To achieve high efficiency utilization of high-chromium vanadium-titanium magnetite （V-Ti-Cr） fines, an investigation of V Ti42r fines was conducted using a sinter pot. The chemical composition, particle parameters,...To achieve high efficiency utilization of high-chromium vanadium-titanium magnetite （V-Ti-Cr） fines, an investigation of V Ti42r fines was conducted using a sinter pot. The chemical composition, particle parameters, and granulation of V-Ti-Cr mixtures were analyzed, and the effects of sintering parameters on the sintering behaviors were investigated. The results indicated that the optimum quicklime dosage, mixture moisture, wetting time, and granulation time for V-Ti-Cr fines are 5wt%, 7.5wt%, 10 min, and 5-8 min, respectively. Meanwhile, the vertical sintering speed, yield, tumbler strength, and productivity gains were shown to be 21.28 mm/min, 60.50wt% , 58.26wt%, and 1.36 t·m^-2·h^-1, respectively. Furthermore, the consolidation mechanism of V-Ti-Cr fines was clarified, revealing that the consolidation of a V-Ti-Cr sinter requires an approximately 14vo1% calcium ferrite liquid-state, an approximately 15vo1% silicate liq- uid-state, a solid-state reaction, and the recrystallization of magnetite. Compared to an ordinary sinter, calcium ferrite content in a V-Ti-Cr sinter is lower, while the perovskite content is higher, possibly resulting in unsatisfactory sinter outcomes.展开更多
The effect of diboron trioxide(B_2O_3) on the crushing strength and smelting mechanism of high-chromium vanadium–titanium magnetite pellets was investigated in this work. The main characterization methods were X-ray ...The effect of diboron trioxide(B_2O_3) on the crushing strength and smelting mechanism of high-chromium vanadium–titanium magnetite pellets was investigated in this work. The main characterization methods were X-ray fluorescence, inductively coupled plasma–atomic emission spectroscopy, mercury injection porosimetry, X-ray diffraction, metallographic microscopy, and scanning electron microscopy–energy-dispersive X-ray spectroscopy. The results showed that the crushing strength increased greatly with increasing B_2O_3 content and that the increase in crushing strength was strongly correlated with a decrease in porosity, the formation of liquid phases, and the growth and recrystallization consolidation of hematite crystalline grains. The smelting properties were measured under simulated blast furnace conditions; the results showed that the smelting properties within a certain B_2O_3 content range were improved and optimized except in the softening stage. The valuable element B was easily transformed to the slag, and this phenomenon became increasingly evident with increasing B_2O_3 content. The formation of Ti(C,N) was mostly avoided, and the slag and melted iron were separated well during smelting with the addition of B_2O_3. The size increase of the melted iron was consistent with the gradual optimization of the dripping characteristics with increasing B_2O_3 content.展开更多
The sintering of chromium-containing vanadium-titanium magnetite using different coke contents was studied through the sintering pot tests, X-ray diffraction analysis and mineralogical phase analysis. Results showed t...The sintering of chromium-containing vanadium-titanium magnetite using different coke contents was studied through the sintering pot tests, X-ray diffraction analysis and mineralogical phase analysis. Results showed that, as the coke content increased from 3.2% to 4.4%, the liquid phase and combustion zone thickness increased while the vertical sintering rate and ratio of sintered product decreased. In addition, the combustion ratio of exhaust gas also increased with increasing the coke content, indicating that combustion zone temperature also increased, and the excessive the coke content in the sintering process of vanadiumtitanium magnetite is harmful. As the coke content increased, the magnetite, silicates, and perovskite contents of the sintered ore increased while the contents of hematite and calcium ferrite of sintered ore decreased; drum strength decreased, and reduction degradation properties increased while reduction ability decreased. We found that the appropriate coke content for the sintering process is 3.6 wt%.展开更多
A comparative study was made of the reduction kinetics for high temperature smelting of vadium-titanium-containing magnetite,together with Hainan iron ore,using iron bath method.Three peaks were revealed on the reduct...A comparative study was made of the reduction kinetics for high temperature smelting of vadium-titanium-containing magnetite,together with Hainan iron ore,using iron bath method.Three peaks were revealed on the reduction rate curves for the magnetite,while one peak only for Hainan ore.Under the same conditions,the smelting reduction rate of the magnetite was found to be lower than that of Hainan ore.The rate increases evidently with the increase of the bath volume.The expressions of smelting reduction rate were suggested for the reduction with and without iron bath respectively.展开更多
