Some parts with capillary to plate joint have important application in aerocrafi. Vacuum electron beam brazing （VEBB） technology is used to realize this jointing with capillaries. Firstly 3D finite element analysis ...Some parts with capillary to plate joint have important application in aerocrafi. Vacuum electron beam brazing （VEBB） technology is used to realize this jointing with capillaries. Firstly 3D finite element analysis model is built in this paper according to this special structure. And then ANSYS finite element analysis software is used to analyze brazing temperature field at different brazing parameters. The calculation results show that the temperature field of simulation has good agreement with that measured by experiment, which proves dependence of the model built in this paper. And also reference parameters could be provided for real brazing process through calculation in this model. Brazed joint of capiUary to plate with good performance is achieved using VEBB technology. The achievement of the study will be applied in aerocrafi in the future.展开更多
采用真空电弧重熔过程模型软件(BMPS-VAR)通过数值模拟研究了∅760 mm TC11钛合金铸锭真空自耗熔炼过程中不同阶段的熔池形状、温度场及元素成分分布,并采用与熔炼模拟相同的工艺进行试验验证。结果表明,实测铸锭缩孔深度为112 mm,与模...采用真空电弧重熔过程模型软件(BMPS-VAR)通过数值模拟研究了∅760 mm TC11钛合金铸锭真空自耗熔炼过程中不同阶段的熔池形状、温度场及元素成分分布,并采用与熔炼模拟相同的工艺进行试验验证。结果表明,实测铸锭缩孔深度为112 mm,与模拟结果基本一致。VAR过程的数值模拟为建立TC11钛合金真空自耗熔炼模型及解决冶炼实际问题提供了有效的结果预测和技术支撑。展开更多
To improve the limiting current interruption capability and minimizing vacuum interrupter with axial magnetic field （AMF） electrodes, it is significant to investigate the vacuum arc behaviours between the contacts. ...To improve the limiting current interruption capability and minimizing vacuum interrupter with axial magnetic field （AMF） electrodes, it is significant to investigate the vacuum arc behaviours between the contacts. AMF distributions of the slot type electrodes were studied by both numerical analysis and experiments. Furthermore, the behaviours of vacuum arcs for different parameters of the slot type AMF electrodes were investigated by using high-speed CCD camera. The influences of gap distance, contact diameter and phase shift time between AMF and arc current on the vacuum arc were investigated. The results provide a reference for research and development of vacuum interrupters with slot type or other types of AMF electrode.展开更多
The free shrinkage of ceramic or metal is restricted due to solidification of the solder. Hence the shrinkage stress arises and the jointing strength is reduced during the brazing of high-voltage vacuum interrupters ...The free shrinkage of ceramic or metal is restricted due to solidification of the solder. Hence the shrinkage stress arises and the jointing strength is reduced during the brazing of high-voltage vacuum interrupters （HVVIs）. The solder bound contour was gained by solved energy bound equation. The finite element model of weld beads was established with Surface Evolver software. Then the stress in two different cooling techniques （ natural cooling and force cooling） was calculated with ANSYS. Comparing the stress, a better cooling technique was selected for HVVIs. Its cooling time is shortened by 3 hours while the jointing stress doesn＇ t increase and the tensile strength of ceramic to metal seal is not decreased. The stress-rupture tests have validated the calculated results. More important, a method is found, by which the brazing technique could be improved in advance instead of blind experiments.展开更多
文摘Some parts with capillary to plate joint have important application in aerocrafi. Vacuum electron beam brazing （VEBB） technology is used to realize this jointing with capillaries. Firstly 3D finite element analysis model is built in this paper according to this special structure. And then ANSYS finite element analysis software is used to analyze brazing temperature field at different brazing parameters. The calculation results show that the temperature field of simulation has good agreement with that measured by experiment, which proves dependence of the model built in this paper. And also reference parameters could be provided for real brazing process through calculation in this model. Brazed joint of capiUary to plate with good performance is achieved using VEBB technology. The achievement of the study will be applied in aerocrafi in the future.
基金Project(22A0117)supported by Hunan Provincial Department of Education,ChinaProject(AWJ-20-M02)supported by State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology,China。
文摘采用真空电弧重熔过程模型软件(BMPS-VAR)通过数值模拟研究了∅760 mm TC11钛合金铸锭真空自耗熔炼过程中不同阶段的熔池形状、温度场及元素成分分布,并采用与熔炼模拟相同的工艺进行试验验证。结果表明,实测铸锭缩孔深度为112 mm,与模拟结果基本一致。VAR过程的数值模拟为建立TC11钛合金真空自耗熔炼模型及解决冶炼实际问题提供了有效的结果预测和技术支撑。
文摘To improve the limiting current interruption capability and minimizing vacuum interrupter with axial magnetic field （AMF） electrodes, it is significant to investigate the vacuum arc behaviours between the contacts. AMF distributions of the slot type electrodes were studied by both numerical analysis and experiments. Furthermore, the behaviours of vacuum arcs for different parameters of the slot type AMF electrodes were investigated by using high-speed CCD camera. The influences of gap distance, contact diameter and phase shift time between AMF and arc current on the vacuum arc were investigated. The results provide a reference for research and development of vacuum interrupters with slot type or other types of AMF electrode.
基金Sponsored by the National Natural Science Foundation of China(50377003).
文摘The free shrinkage of ceramic or metal is restricted due to solidification of the solder. Hence the shrinkage stress arises and the jointing strength is reduced during the brazing of high-voltage vacuum interrupters （HVVIs）. The solder bound contour was gained by solved energy bound equation. The finite element model of weld beads was established with Surface Evolver software. Then the stress in two different cooling techniques （ natural cooling and force cooling） was calculated with ANSYS. Comparing the stress, a better cooling technique was selected for HVVIs. Its cooling time is shortened by 3 hours while the jointing stress doesn＇ t increase and the tensile strength of ceramic to metal seal is not decreased. The stress-rupture tests have validated the calculated results. More important, a method is found, by which the brazing technique could be improved in advance instead of blind experiments.
