Virtual product development (VPD) is essentially based on simulation. Due tocomputational inefficiency, traditional engineering simulation software and optimization methods areinadequate to analyze optimization proble...Virtual product development (VPD) is essentially based on simulation. Due tocomputational inefficiency, traditional engineering simulation software and optimization methods areinadequate to analyze optimization problems in VPD. Optimization method based on simulationmetamodel for virtual product development is proposed to satisfy the needs of complex optimaldesigns driven by VPD. This method extends the current design of experiments (DOE) by variousmetamodeling technologies. Simulation metamodels are built to approximate detailed simulation codes,so as to provide link between optimization and simulation, or serve as a bridge for simulationsoftware integration among different domains. An example of optimal design for composite materialstructure is used to demonstrate the newly introduced method.展开更多
An integrated template of virtual product development alters primarilysequential tradition mode of product life cycle. The template integrates all processes of productdevelopment using digital modem. An environment of...An integrated template of virtual product development alters primarilysequential tradition mode of product life cycle. The template integrates all processes of productdevelopment using digital modem. An environment of virtual product development provides productdevelopment environment of integration, communion, network, concurrent and collaboration. Combiningdevelopment of new rapier loom, an innovated design process is researched in virtual productdevelopment, which consists three portions: constructing an integration development environment,innovation design and manufacturing simulation. The innovated design process realizes reversedesign, mechanism concept design, structural design and analysis, performance analysis andmanufacturing process simulation of virtual product, which can enhance greatly product performanceand reduce cost and development cycle of new product.展开更多
Some concepts of virtual product are discussed. The key technologies ofvirtual fuel-pump development are in detail analysed, which include virtual fuel-pump productmodeling, intelligent simulation, distributed design ...Some concepts of virtual product are discussed. The key technologies ofvirtual fuel-pump development are in detail analysed, which include virtual fuel-pump productmodeling, intelligent simulation, distributed design environment, and virtual assembly. The virtualfuel-pump development prototype system considers requirement analysis, concept design, injectionpreferment analysis, detailed design, and assembly analysis.展开更多
As the simulation quality increases, the determination of hot spots is not enough to foundry engineers anymore. The simulation results have to fit in a quality way into the real foundry world. More and more results of...As the simulation quality increases, the determination of hot spots is not enough to foundry engineers anymore. The simulation results have to fit in a quality way into the real foundry world. More and more results of the simulation will be used to optimise the casting process. Here it is necessary to have a very precise knowledge of the physical data. as well as the description of the geometry. To make use of the simulation in especially the magnesium-casting development it is necessary to work with precise geometrical, physical and numerical models. In this paper we describe the development of physical data concerning the heat transfer during filling and solidification by different casting methods. The low pressure as well as the gravity die casting method are used to get real data to find out the right conditions in the simulation in order to simulate the real behaviour during production. Practical tests are done under different test conditions to develop the right physical data as well as the right conditions in the metal-mould interface. The different surface conditions and the influence of the die and the molten metal temperatures are important for the layout of the die casting process. Three different shapes were applied to different mould materials and casting methods. The cooling conditions are tested on specific items. The cooling shape is not restricted by the drilling conditions. The effect of different cooling conditions are generated and measured. The results form the basis for the heat transfer conditions. These results are applied to real castings, cellular phone housings by low-pressure die casting process. The use of the new conditions leads to a good process description.展开更多
基金National Natural Science Foundation of China (No.5988950)
文摘Virtual product development (VPD) is essentially based on simulation. Due tocomputational inefficiency, traditional engineering simulation software and optimization methods areinadequate to analyze optimization problems in VPD. Optimization method based on simulationmetamodel for virtual product development is proposed to satisfy the needs of complex optimaldesigns driven by VPD. This method extends the current design of experiments (DOE) by variousmetamodeling technologies. Simulation metamodels are built to approximate detailed simulation codes,so as to provide link between optimization and simulation, or serve as a bridge for simulationsoftware integration among different domains. An example of optimal design for composite materialstructure is used to demonstrate the newly introduced method.
基金This project is supported by National 863 Foundation of China (No. 863-511-030-003).
文摘An integrated template of virtual product development alters primarilysequential tradition mode of product life cycle. The template integrates all processes of productdevelopment using digital modem. An environment of virtual product development provides productdevelopment environment of integration, communion, network, concurrent and collaboration. Combiningdevelopment of new rapier loom, an innovated design process is researched in virtual productdevelopment, which consists three portions: constructing an integration development environment,innovation design and manufacturing simulation. The innovated design process realizes reversedesign, mechanism concept design, structural design and analysis, performance analysis andmanufacturing process simulation of virtual product, which can enhance greatly product performanceand reduce cost and development cycle of new product.
基金National Natural Science Founda-tion of China (No. 59889505).
文摘Some concepts of virtual product are discussed. The key technologies ofvirtual fuel-pump development are in detail analysed, which include virtual fuel-pump productmodeling, intelligent simulation, distributed design environment, and virtual assembly. The virtualfuel-pump development prototype system considers requirement analysis, concept design, injectionpreferment analysis, detailed design, and assembly analysis.
文摘As the simulation quality increases, the determination of hot spots is not enough to foundry engineers anymore. The simulation results have to fit in a quality way into the real foundry world. More and more results of the simulation will be used to optimise the casting process. Here it is necessary to have a very precise knowledge of the physical data. as well as the description of the geometry. To make use of the simulation in especially the magnesium-casting development it is necessary to work with precise geometrical, physical and numerical models. In this paper we describe the development of physical data concerning the heat transfer during filling and solidification by different casting methods. The low pressure as well as the gravity die casting method are used to get real data to find out the right conditions in the simulation in order to simulate the real behaviour during production. Practical tests are done under different test conditions to develop the right physical data as well as the right conditions in the metal-mould interface. The different surface conditions and the influence of the die and the molten metal temperatures are important for the layout of the die casting process. Three different shapes were applied to different mould materials and casting methods. The cooling conditions are tested on specific items. The cooling shape is not restricted by the drilling conditions. The effect of different cooling conditions are generated and measured. The results form the basis for the heat transfer conditions. These results are applied to real castings, cellular phone housings by low-pressure die casting process. The use of the new conditions leads to a good process description.