基金the National High Technology Research and Development Program of China (Nos. 2012AA062302 and 2012AA062304)the Program of the National Natural Science Foundation of China (Nos. 51090384 and 51174051)The International Cooperation of the Ministry of Science and Technology of China (No. 2012DFR60210)
文摘To achieve high efficiency utilization of high-chromium vanadium-titanium magnetite （V-Ti-Cr） fines, an investigation of V Ti42r fines was conducted using a sinter pot. The chemical composition, particle parameters, and granulation of V-Ti-Cr mixtures were analyzed, and the effects of sintering parameters on the sintering behaviors were investigated. The results indicated that the optimum quicklime dosage, mixture moisture, wetting time, and granulation time for V-Ti-Cr fines are 5wt%, 7.5wt%, 10 min, and 5-8 min, respectively. Meanwhile, the vertical sintering speed, yield, tumbler strength, and productivity gains were shown to be 21.28 mm/min, 60.50wt% , 58.26wt%, and 1.36 t·m^-2·h^-1, respectively. Furthermore, the consolidation mechanism of V-Ti-Cr fines was clarified, revealing that the consolidation of a V-Ti-Cr sinter requires an approximately 14vo1% calcium ferrite liquid-state, an approximately 15vo1% silicate liq- uid-state, a solid-state reaction, and the recrystallization of magnetite. Compared to an ordinary sinter, calcium ferrite content in a V-Ti-Cr sinter is lower, while the perovskite content is higher, possibly resulting in unsatisfactory sinter outcomes.
基金financially supported by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China (No. 2015BAB19B02)the National Program on Key Basic Research Project of China (No. 2013CB632603)
文摘The effect of diboron trioxide(B_2O_3) on the crushing strength and smelting mechanism of high-chromium vanadium–titanium magnetite pellets was investigated in this work. The main characterization methods were X-ray fluorescence, inductively coupled plasma–atomic emission spectroscopy, mercury injection porosimetry, X-ray diffraction, metallographic microscopy, and scanning electron microscopy–energy-dispersive X-ray spectroscopy. The results showed that the crushing strength increased greatly with increasing B_2O_3 content and that the increase in crushing strength was strongly correlated with a decrease in porosity, the formation of liquid phases, and the growth and recrystallization consolidation of hematite crystalline grains. The smelting properties were measured under simulated blast furnace conditions; the results showed that the smelting properties within a certain B_2O_3 content range were improved and optimized except in the softening stage. The valuable element B was easily transformed to the slag, and this phenomenon became increasingly evident with increasing B_2O_3 content. The formation of Ti(C,N) was mostly avoided, and the slag and melted iron were separated well during smelting with the addition of B_2O_3. The size increase of the melted iron was consistent with the gradual optimization of the dripping characteristics with increasing B_2O_3 content.
基金Funded by the National Natural Science Foundation of China(Nos.51604065,51674084)the Fundamental Funds for the Program of the Science Foundation of Liaoning Province(No.20170540316)
文摘The sintering of chromium-containing vanadium-titanium magnetite using different coke contents was studied through the sintering pot tests, X-ray diffraction analysis and mineralogical phase analysis. Results showed that, as the coke content increased from 3.2% to 4.4%, the liquid phase and combustion zone thickness increased while the vertical sintering rate and ratio of sintered product decreased. In addition, the combustion ratio of exhaust gas also increased with increasing the coke content, indicating that combustion zone temperature also increased, and the excessive the coke content in the sintering process of vanadiumtitanium magnetite is harmful. As the coke content increased, the magnetite, silicates, and perovskite contents of the sintered ore increased while the contents of hematite and calcium ferrite of sintered ore decreased; drum strength decreased, and reduction degradation properties increased while reduction ability decreased. We found that the appropriate coke content for the sintering process is 3.6 wt%.
文摘A comparative study was made of the reduction kinetics for high temperature smelting of vadium-titanium-containing magnetite,together with Hainan iron ore,using iron bath method.Three peaks were revealed on the reduction rate curves for the magnetite,while one peak only for Hainan ore.Under the same conditions,the smelting reduction rate of the magnetite was found to be lower than that of Hainan ore.The rate increases evidently with the increase of the bath volume.The expressions of smelting reduction rate were suggested for the reduction with and without iron bath respectively.
