Modification of constitutive model and evolution of activation energy on 2219 aluminum alloy during warm deformation process

To investigate the flow behavior of 2219 Al alloy during warm deformation, the thermal compression test was conducted in the temperature range of 483-573 K and the strain rate range of 0.001-5 s^-1 on a Gleeble-3500 thermomechanical simulation unit. The true stress-true strain curves obtained showed that the flow stress increased with the decrease in temperature and/or the increase in strain rate and the softening mechanism primarily proceeded via dynamic recovery. The modification on the conventional Arrhenius-type constitutive model approach was made, the material variables and activation energy were determined to be dependent on the deformation parameters. The modified flow stresses were found to be in close agreement with the experimental values. Furthermore, the activation energy obtained under different deformation conditions showed that it decreased with the rise in temperature and/or strain rate, and was also affected by the coupled effect of strain and strain rate.

Microstructural evolution and tensile properties of low-carbon steel with martensitic microstructure during warm deforming and annealing

For preparing large-scale nano-grained and ultrafine-grained steel sheets by warm rolling and annealing, the effects of deforming temperature on both the flow stress and the microstructure evolution of 09MnNiD steel with lath martensitic microstructure were studied by warm-compression test and transmission electron microscopy （TEM） observation. Thereafter, the steel with the lath martensitic structure was multi-pass warm-rolled and then annealed. TEM results indicate that nano-grained and ultrafine-grained steel sheets are formed by warm rolling at 400℃ and annealing at 400-600℃. In comparison with the as-warm-rolled specimen, the tensile strength at room temperature changes a little when the rolled samples are annealed below 450℃, and the tensile strength is greatly lowered as the annealing temperature increases to above 550℃.

Effect of Initial Microstructure on Warm Deformation Behavior of 45 Steel

In order to investigate the effect of initial microstructure on warm deformation behavior, some specimens of 45 steel were annealed and some quenched. Then the specimens were isothermally compressed on a Gleeble 3500 machine. The deformation temperature range was 550 to 700 ℃ and the strain rate range was 0.001 to 0.1 s-1. An optical microscope (OM) and a transmission electron microscope (TEM) were used to study the microstructures. The results show that the microstructure of annealed specimens is ferrite and pearlite and that of quenched specimens is martensite. The flow stress of quenched specimens is higher than that of annealed ones at 550 ℃ when strain rates are greater than 0.001 s-1. However, at 600 to 700 ℃ and strain rate of 0.001 s-1, the whole flow curves of quenched specimens are below that of annealed ones. Under the rest conditions, the flow stress of quenched specimens is higher at the beginning of compression and then the opposite is true after the strain is greater than a critical value. The microstructure examination proves that the tempering and dynamic recrystallization easily occur in the specimens with martensite during warm compression, which results in the above phenomena.

Warm Deformation Behavior of Steels Containing Carbon of 0.45% to 1.26% With Martensite Starting Structure

Warm deformation was investigated for steels containing carbon of 0. 45%,0. 79%, and 1. 26% respeetively with martensite starting structure, using Gleeble 3500 thermomechanical simulator at the temperature ranging from 873 K to 973 K and the strain rate ranging from 0.1 s^-1 to 0. 001 s^-1. The effect of carbon content on the deformation activation energy, Z value and the deformation resistance was analyzed, The results showed that the deformation resistance decreased with increasing carbon content. The peak stress of the steel containing earbon of 1.26% was decreased by 16.2% compared to the steel containing carbon of 0.45% under the same condition. This may be attributed to the weakening effect of solid solution strengthening which outweighs the precipitation strengthening of cementite.

Serrated Flow Behavior during Compression at Elevated Temperatures in Mg-3Al-1Zn-0.1RE Alloy

The deformation behaviour of an AZE （Mg-3Al-1Zn-0.1RE） alloy at temperature between 393 and 453 K was investigated by uniaxial compression tests carried out at initial strain rate values of 1×10-4, 5×10-4 and 1×10-3 s-1 in air. The results show that serrated flow occurs at the strain rate of 10-4 s-1 under all test temperatures and 5×10-4 s-1 at 453 K. The mechanism of serrated flow was proposed, which is mainly attributed to the interaction of dislocations to the precipitates.

