Effect of sintering temperature on the microstructure and properties of foamed glass-ceramics prepared from high-titanium blast furnace slag and waste glass

Foamed glass-ceramics were prepared via a single-step sintering method using high-titanium blast furnace slag and waste glass as the main raw materials The influence of sintering temperature(900–1060℃) on the microstructure and properties of foamed glass-ceramics was studied. The results show that the crystal shape changed from grainy to rod-shaped and finally turned to multiple shapes as the sintering temperature was increased from 900 to 1060℃. With increasing sintering temperature, the average pore size of the foamed glass-ceramics increased and subsequently decreased. By contrast, the compressive strength and the bulk density decreased and subsequently increased. An excessively high temperature, however, induced the coalescence of pores and decreased the compressive strength. The optimal properties, including the highest compressive strength(16.64 MPa) among the investigated samples and a relatively low bulk density(0.83 g/cm^3), were attained in the case of the foamed glass-ceramics sintered at 1000℃.

Construction utilization of foamed waste glass

Foamed waste glass(FWG) material is newly developed for the purpose to utilize the waste glassware and other waste glass. FWG has a multi-porous structure that consists of continuous or discontinuous voids. Hence lightweight but considerable stiffness can be achieved. In the present study, the manufacture and engineering properties of FWG are introduced first. Then, the utilizations of FWG are investigated in laboratory tests and field tests. Some case studies on design and construction work are also reported here. Through these studies we know that the discontinuous void material can be utilized as a lightweight fill material, ground improvement material and lightweight aggregate for concrete. On the other hand, the continuous void material can be used as water holding material for the greening of ground slope and rooftop, and as clarification material for water.

Glass ceramic of high hardness and fracture toughness developed from iron-rich wastes

A study has been carried out on the feasibility of using high iron content wastes, generated during steel making, as a raw material for the production of glass ceramic. The iron-rich wastes were mixed and melted in different proportions with soda-lime glass cullet and sand. The devitrification of the parent glasses produced from the different mixtures was investigated using differential thermal analysis, X-ray diffraction, and scanning electron microscopy. The mechanical properties of the glass-ceramic were assessed by hardness and indentation fracture toughness measurement. A glass ceramic with mixture of 60 wt pct iron-rich wastes, 25 wt pct sand, and 15 wt pct glass cullet exhibited the best combination of properties, namely, hardness 7.9 CPa and fracture toughness 3.75 MPa·m^1/2, for the sake of containing magnetite in marked dendritic morphology. These new hard glass ceramics are candidate materials for wear resistant tiles and paving for heavy industrial floors.

Recycling water glass from wet reclamation sewage of waste sodium silicate-bonded sand

Wet reclamation of waste sodium silicate-bonded sand produces much alkaline sewage and causes pollution. Recycling water glass from wet reclamation sewage of the waste sodium silicate-bonded sand can solve pollution issues and generate economic benefits. In this work, the wet reclamation sewage was filtered, and the filtrate was causticized with a quicklime powder to produce a lye. The effects of causticization temperature, causticization time, and the amount of quicklime powder on the causticization rate were studied. The lye was used to dissolve the silica in the filtration residue to prepare a sodium silicate solution. The effects of the mass of filtration residue, dissolution temperature, and dissolution time on sodium silicate modulus were studied. Finally, the recycled water glass was obtained by concentrating the sodium silicate solution, and the bonding strength of the recycled water glass was tested. The results showed that the causticization rate could be improved by increasing the amount of quicklime powder, causticization temperature, and causticization time, and the highest causticization rate was above 92%. Amorphous silica in the filtration residue dissolved in the lye. Increasing the amount of the filtration residue, dissolution temperature, and dissolution time could improve the sodium silicate modulus. The bonding strength of the recycled water glass was close to that of commercial water glass. The recycled water glass could be used as a substitute for the commercial water glass.

