This article introduces the present status anddevelopment of 600 MW class boilers in China. The statisticaldata indicate that most 600 MW generating units experiencedrelatively length" growing up" period. In this period, unitscould not operate stably , their unplanned outage times weremany and durations long, and availabilities low. On the basis oftesting and research and the summing-up of practice, it wasindicated slagging in the furnace, deviation of tine gas energy atthe exit of furnace, and overheating bursting of superheater andreheater etc, endangering the safety and economics ofoperation,main problems could be completely alleviated oravoided through design and type selection of boiler furnace andburners, coal characteristics and coal handling management,and optimization management of operation conditions etc.展开更多
文摘High-temperature heating surface such as superheater and reheater of large-sized utility boiler all experiences a relatively severe working conditions. The failure of boiler tubes will directly impact the safe and economic operation of boiler. An on-line life monitoring model of high-temperature heating surface was set up according to the well-known L-M formula of the creep damages. The tube wall metal temperature and working stress was measured by on-line monitoring, and with this model, the real-time calculation of the life expenditure of the heating surface tube bundles were realized. Based on the technique the on-line life monitoring and management system of high-temperature heating surface was developed for a 300 MW utility boiler. An effective device was thus suggested for the implementation of the safe operation and the condition-based maintenance of utility boilers.
基金Foundation of Yangzi Petro-chemical Ltd. and Chinese Academy of Science (No. KJ95-1-201).
文摘A numerical model on stress assessment of a defective elliptic gathering tubeused in the heat recovery boiler of a pyrolyzer is built up. The effect of local defects on thecarrying capacity of the tube is analyzed by using the MSC/NASTRAN finite element code, and thecritical size of defects is obtained. Then, two numerical models of damaged tube with local andintegral reinforcements, respectively, are also calculated. Stress classification and assessmentsare provided by applying the ASME and JB4732-1995 standard. Some guidance and suggestions about thetube reinforcements and the prediction of the remaining life of the structure for engineeringpractice are discussed.
文摘This article introduces the present status anddevelopment of 600 MW class boilers in China. The statisticaldata indicate that most 600 MW generating units experiencedrelatively length" growing up" period. In this period, unitscould not operate stably , their unplanned outage times weremany and durations long, and availabilities low. On the basis oftesting and research and the summing-up of practice, it wasindicated slagging in the furnace, deviation of tine gas energy atthe exit of furnace, and overheating bursting of superheater andreheater etc, endangering the safety and economics ofoperation,main problems could be completely alleviated oravoided through design and type selection of boiler furnace andburners, coal characteristics and coal handling management,and optimization management of operation conditions etc.
