Vanadium extraction from stone-coal was investigated by oxygen pressure acid leaching and solvent extraction.The mineralogy of the stone-coal from Tongren City of Guizhou Province,China,was investigated by various det...Vanadium extraction from stone-coal was investigated by oxygen pressure acid leaching and solvent extraction.The mineralogy of the stone-coal from Tongren City of Guizhou Province,China,was investigated by various determination methods. The effects of leaching time,leaching temperature,leaching agent concentration,leaching L/S ratio,granularity of material,additive consumption were investigated based on the mineralogy.The results show that under the conditions of leaching time of 3-4 h, temperature of 150℃,sulfuric acid consumption of 25%?30%,ratio of liquid to solid of 1.2:1,the granularity less than 0.074 mm, additive consumption of 3%-5%,and oxygen pressure of 1.2 MPa,and the vanadium leaching rate can be more than 92%by the method of two-step pressurized acid leaching.The powdery V2O5 product with 99.52%in V2O5 content is obtained by the flowsheet of acid recovery,removing iron by reduction process,solvent extraction,precipitating vanadium with ammonium water,and pyrolysis from the stone-coal oxygen pressure acid-leaching solution.The total recovery efficiency of vanadium is above 85%,which is more than 20%higher than that obtained in the conventional process.Furthermore,the new process does not cause air pollution since no HCl or Cl2 is released by calcination of the raw material.展开更多
The low-grade vanadium-containing stone coal used in this experiment was collected from Wuxi Country, Chongqing City, China. The experiment focused on the vanadium recovery from roasted residue through optimizing the ...The low-grade vanadium-containing stone coal used in this experiment was collected from Wuxi Country, Chongqing City, China. The experiment focused on the vanadium recovery from roasted residue through optimizing the process conditions of an effective and environmentally-friendly technology, named calcified roasting-sulfuric acid leaching technology. By single-factor experiments and orthogonal experiments, the effects of roasting temperature, roasting time, sulfuric acid concentration and leaching time on the leaching ratio of vanadium were analyzed. The results showed that the leaching ratio of vanadium reached 85.5% under the proper technological conditions of roasting temperature=950℃, roasting time=4 h, 40% concentration of sulfuric acid and leaching time=6 h.展开更多
Effects of cooling rates on the morphology, sizes and species of primary vanadium-containing phases in Al-10V master alloys were investigated. The results show that the primary vanadium-containing phases with differen...Effects of cooling rates on the morphology, sizes and species of primary vanadium-containing phases in Al-10V master alloys were investigated. The results show that the primary vanadium-containing phases with different morphologies and compositions present in Al-10V master alloys at different cooling rates with the pouring temperature of 1,170 °C. When the Al-10V master alloy is solidified in the refractory mold at a cooling rate of 2 °C·s-1, the vanadium-containing phases are mainly plate-like Al10V phases, with the average size of 100.0 μm in the center and 93.2 μm at the edge of the ingot. When the master alloy is solidified in the graphite mold at a cooling rate of 24.3 °C·s-1, the primary vanadium-containing phases are dendritic Al3V phases, with the average length of 297.0 μm for the first dendrite in the center and 275.0 μm at the edge of the ingot. The secondary dendrite arm spacing (SDAS) is 9.5 μm in the center and 9.3 μm at the edge of the ingot, respectively. When the solidification is carried out in the copper mould at a cooling rate of 45.7 °C·s-1, the primary vanadium-containing phases are also Al3V phases but with smaller size, compared with that prepared at the cooling rate of 24.3 °C·s-1. As a result, the average length is 190.0 μm for the first dendrite in the center and 150.0 μm at the edge of the ingot. The SDAS is 9.8 μm in the center and 4.4 μm at the edge of the ingot, respectively.展开更多