Recycling of Glass Fibers from Fiberglass Polyester Waste Composite for the Manufacture of Glass-Ceramic Materials

This work presents the feasibility of reusing a glass fiber resulting from the thermolysis and gasification of waste composites to obtain glass-ceramic tiles. Polyester fiberglass (PFG) waste was treated at 550℃ for 3 h in a 9.6 dm3 thermolytic reactor. This process yielded an oil (≈24 wt%), a gas (≈8 wt%) and a solid residue (≈68 wt%). After the polymer has been removed, the solid residue is heated in air to oxidize residual char and remove surface contamination. The cleaning fibers were converted into glass-ceramic tile. A mixture consisting of 95 wt% of this solid residue and 5% Na2O was melted at 1450℃ to obtain a glass frit. Powder glass samples (<63 μm) was then sintered and crystallized at 1013℃, leading to the formation of wollastonite-plagioclase glass-ceramic materials for architectural applications. Thermal stability and crystallization mechanism have been studied by Differential Thermal Analysis. Mineralogy analyses of the glass-ceramic materials were carried out using X-ray Diffraction.

Silica Gel from Chemical Glass Bottle Waste as Adsorbent for Methylene Blue:Optimization Using BBD

This research focuses on the effective removal of methylene blue dye using silica gel synthesized from chemical glass bottle waste as an environmentally friendly and cost-effective adsorbent.The adsorption process was optimized using Box-Behnken Design(BBD)and Response Surface Methodology(RSM)to investigate the influence of pH(6;8 and 10),contact time(15;30 and 45 min),adsorbent mass(30;50 and 70 mg),and initial concentration(20;50 and 80 mg/L)of the adsorbate on the adsorption efficiency.The BBD was conducted using Google Colaboratory software,which encompassed 27 experiments with randomly assigned combinations.The silica gel synthesized from chemical glass bottle was characterized by XRD,FTIR,SEM-EDX and TEM.The adsorption result was measured by spectrophotometer UV-Vis.The optimized conditions resulted in a remarkable methylene blue removal efficiency of 99.41%.Characterization of the silica gel demonstrated amorphous morphology and prominent absorption bands characteristic of silica.The Langmuir isotherm model best described the adsorption behavior,revealing chemisorption with a monolayer coverage of methylene blue on the adsorbent surface,and a maximum adsorption capacity of 82.02 mg/g.Additionally,the pseudo-second-order kinetics model indicated a chemisorption mechanism during the adsorption process.The findings highlight the potential of silica gel from chemical glass bottle waste as a promising adsorbent for wastewater treatment,offering economic and environmental benefits.Further investigations can explore its scalability,regenerability,and reusability for industrial-scale applications.

Influence of the Colorless Waste Glass on the Mineralogical, Microstructural and Mechanical Properties of Clay Material from Wack (Adamawa, Cameroon)

This study reports the investigation of the influence of adding waste glass on the properties of fired clay specimen. Four different particle sizes (smaller than 100 μm, 300μm, 500μm, and 800 μm) of waste glass were mixed with a clay material at contents of 0%, 2%, 6% and 10% per weight. Specimen samples were fired at 750℃ in an electrical furnace for 6 hours, at a heating rate of 5℃/min. The physical and mechanical properties of terracotta are studied. The chemical analysis revealed that the clays were dominated by kaolinite and montmorillonite with small proportion of mixed layers clay. The fine grained texture (0.002 mm > 25%) and high plasticity (WP > 30%) of the clays were responsible for the moderate and high values of shrinkage upon oven drying and firing. The firing color variation from reddish brown shade was due to the amounts of iron and titanium oxides present in the obtained material. The water absorption was varied between 17.40% and 13.70%, while the linear shrinkage was estimated to be between 0.70% and 1.20% and the flexural strength from 5.30 to 8.10 MPa. These results showed that mixing clay with waste glass at 750℃ is an interesting approach to obtain reddish brown ceramics destined for bricks or roofing tiles.

