Structural Design and Control of Variable Camber Wing Driven by Ultrasonic Motors

A novel variable camber wing driven by ultrasonic motors is proposed.Key techniques of distributed layout of drive mechanisms,coordination control of distributed ultrasonic motors as well as novel flexible skin undergoing one-dimensional morphing are studied.The system integration of small variable camber wing is achieved.Distributed layout of parallelogram linkages driven by geared ultrasonic motors is adopted for morphing,aimed at reducing the load for each motor and producing various aerodynamic configurations suitable for different flying states.Programmable system-on-chip(PSoC)is used to realize the coordination control of the distributed ultrasonic motors.All the morphing driving systems are assembled in the interior of the wing.The wing surface is covered with a novel smooth flexible skin in order to maintain wing shape and decrease the aerodynamic drag during morphing.Wind tunnel test shows that the variable camber wing can realize morphing under low speed flight condition.Lift and drag characteristics and aerodynamic efficiency of the wing are improved.Appropriate configurations can be selected to satisfy aerodynamic requirements of different flight conditions.The study provides a practical application of piezoelectric precision driving technology in flow control.

Design and validation of a variable camber wing structure

Variable camber wing technology is one of the important development trends of green aviation at present.Through smooth,seamless,continuous and adaptive change of wing camber,the aerodynamic performance is improved in achieving increase in lift and reduction in resistance and noise.Based on the aerodynamic validation model CAE-AVM,Chinese Aeronautical Establishment(CAE)has carried out the design and validation of a variable camber wing,proposed an aerodynamic deformation matrix for the leading and trailing edges of aircraft wings in takeoff,landing and cruise conditions.Various structures and driving schemes are compared,and several key technology problems of leading and trailing edge deformation are solved.A full-size leading edge wind tunnel test piece with a span of 2.7 m and a trailing edge ground function test piece are developed.The deformation and shape maintenance capabilities of the leading edge is verified under real wind load conditions,and the load bearing and deformation capabilities of the trailing edge is verified under simulated follow-on load.The results indicate that the leading and trailing edges of the variable camber wing can achieve the required deformation angle and have a certain load-bearing capacity.Our study can provide some insights into the application of variable camber wing technology for civil aircraft.

Aerodynamic optimization and mechanism design of flexible variable camber trailing-edge flap

Trailing-edge flap is traditionally used to improve the takeoff and landing aerodynamic performance of aircraft.In order to improve flight efficiency during takeoff,cruise and landing states,the flexible variable camber trailing-edge flap is introduced,capable of changing its shape smoothly from 50% flap chord to the rear of the flap.Using a numerical simulation method for the case of the GA（W）-2 airfoil,the multi-objective optimization of the overlap,gap,deflection angle,and bending angle of the flap under takeoff and landing configurations is studied.The optimization results show that under takeoff configuration,the variable camber trailing-edge flap can increase lift coefficient by about 8% and lift-to-drag ratio by about 7% compared with the traditional flap at a takeoff angle of 8°.Under landing configuration,the flap can improve the lift coefficient at a stall angle of attack about 1.3%.Under cruise state,the flap helps to improve the lift-todrag ratio over a wide range of lift coefficients,and the maximum increment is about 30%.Finally,a corrugated structure–eccentric beam combination bending mechanism is introduced in this paper to bend the flap by rotating the eccentric beam.

Design and test of pneumatic artificial muscle driven variable trailing-edge camber wing

A variable camber wing driven by pneumatic artificial muscles is developed in this paper. Firstly, the experimental setup to measure the static output force of pneumatic artificial muscle is designed and the relationship between the static output force and the air pressure is investigated. Experimental results show that the static output force of pneumatic artificial muscle decreases nonlinearly with the increase of contraction ratio. Secondly, the model of variable camber wing driven by pneumatic artificial muscles is manufactured to validate the variable camber concept. Finally, wind tunnel tests are conducted in the low speed wind tunnel. It is found that the wing camber increases with the increase of air pressure. When the air pressure of PAMs is 0.4 MPa and 0.5 MPa, the tip displacement of the trailing-edge is 3 mm and 5 mm, respectively. The lift of aerofoil with flexible trailing-edge increases by 87% at AOA of 5°.