The sintering of chromium-containing vanadium-titanium magnetite using different coke contents was studied through the sintering pot tests, X-ray diffraction analysis and mineralogical phase analysis. Results showed t...The sintering of chromium-containing vanadium-titanium magnetite using different coke contents was studied through the sintering pot tests, X-ray diffraction analysis and mineralogical phase analysis. Results showed that, as the coke content increased from 3.2% to 4.4%, the liquid phase and combustion zone thickness increased while the vertical sintering rate and ratio of sintered product decreased. In addition, the combustion ratio of exhaust gas also increased with increasing the coke content, indicating that combustion zone temperature also increased, and the excessive the coke content in the sintering process of vanadiumtitanium magnetite is harmful. As the coke content increased, the magnetite, silicates, and perovskite contents of the sintered ore increased while the contents of hematite and calcium ferrite of sintered ore decreased; drum strength decreased, and reduction degradation properties increased while reduction ability decreased. We found that the appropriate coke content for the sintering process is 3.6 wt%.展开更多
Direct hydroxylation of benzene catalyzed by vanadium-con- taining heteropoly compounds with Keggin or Dawson structure has been investigated.The effects of several factors upon the hydroxylation reaction have also be...Direct hydroxylation of benzene catalyzed by vanadium-con- taining heteropoly compounds with Keggin or Dawson structure has been investigated.The effects of several factors upon the hydroxylation reaction have also been examined.It is indicated that the highest yield of phenol reached 76%(based on H_2O_(?))with 99.4～100% selectivity.展开更多
A study on the melting and viscosity properties of the chromium-containing high-titanium melting slag(CaO–SiO2–MgO–Al2O3–TiO2–Cr2O3) with TiO2 contents ranging from 38.63 wt% to 42.63 wt% was conducted. The melti...A study on the melting and viscosity properties of the chromium-containing high-titanium melting slag(CaO–SiO2–MgO–Al2O3–TiO2–Cr2O3) with TiO2 contents ranging from 38.63 wt% to 42.63 wt% was conducted. The melting properties were investigated with a meltingpoint apparatus, and viscosity was measured using the rotating cylinder method. The FactSage 7.1 software and X-ray diffraction, in combination with scanning electron microscopy–energy-dispersive spectroscopy(SEM–EDS), were used to characterize the phase equilibrium and microstructure of chromium-containing high-titanium melting slags. The results indicated that an increase in the TiO2 content led to a decrease in the viscosity of the chromium-containing high-titanium melting slag. In addition, the softening temperature, hemispheric temperature, and flowing temperature decreased with increasing TiO2 content. The amount of crystallized anosovite and sphene phases gradually increased with increasing TiO2 content, whereas the amount of perovskite phase decreased. SEM observations revealed that the distribution of the anosovite phase was dominantly influenced by TiO2.展开更多
A comparative study was made of the reduction kinetics for high temperature smelting of vadium-titanium-containing magnetite,together with Hainan iron ore,using iron bath method.Three peaks were revealed on the reduct...A comparative study was made of the reduction kinetics for high temperature smelting of vadium-titanium-containing magnetite,together with Hainan iron ore,using iron bath method.Three peaks were revealed on the reduction rate curves for the magnetite,while one peak only for Hainan ore.Under the same conditions,the smelting reduction rate of the magnetite was found to be lower than that of Hainan ore.The rate increases evidently with the increase of the bath volume.The expressions of smelting reduction rate were suggested for the reduction with and without iron bath respectively.展开更多
High-manganese containing vanadium waste-water(HMVW)is commonly produced during the vanadium extraction process from vanadium titano-magnetite.HMVW cannot be reused and discharged directly,and is harmful to the enviro...High-manganese containing vanadium waste-water(HMVW)is commonly produced during the vanadium extraction process from vanadium titano-magnetite.HMVW cannot be reused and discharged directly,and is harmful to the environment and affect product quality due to heavy metals in the wastewater.The wastewater is usually treated by lime neutralization,but valuable metals(especially V and Mn)cannot be recovered.In this study,an efficient and environmentally friendly method was developed to recover valuable metals by using a solvent extraction-precipitation process.In the solvent extraction process,98.15%of vanadium was recovered,and the V2Os product,with a purity of 98.60%,was obtained under optimal conditions.For the precipitation process,91.05%of manganese was recovered as MnCO3 which meets the III grade standard of HG/T 2836-2011.Thermodynamic simulation analysis indicated that MnCO3 was selectively precipitated at pH 6.5 while Mg and Ca could hardly be precipitated.The results of X-ray diffraction and scanning electron microscopy demonstrated that the obtained V2Os and MnCO3 displayed a good degree of crystallinity.The treated wastewater can be returned for leaching,and resources(V and Mn)in the wastewater were utilized efficiently in an environmentally friendly way.Therefore,this study provides a novel method for the coextraction of V and Mn from HMVW.展开更多