Properties of phosphate glass waste forms containing fluorides from a molten salt reactor

Radioactive fluoride wastes are generated during the operation of molten salt reactors(MSRs) and reprocessing of their spent fuel.Immobilization of these wastes in borosilicate glass is not feasible because of the very low solubility of fluorides in this host.Alternative candidates are thus an active topic of research including phosphatebased glasses,crystalline ceramics,and hybrid glass-ceramic systems.In this study,mixed fluorides were employed as simulated MSRs waste and incorporated into sodium aluminophosphate glass to obtain phosphate-based waste form.These waste forms were characterized by X-ray diffraction,Raman spectroscopy,and scanning electron microscopy.Leaching tests were performed in deionized water using the product consistency test A method.This study demonstrates that up to 20 mol%of simulated radioactive waste can be introduced into the NaA1 P glass matrix,and the chemical durability is much better than that of borosilicate.The addition of Fe_2O_3 in the NaAlP glass matrix results in increases of the chemical durability at the expense of fluoride loading(to 6.4 mol%).Phosphate glass vitrification of radioactive waste containing fluorides is a potential method to treat and dispose of MSR wastes.

Glass matrix composite material prepared with waste foundry sand

The technology of glass matrix of the composite material manufactured through a sintering process and using waste foundry sand and waste glass as the main raw materials was studied. The effects of technological factors on the performance of this material were studied. The results showed that this composite material is formed with glass as matrix, core particulate as strengthening material, it has the performance of glass and ceramics, and could be used to substitute for stone.

Study on Factors Affecting Properties of Foam Glass Made from Waste Glass

Foam glass is a new green material to make use of waste glass and is popular for its energy-saving and light weight features.The problems in the current study of foam glass is that its properties require improvement to match the growing demands of application specific standards.Properties of foam glass is related to its porous structure,which is affected by various factors.The influence of raw material component,foaming agents and sintering system on the porous structure and properties of foamed glass is studied.Density decreases with the decrease of quartz and barite content.Thermal conductivity is more affected by barite content,and the lowest thermal conductivity is obtained when 10%quartz and 6%borax are added.Compressive strength is more affected by borax content,and the highest compressive strength is obtained when 5%quartz,10%barite and 6%borax are added.Foam glass samples with different porous structures and improved properties are obtained using graphite and CaCO3 as foaming agents.Compared with the soldcommercial foam glass for thermal insulation materials,the compressive strength of samples prepared by using compound foaming agents is increased by a factor of 2–3 times higher.With porous structure and properties adjusted by the optimization of raw materials and foaming agent,there exists the potential for factories to produce foam glass with expanded application scope.

Phosphorus Adsorption and Nitric Acid Reduction by Ferrous Sulfate-Treated Foamed Waste Glass

Wastewaters containing phosphorus and nitric acid are produced during biological treatment processes. In this study, a material for treating such wastewaters was developed. Foamed glass was produced from waste glass and then heated with iron sulfate to prepare an adsorbent for phosphorus and carrier for reducing nitric acid. The adsorbent performance was evaluated in batch and continuous experiments. The saturated adsorption amount of phosphate was 6.23 mg/g for the product obtained from glass of size 3 to 12 mm;the amount adsorbed was relatively high, in spite of the large glass size. The denitrification by reduction of nitrate was around 25%.

Simultaneous removal of cesium and strontium using a photosynthetic bacterium, <i>Rhodobacter sphaeroides</i>SSI immobilized on porous ceramic made from waste glass

This study investigated practical and simultaneous removal of cesium (Cs, initial concentration of 5 mg/L) and strontium (Sr, initial concentration of 5 mg/L) using a photosynthetic bacterium, Rhodobacter sphaeroides SSI, immobilized on recovery-type porous ceramic made from glass waste. When 4 - 8 pieces /L of SSI immobilized ceramic were added to synthetic sewage wastewater containing glucose, almost 100% of Cs and 57% - 61% removal of Sr was observed after 3 day’s aeration treatment. The high potassium (K) concentration in wastewater suppressed Cs removal, but did not affect Sr removal. Other substrates such as lactic, acetic, and propionic acids were useful for Cs and Sr removal. But, removal efficiencies were lower than about 50%. When the practical outdoor removal experiment carried out using1 m3 vessel, almost 100% of Cs and 51% of Sr were removed like a laboratory experiment after 3 day’s aerobic treatment. After treatment, the SSI immobilized ceramic was recovered easily from water using an electromagnet. This SSI immobilized ceramic seem to remove radioactive Cs and Sr from water environments of Fukushima,Japan.