Design of a large-scale model for wind tunnel test of a multiadaptive flap concept

The design and application of morphing systems are ongoing issues compelling the aviation industry.The Clean Sky-program represents the most significant aeronautical research ever launched in Europe on advanced technologies for greening next-generation aircraft.The primary purpose of the program is to develop new concepts aimed at decreasing the effects of aviation on the environment,increasing reliability,and promoting eco-friendly mobility.These ambitions are pursued through research on enabling technologies fostering noise and gas emissions reduction,mainly by improving aircraft aerodynamic performances.Within the Clean Sky framework,a multimodal morphing flap device was designed based on tight industrial requirements and tailored for large civil aircraft applications.The flap is deployed in one unique setting,and its cross section is morphed differently in take-off and landing to get the necessary extra lift for the specific flight phase.Moreover,during the cruise,the tip of the flap is deflected for load control and induced drag reduction.Before manufacturing the first flap prototype,a high-speed(Ma=0.3),large-scale test campaign(geometric scale factor 1:3)was deemed necessary to validate the performance improvements brought by this novel system at the aircraft level.On the other hand,the geometrical scaling of the flap prototype was considered impracticable due to the unscalability of the embedded mechanisms and actuators for shape transition.Therefore,a new architecture was conceived for the flap model to comply with the scaled dimensions requirements,withstand the relevant loads expected during the wind tunnel tests and emulate the shape transition capabilities of the true-scale flap.Simplified strategies were developed to effectively morph the model during wind tunnel tests while ensuring the robustness of each morphed configuration and maintaining adequate stiffness levels to prevent undesirable deviations from the intended aerodynamic shapes.Additionally,a simplified design was conceived for the flap-wing interface,allowing for quick adjustments of the flap setting and enabling load transmission paths like those arising between the full-scale flap and the wing.The design process followed for the definition of this challenging wind tunnel model has been addressed in this work,covering the definition of the conceptual layout,the numerical evaluation of the most severe loads expected during the test,and the verification of the structural layout by means of advanced finite element analyses.

Morphing wing flaps for large civil aircraft:Evolution of a smart technology across the Clean Sky program

Abstract Morphing wing structures are widely considered among the most promising technologies for the improvement of aerodynamic performances in large civil aircraft.The controlled adaptation of the wing shape to external operative conditions naturally enables the maximization of aircraft aerodynamic efficiency,with positive fallouts on the amount of fuel burned and pollutant emissions.The benefits brought by morphing wings at aircraft level are accompanied by the criticalities of the enabling technologies,mainly involving weight penalties,overconsumption of electrical power,and safety issues.The attempt to solve such criticalities passes through the development of novel design approaches,ensuring the consolidation of reliable structural solutions that are adequately mature for certification and in-flight operations.In this work,the development phases of a multimodal camber morphing wing flap,tailored for large civil aircraft applications,are outlined with specific reference to the activities addressed by the author in the framework of the Clean Sky program.The flap is morphed according to target shapes depending on aircraft flight conditions and defined to enhance high-lift performances during takeoff and landing,as well as wing aerodynamic efficiency during cruise.An innovative system based on finger-like robotic ribs driven by electromechanical actuators is proposed as morphing-enabling technology;the maturation process of the device is then traced from the proof of concept to the consolidation of a true-scale demonstrator for pre-flight ground validation tests.A step-by-step approach involving the design and testing of intermediate demonstrators is then carried out to show the compliance of the adaptive system with industrial standards and safety requirements.The technical issues encountered during the development of each intermediate demonstrator are critically analyzed,and justifications are provided for all the adopted engineering solutions.Finally,the layout of the true-scale demonstrator is presented,with emphasis on the architectural strengths,enabling the forthcoming validation in real operative conditions.