基金Project(2006AA06Z130)supported by the High-tech Research and Development Program of ChinaProject(50874053)supported by the National Natural Science Foundation of ChinaProject(2007GA010)supported by Science and Technology Bureau of Yunnan Province,China
文摘Vanadium extraction from stone-coal was investigated by oxygen pressure acid leaching and solvent extraction.The mineralogy of the stone-coal from Tongren City of Guizhou Province,China,was investigated by various determination methods. The effects of leaching time,leaching temperature,leaching agent concentration,leaching L/S ratio,granularity of material,additive consumption were investigated based on the mineralogy.The results show that under the conditions of leaching time of 3-4 h, temperature of 150℃,sulfuric acid consumption of 25%?30%,ratio of liquid to solid of 1.2:1,the granularity less than 0.074 mm, additive consumption of 3%-5%,and oxygen pressure of 1.2 MPa,and the vanadium leaching rate can be more than 92%by the method of two-step pressurized acid leaching.The powdery V2O5 product with 99.52%in V2O5 content is obtained by the flowsheet of acid recovery,removing iron by reduction process,solvent extraction,precipitating vanadium with ammonium water,and pyrolysis from the stone-coal oxygen pressure acid-leaching solution.The total recovery efficiency of vanadium is above 85%,which is more than 20%higher than that obtained in the conventional process.Furthermore,the new process does not cause air pollution since no HCl or Cl2 is released by calcination of the raw material.
基金the Scientific Research Foundation of State Key Lab.of Coal Mine Disaster Dynamics and Control(2011AD105827-MS201206)Scientific&Technologic Program for the Bureau of Land Resources and Housing Management of Chongqing
文摘The low-grade vanadium-containing stone coal used in this experiment was collected from Wuxi Country, Chongqing City, China. The experiment focused on the vanadium recovery from roasted residue through optimizing the process conditions of an effective and environmentally-friendly technology, named calcified roasting-sulfuric acid leaching technology. By single-factor experiments and orthogonal experiments, the effects of roasting temperature, roasting time, sulfuric acid concentration and leaching time on the leaching ratio of vanadium were analyzed. The results showed that the leaching ratio of vanadium reached 85.5% under the proper technological conditions of roasting temperature=950℃, roasting time=4 h, 40% concentration of sulfuric acid and leaching time=6 h.
基金financially supported by the Electromagnetic Processing of Materials (EPM) Lab Foundation in Northeastern University in China(No.NEU-EPM-005)the National Natural Science Foundation of China(Nos.51374067 and 51804010)the Training Program Foundation for the Talents by Beijing(No.2015000020124G023)
文摘Effects of cooling rates on the morphology, sizes and species of primary vanadium-containing phases in Al-10V master alloys were investigated. The results show that the primary vanadium-containing phases with different morphologies and compositions present in Al-10V master alloys at different cooling rates with the pouring temperature of 1,170 °C. When the Al-10V master alloy is solidified in the refractory mold at a cooling rate of 2 °C·s-1, the vanadium-containing phases are mainly plate-like Al10V phases, with the average size of 100.0 μm in the center and 93.2 μm at the edge of the ingot. When the master alloy is solidified in the graphite mold at a cooling rate of 24.3 °C·s-1, the primary vanadium-containing phases are dendritic Al3V phases, with the average length of 297.0 μm for the first dendrite in the center and 275.0 μm at the edge of the ingot. The secondary dendrite arm spacing (SDAS) is 9.5 μm in the center and 9.3 μm at the edge of the ingot, respectively. When the solidification is carried out in the copper mould at a cooling rate of 45.7 °C·s-1, the primary vanadium-containing phases are also Al3V phases but with smaller size, compared with that prepared at the cooling rate of 24.3 °C·s-1. As a result, the average length is 190.0 μm for the first dendrite in the center and 150.0 μm at the edge of the ingot. The SDAS is 9.8 μm in the center and 4.4 μm at the edge of the ingot, respectively.
