A comparative study between friction stir processing and friction stir vibration processing to develop magnesium surface nanocomposites

Friction stir processing(FSP)can be used to improve surface composites.In this study,a modified method of FSP called friction stir vibration processing(FSVP)was applied to develop a surface composite on AZ91 magnesium alloy.In this technique,the workpiece is vibrated normal to the processing direction.The results illustrated that compared with the FSP method,the FSVP caused a better homogeneous distribution of SiC particles in the microstructure.The results also showed that matrix grains of friction stir vibration processed(FSV-processed)samples((26.43±2.00)μm)were finer than those of friction stir processed(FS-processed)specimens((39.43±2.00)μm).The results indicated that the ultimate tensile strength(UTS)of FSV-processed specimens(361.82 MPa)was higher than that of FS-processed specimens(324.97 MPa).The higher plastic strain in the material during FSVP,due to workpiece vibration,resulted in higher dynamic recrystallization,and consequently,finer grains were developed.The elongation and formability index of the FSV-processed specimen(16.88%and 6107.52 MPa·%,respectively)were higher than those of the FS-processed sample(15.24%and 4952.54 MPa·%,respectively).Moreover,the effects of FSVP were also found to intensify as the vibration frequency increased.

Application of vibration to enhance efficiency of friction stir processing

Friction stir processing (FSP) is a solid-state modification method to process the surface of metals. In this process, due to rotation and traverse motions of a non-consumable tool, metal surface microstructure is refined and its mechanical characteristics are improved. Different methods have been applied to improving the efficiency of FSP. In this research, a new method entitled friction stir vibration processing (FSVP) was presented to enhance the efficiency of FSP. In this method, metal workpiece was vibrated normal to processing line during FSP. Microstructure and mechanical properties including hardness, ultimate tensile strength (UTS) and elongation of Al5052 alloy specimens processed using FSP and FSVP methods were analyzed and compared. The results showed that grain size decreased by about 33% as vibration was applied. It was also observed that ultimate tensile strength as well as hardness increased by about 7% as FSVP was applied. This was related to the enhanced straining of metal surface material as vibration was applied. The increase in straining results in the increase of dislocation density. It leads to more development of high angle grain boundaries due to dynamic recrystallization. The results also showed that UTS and elongation of FSV processed specimens increased as vibration frequency increased.

Influence of vibration mode on the screening process

The screening of particles with different vibration modes was simulated by means of a 3D discrete element method (3D-DEM). The motion and penetration of the particles on the screen deck were analyzed for linear, circular and elliptical vibration of the screen. The results show that the travel velocity of the particles is the fastest, but the screening efficiency is the lowest, for the linear vibration mode. The circular motion resulted in the highest screening efficiency, but the lowest particle travel velocity. In the steady state the screening efficiency for each mode is seen to increase gradually along the longitudinal direction of the deck. The screening efficiency increment of the circular mode is the largest while the linear mode shows the smallest increment. The volume fraction of near-mesh size particles at the underside is larger than that of small size particles all along the screen deck. Linear screening mode has more near-mesh and small size particles on the first three deck sections, and fewer on the last two sections, compared to the circular or elliptical modes.

Electron-Vibrational Energy Exchange in Nitrogen-Containing Plasma:a Comparison Between an Analytical Approach and a Kinetic Model

This paper investigates the electron-vibrational（e-V）energy exchange in nitrogencontaining plasma,which is very efficient in the case of gas discharge and high speed flow.Based on Harmonic oscillator approximation and the assumption of the e-V relaxation through a continuous series of Boltzmann distributions over the vibrational states,an analytic approach is derived from the proposed scaling relation of e-V transition rates.A full kinetic model is then investigated by numerically solving the state-to-state master equation for all vibrational levels.The analytical approach leads to a Landau-Teller（LT）-type equation for relaxation of vibrational energy,and predicts the relaxation time on the right order of magnitude.By comparison with the kinetic model,the LT-type equation is valid in typical electron temperatures in gas discharge.However,the analytical approach is not capable of describing the vibrational distribution function during the e-V process in which a full kinetic model is required.

