Basing on warm mechanical property of SUS304 stainless steel and hydro-mechanical deep drawing process, warm hydro-mechanical deep drawing process is proposed and discussed with experiments in this paper. The experime...Basing on warm mechanical property of SUS304 stainless steel and hydro-mechanical deep drawing process, warm hydro-mechanical deep drawing process is proposed and discussed with experiments in this paper. The experiments are performed at four different temperatures. The results show that the formability of stainless steel is improved under the condition of warm temperature. Warm hydro-mechanical deep drawing raises limiting drawing ratio of SUS304 effectively, and limiting drawing ratio 3.3 is obtained, which is beyond 2.0 with conventional deep drawing. The temperature of 90℃ is beneficial to the forming of SUS304 stainless steel, the strain-induced martensite is controlled effectively, and the thickness distribution is more uniform.展开更多
In order to avoid the occurrence of fracture at room temperature in reverse deep drawing of aluminum alloy plate, the warm reverse deep drawing method was proposed. The experiments were conducted at room temperature,...In order to avoid the occurrence of fracture at room temperature in reverse deep drawing of aluminum alloy plate, the warm reverse deep drawing method was proposed. The experiments were conducted at room temperature, 280 and 360 ℃ with a 4.5 mm thick 5A06 aluminum alloy plate. The effect of temperature, blank-holding force and gap on the fracture and wrinkle of the reverse deep drawing process was investigated. A fully coupled thermal-mechanical simulation was carried out to obtain the stress distribution through the commercial software of Abaqus/Explicit. The results show that the fracture is avoided at 280 ℃ since the bending-induced stress gradient in the transient area between the inside corner and the straight wall decreases from 505 MPa at RT to 72 MPa at 280 ° C. Although the fracture is avoided as the temperature increases, the wrinkle occurs at the outside die corner at temperature over 280 ° C, where the circumferential compressive stress becomes larger than that at the inside. As the temperature increases to 360 ℃, the fracture occurs due to the excessive softening, the tensile stress in the straight wall reaches rapidly to the tensile strength at the beginning of reverse deep drawing. When 1.5t （t=4.5 mm） blank holding gap is applied at 280 ℃, both the fracture and wrinkle can be avoided, and 420 mm deep cups are drawn successfully.展开更多
Austenitic stainless steel 304 was deep drawn with different blank diameters under warm conditions using 20 t hydraulic press. A number of deep drawing experiments both at room temperature and at 150 ℃ were conducted...Austenitic stainless steel 304 was deep drawn with different blank diameters under warm conditions using 20 t hydraulic press. A number of deep drawing experiments both at room temperature and at 150 ℃ were conducted to study the metallography. Also, tensile test experiments were conducted on a universal testing machine up to 700 ℃ and the broken specimens were used to study the fractography of the material using scanning electron microscopy in various regions. The microstructure changes were observed at limiting draw ratio （LDR） when the cup is drawn at different temperatures. In austenitic stainless steel, martensite formation takes place that is not only affected by temperature, hut also influenced by the rate at which the material is deformed. In austenitic stainless steel 304, dynamic strain regime appears above 300 ℃ and it decreases the formability of material due to brittle fracture as studied in its fractography. From the metallographic studies, the maximum LDR of the material is observed at 150 ℃ before dynamic strain regime. It is also observed that at 150 ℃, grains are coarse in the drawn cups at LDR.展开更多
文摘Basing on warm mechanical property of SUS304 stainless steel and hydro-mechanical deep drawing process, warm hydro-mechanical deep drawing process is proposed and discussed with experiments in this paper. The experiments are performed at four different temperatures. The results show that the formability of stainless steel is improved under the condition of warm temperature. Warm hydro-mechanical deep drawing raises limiting drawing ratio of SUS304 effectively, and limiting drawing ratio 3.3 is obtained, which is beyond 2.0 with conventional deep drawing. The temperature of 90℃ is beneficial to the forming of SUS304 stainless steel, the strain-induced martensite is controlled effectively, and the thickness distribution is more uniform.
基金Project(IRT1229)supported by the Program for Chang-jiang Scholars and Innovative Research Team in University,ChinaProject(51375114)supported by the National Natural Science Foundation of China
文摘In order to avoid the occurrence of fracture at room temperature in reverse deep drawing of aluminum alloy plate, the warm reverse deep drawing method was proposed. The experiments were conducted at room temperature, 280 and 360 ℃ with a 4.5 mm thick 5A06 aluminum alloy plate. The effect of temperature, blank-holding force and gap on the fracture and wrinkle of the reverse deep drawing process was investigated. A fully coupled thermal-mechanical simulation was carried out to obtain the stress distribution through the commercial software of Abaqus/Explicit. The results show that the fracture is avoided at 280 ℃ since the bending-induced stress gradient in the transient area between the inside corner and the straight wall decreases from 505 MPa at RT to 72 MPa at 280 ° C. Although the fracture is avoided as the temperature increases, the wrinkle occurs at the outside die corner at temperature over 280 ° C, where the circumferential compressive stress becomes larger than that at the inside. As the temperature increases to 360 ℃, the fracture occurs due to the excessive softening, the tensile stress in the straight wall reaches rapidly to the tensile strength at the beginning of reverse deep drawing. When 1.5t （t=4.5 mm） blank holding gap is applied at 280 ℃, both the fracture and wrinkle can be avoided, and 420 mm deep cups are drawn successfully.
基金Sponsored by Department of Science and Technology Government of India(SR/S3/MERC/0129/2012)
文摘Austenitic stainless steel 304 was deep drawn with different blank diameters under warm conditions using 20 t hydraulic press. A number of deep drawing experiments both at room temperature and at 150 ℃ were conducted to study the metallography. Also, tensile test experiments were conducted on a universal testing machine up to 700 ℃ and the broken specimens were used to study the fractography of the material using scanning electron microscopy in various regions. The microstructure changes were observed at limiting draw ratio （LDR） when the cup is drawn at different temperatures. In austenitic stainless steel, martensite formation takes place that is not only affected by temperature, hut also influenced by the rate at which the material is deformed. In austenitic stainless steel 304, dynamic strain regime appears above 300 ℃ and it decreases the formability of material due to brittle fracture as studied in its fractography. From the metallographic studies, the maximum LDR of the material is observed at 150 ℃ before dynamic strain regime. It is also observed that at 150 ℃, grains are coarse in the drawn cups at LDR.