基金Funded by the National Natural Science Foundation of China(Nos.51604065,51674084)the Fundamental Funds for the Program of the Science Foundation of Liaoning Province(No.20170540316)
文摘The sintering of chromium-containing vanadium-titanium magnetite using different coke contents was studied through the sintering pot tests, X-ray diffraction analysis and mineralogical phase analysis. Results showed that, as the coke content increased from 3.2% to 4.4%, the liquid phase and combustion zone thickness increased while the vertical sintering rate and ratio of sintered product decreased. In addition, the combustion ratio of exhaust gas also increased with increasing the coke content, indicating that combustion zone temperature also increased, and the excessive the coke content in the sintering process of vanadiumtitanium magnetite is harmful. As the coke content increased, the magnetite, silicates, and perovskite contents of the sintered ore increased while the contents of hematite and calcium ferrite of sintered ore decreased; drum strength decreased, and reduction degradation properties increased while reduction ability decreased. We found that the appropriate coke content for the sintering process is 3.6 wt%.
文摘Direct hydroxylation of benzene catalyzed by vanadium-con- taining heteropoly compounds with Keggin or Dawson structure has been investigated.The effects of several factors upon the hydroxylation reaction have also been examined.It is indicated that the highest yield of phenol reached 76%(based on H_2O_(?))with 99.4～100% selectivity.
基金financially supported by the National Natural Science Foundation of China(No.51904066)the Fundamental Research Funds for the Central Universities,China(No.N182503032)+1 种基金the Postdoctoral Foundation of Northeastern University,China(No.20190201)the Postdoctoral International Exchange Program,China(Dispatch Project,20190075)
文摘A study on the melting and viscosity properties of the chromium-containing high-titanium melting slag(CaO–SiO2–MgO–Al2O3–TiO2–Cr2O3) with TiO2 contents ranging from 38.63 wt% to 42.63 wt% was conducted. The melting properties were investigated with a meltingpoint apparatus, and viscosity was measured using the rotating cylinder method. The FactSage 7.1 software and X-ray diffraction, in combination with scanning electron microscopy–energy-dispersive spectroscopy(SEM–EDS), were used to characterize the phase equilibrium and microstructure of chromium-containing high-titanium melting slags. The results indicated that an increase in the TiO2 content led to a decrease in the viscosity of the chromium-containing high-titanium melting slag. In addition, the softening temperature, hemispheric temperature, and flowing temperature decreased with increasing TiO2 content. The amount of crystallized anosovite and sphene phases gradually increased with increasing TiO2 content, whereas the amount of perovskite phase decreased. SEM observations revealed that the distribution of the anosovite phase was dominantly influenced by TiO2.
文摘A comparative study was made of the reduction kinetics for high temperature smelting of vadium-titanium-containing magnetite,together with Hainan iron ore,using iron bath method.Three peaks were revealed on the reduction rate curves for the magnetite,while one peak only for Hainan ore.Under the same conditions,the smelting reduction rate of the magnetite was found to be lower than that of Hainan ore.The rate increases evidently with the increase of the bath volume.The expressions of smelting reduction rate were suggested for the reduction with and without iron bath respectively.
基金This study was financially supported by Project of National Natural Science Foundation of China(Grant Nos.51774215,51474162,and 51774216)Project of Hubei Province Science Foundation of China(No.2018CFA068).
文摘High-manganese containing vanadium waste-water(HMVW)is commonly produced during the vanadium extraction process from vanadium titano-magnetite.HMVW cannot be reused and discharged directly,and is harmful to the environment and affect product quality due to heavy metals in the wastewater.The wastewater is usually treated by lime neutralization,but valuable metals(especially V and Mn)cannot be recovered.In this study,an efficient and environmentally friendly method was developed to recover valuable metals by using a solvent extraction-precipitation process.In the solvent extraction process,98.15%of vanadium was recovered,and the V2Os product,with a purity of 98.60%,was obtained under optimal conditions.For the precipitation process,91.05%of manganese was recovered as MnCO3 which meets the III grade standard of HG/T 2836-2011.Thermodynamic simulation analysis indicated that MnCO3 was selectively precipitated at pH 6.5 while Mg and Ca could hardly be precipitated.The results of X-ray diffraction and scanning electron microscopy demonstrated that the obtained V2Os and MnCO3 displayed a good degree of crystallinity.The treated wastewater can be returned for leaching,and resources(V and Mn)in the wastewater were utilized efficiently in an environmentally friendly way.Therefore,this study provides a novel method for the coextraction of V and Mn from HMVW.