Analysis on Pseudo Excitation of Random Vibration for Structure of Time Flight Counter

Traditional computing method is inefficient for getting key dynamical parameters of complicated structure.Pseudo Excitation Method（PEM）is an effective method for calculation of random vibration.Due to complicated and coupling random vibration in rocket or shuttle launching,the new staging white noise mathematical model is deduced according to the practical launch environment.This deduced model is applied for PEM to calculate the specific structure of Time of Flight Counter（ToFC）.The responses of power spectral density and the relevant dynamic characteristic parameters of ToFC are obtained in terms of the flight acceptance test level.Considering stiffness of fixture structure,the random vibration experiments are conducted in three directions to compare with the revised PEM.The experimental results show the structure can bear the random vibration caused by launch without any damage and key dynamical parameters of ToFC are obtained.The revised PEM is similar with random vibration experiment in dynamical parameters and responses are proved by comparative results.The maximum error is within 9%.The reasons of errors are analyzed to improve reliability of calculation.This research provides an effective method for solutions of computing dynamical characteristic parameters of complicated structure in the process of rocket or shuttle launching.

Na_2高位振动态与Ar,N_2碰撞中模温度的变化

利用受激发射泵浦激发Na2分子,使Na2[X1∑+g(ν″=33,J″=11)]得到布居,研究了高振动激发态Na*2与Ar和N2的碰撞弛豫过程.由激光诱导荧光得到Na2(ν≤33)各振动能级的时间分辨布居分布,从而得到Boltzmann振动温度和转动温度随时间的变化.对于Na*2与Ar碰撞,在泵浦-探测延迟时间tD=8μs前,振动温度Tvib减小很慢;在8-12μs间,Tvib迅速下降并达到平衡.而转动温度Trot和平移温度Ttran在Tvib迅速下降时才开始缓慢增加.对于Na*2与N2碰撞,Tvib存在三个变化阶段,先是迅速下降,然后下降减缓,最后减小很慢并达到平衡.而在整个过程中,Trot和Ttran一直是很缓慢地增加.实验数据说明了弛豫过程是分阶段进行的,单一速率系数不能正确解释复杂的弛豫过程,并会丢失平衡过程中的关键特点.

A Study on PC/104 Embedded Automatic Balancing Control System

In this paper,an embedded real-time control system for automatic rotor balancing was studied.Benefiting from the modular design,this system can be easily re-constituted or expanded under different working conditions.The special designed hardware resists harsh environment.As an embedded application,it was very important to save system consumptions on both hardware and software,so the algorithms for unbalance vibration identification and attenuation were deduced,meantime a unified fast algorithm structure was achieved through the geometric analysis.Based on this structure,the signal processing algorithm was tested by an open data source,while the control algorithm was simulated using a basic rotor model,and then connected to a hyper gravity machine running online auto-balancing.The result confirms that the unbalancing vibration is effectively restrained.

A Fault Feature Extraction Model in Synchronous Generator under Stator Inter-Turn Short Circuit Based on ACMD and DEO3S

This paper proposed a new diagnosis model for the stator inter-turn short circuit fault in synchronous generators.Different from the past methods focused on the current or voltage signals to diagnose the electrical fault,the sta-tor vibration signal analysis based on ACMD(adaptive chirp mode decomposition)and DEO3S(demodulation energy operator of symmetrical differencing)was adopted to extract the fault feature.Firstly,FT(Fourier trans-form)is applied to the vibration signal to obtain the instantaneous frequency,and PE(permutation entropy)is calculated to select the proper weighting coefficients.Then,the signal is decomposed by ACMD,with the instan-taneous frequency and weighting coefficient acquired in the former step to obtain the optimal mode.Finally,DEO3S is operated to get the envelope spectrum which is able to strengthen the characteristic frequencies of the stator inter-turn short circuit fault.The study on the simulating signal and the real experiment data indicates the effectiveness of the proposed method for the stator inter-turn short circuit fault in synchronous generators.In addition,the comparison with other methods shows the superiority of the proposed model.

Calculation of vibrational energy transition rates in acoustic relaxation processes for excitable gas molecules

To research the correlation between vibrational energy transition rates and acoustic relaxation processes in excitable gases, the vibrational relaxation theory provided by Tanczos [J. Chem. Phy3. 25, 439 （1956）] is applied to calculate the energy transition rates of Vibrational- Vibrational （V-V） and Vibrational-Translational （V-T） energy transfer in gas mixtures. The results of calculation for the multi-relaxation processes in various gas mixtures, consisting of carbon dioxide, methane, chlorine, nitrogen, and oxygen at room temperature, demonstrate that the acoustic energy stagnated in every vibrational mode is coupled with each other through V-V energy exchanges. The vibrational excitation energy will relax through the V-T de-excitation path of the lowest mode because of its fastest V-T transition rate, resulting in that only one absorption peak can be measured for most of excitable gas mixtures. Thus, an effective model is provided to analyze how the vibrational energy transition rates affect the characteristics of acoustic relaxation processes and acoustic propagation in excitable gas mixtures.