Effects of Warm Deformation on Mechanical Properties of TRIP Aided Fe-C-Mn-Si Multiphase Steel

Warm deformation tests were performed using a kind of tubby heater. The microstructures and mechanical properties of an Fe-C-Mn-Si multiphase steel resulting from different warm deformation temperatures were investiga- ted by using LOM （light optical microscopy）, SEM and XRD. The results indicated that the microstructure contai- ning polygonal ferrite, granular bainite and a significant amount of the stable retained austenite can be obtained through hot deformation and subsequent austempering. Warm deformation temperature affects the mechanical prop- erties of the hot rolled TRIP steels. Ultimate tensile strength balance reached maximum （881 MPa） when the speci- men was deformed at 250 ~C, and the total elongation and strength-ductility reached maximum （38% and 28 614 MPa ~ ~, respectively） at deforming temperature of 100 ~C. Martensite could nucleate when austenite was deformed above M~, because mechanical driving force compensates the decrease of chemical driving force. The TRIP effect occurs in the Fe-C-Mn-Si multiphase steel at deforming temperature ranging from 15 to 350 ~C. The results of the effects of warm deformation on the mechanical properties of the Fe-C-Mn-Si multiphase steel can provide theoretical basis for the ap- plications and the warm working of the hot rolled TRIP sheet steels in industrial manufacturing.

Dependence of Deformation Twinning on Grain Orientation and Texture Evolution of High Manganese TWIP Steels at Different Deformation Temperatures

Mechanical properties, microstructure and texture evolution were studied in two tensile-deformed high manganese TWIP steels at different temperatures. Special attention was paid to the effects of deformation tempera- ture and grain orientation on twinning behavior. The results showed that, at --70 ℃ and at room temperature, both twins and hexagonal martensite were found in a lower manganese steel of 26Mn. With deformation temperature ris- ing, twins became less and they disappeared at 500 ℃. Strong 〈111〉 texture appeared at 300 ℃, while it weakened at 500 ℃ due to the low strain rate and higher stacking fault energy. EBSD measurement revealed the dependence of deformation twinning on grain orientation at all test temperatures.

Blow-by and tribological performance of piston ring pack during cold start and warm idle operations

To reduce the fuel consumption of internal combustion engines, more attention has been paid to the tribological performance of the piston ring pack during the cold start and idle operations. In this research, a numerical model considering the cylinder liner deformation and the piston ring conformability is developed to predict the blow-by, lubrication, friction and wear of the piston ring pack under different operating conditions. The gas flow rate, inter-ring gas pressures, minimum oil film thickness, frictional force and wear load during cold start are calculated and compared with those during warm idle operating conditions. The results show that cylinder liner deformation and piston ring conformability together obviously affect blow-by and other tribological performance. Meanwhile, it is found that friction loss is larger during cold start than during warm idle operating conditions. However, the wear process is more severe during warm idle operation than during cold start. From this research, the blow-by and tribological performance of the piston ring pack during cold start and warm idle operations are understood more deeply.

Dynamic Precipitation of Laves Phase and Grain Boundary Features in Warm Deformed FeCrAl Alloy:Effect of Zr

Warm compression deformation of Fe-13.5%Cr-4.7%Al-2.0%Mo-0.70%Nb-0.40Ta(wt%)(FeCrAl)and Fe-13.5%Cr-4.7%Al-2.0%Mo-0.45%Nb-0.40Ta-0.11Zr(wt%)(FeCrAl-Zr)ferritic stainless steel was performed by a thermal simulation machine Gleeble 3800 at 600°C and strain rates of 0.01-10 s^(-1).Before deformation,all the samples were solution-annealed for 2 h at 1150°C for FeCrAl alloy and 1250°C for FeCrAl-Zr alloy.The strain rate has little or no effect on peak stress,and the precipitates in matrix or grain boundary precipitates(GBPs)have no difference in the samples deformed at the strain rate 0.01 s^(-1)and 1 s^(-1)both in FeCrAl and FeCrAl-Zr alloys.The addition of Zr increased the proportion of low-angle grain boundaries(LAGBs).The Laves phase in FeCrAl alloy precipitated uniform in the matrix,while in FeCrAl-Zr alloy Laves phase precipitated at grain boundary and formed GBP.The LAGBs andΣ3 coincident site lattice(CSL)grain boundary both increased in FeCrAl-Zr alloy,which possessed some beneficial properties such as high-temperature creep resistance to the Fe-Cr-Al alloy.More interesting,twins were created by warm deformation,which was difficult in typical bcc ferrite alloy.These results could be expected to provide guidance for subsequent warm working processes for the alloy.

The Evolution of Ultrafine Grained Structure Formation Through Isothermal Static Phase Transformation

In the current study,a 0.3C-2Si-2Mn-0.28Mo (in wt%) steel with high hardenability was deformed at a relatively low temperature followed by isothermal static phase transformation.This novel thermomechanical processing made it possible to successfully produce an ultrafine ferrite grained structure (～2 μm) in the absence of both dynamic phase transformation and controlled cooling.The use of a model Ni-30Fe austenitic alloy showed that the low temperature deformation induced very fine intragranular defects throughout the microstructure,which would then act as fine spaced ferrite nucleation sites at an early stage of phase transformation.As a result,the coarsening of ferrite was extremely limited during isothermal phase transformation,resulting a very fine ferrite grained structure;even nanoscale in the region of the prior austenite grain boundary.