Effect of Mitigating Strength Retrogradation of Alkali Accelerator by the Synergism of Sodium Sulfate and Waste Glass Powder

This work aims to utilize waste glass powder(WGP)as a plementary material to mitigate the strength shrinkage caused by the alkaline accelerator.Waste glass power was used to replace cement by 0%,10%,and 20%to evaluate waste glass powder on the alkaline accelerator’s strength retrogradation.The results show that the strength improvement effect of unitary glass powder is inconspicuous.Innovative methods have been proposed to use sodium sulfate and waste glass powder synergism,using the activity of amorphous silica in glass powder.Compared with the reference group,the compressive strength of 28d mortar increases by 67%when the sodium sulfate content is 2.5%,and the replacement amount of waste glass powder is 10%.Besides,XRD and SEM analysis of hydration products also confirmed that the synergistic effect of sodium sulfate and waste glass powder could reduce strength inversion.The findings presented in this paper are pivotal for using waste glass to solve the problem of strength inversion caused by the alkaline accelerator.

Optimization of Mortar Compressive Strength Prepared with Waste Glass Aggregate and Coir Fiber Addition Using Response Surface Methodology

Waste Glass(WGs)and Coir Fiber(CF)are not widely utilized,even though their silica and cellulose content can be used to create construction materials.This study aimed to optimize mortar compressive strength using Response Surface Methodology(RSM).The Central Composite Design(CCD)was applied to determine the optimization of WGs and CF addition to the mortar compressive strength.Compressive strength and microstructure testing with Scanning Electron Microscope(SEM),Fourier-transform Infrared Spectroscopy(FT-IR),and X-Ray Diffraction(XRD)were conducted to specify the mechanical ability and bonding between the matrix,CF,and WGs.The results showed that the chemical treatment of CF produced 49.15%cellulose,with an average particle size of 1521μm.The regression of a second-order polynomial model yielded an optimum composition consisting of 12.776%WGs and 2.344%CF with a predicted compressive strength of 19.1023 MPa.C-S-H gels were identified in the mortars due to the dissolving of SiO_(2) in WGs and cement.The silica from WGs increased the C-S-H phase.CF plays a role in preventing,bridging,and branching micro-cracks before reaching maximum stress.WGs aggregates and chemically treated CF are suitable to be composited in mortar to increase compressive strength.

Net-Shape Clay Ceramics with Glass Waste Additive

In this paper, a glass powder from waste containers was mixed (10 - 40 wt.%) with a kaolinitic sandy clay from Cameroon to elaborate net-shape ceramics, fired at 1100°C. The sintering behavior was from dilatometry and thermo gravimetric analyses together with the characterization of porosity and flexural strength. The increase of glass to kaolinite ratio reduces the sintering shrinkage leading to a none-densification sintering when 40 wt.% of glass is added in the mixture. The volume variation during the whole firing process is from the individual volume variations during the quartz transformation, the structural reorganization of kaolinite and during sintering. Quartz size and relative quantity have a significant role on the first processes since it leads to either cohesive or un-cohesive behavior. But the glass quantity strongly controls the second and the third thermal processes because glass additions change the recrystallization processes, leading to the formation of dense clay-glass agglomerates distributed within the three dimensional quartz network.

Compressive Strength and Electron Paramagnetic Resonance Studies on Waste Glass Admixtured Cement

The present work reports the effect of waste glass (WG) on the properties of Portland cement through Electron Para- magnetic Resonance (EPR) study. Cement pastes containing 0, 10, and 30% replacement of waste glass with cement and in a water to cement ratio of 0.4 have been prepared. The g factors of Fe(III) and Mn(II) impurities at different hydration ages have been calculated. The decreased gFe values and simultaneous increase in gMn values with increase in replacement % of WG are explained due to retardation of cement hydration.

Mechanical Properties and Solidified Mechanism of Tailings Mortar with Waste Glass

In order to improve the comprehensive utilization of solid waste such as iron tailings and waste glass and so on,mechanical property test of cement tailings mortar mixed waste glass and curing mechanism research were conducted in the key materials mechanics lab of Liaoning province.The experimental results show that adding waste glass particles can improve the grain size distribution of tailings.The effect is proportional to the content.The compressive strength of tailings mortar has increased significantly.The fineness modulus of tailings mortar mixture adding waste glass powder was gradually reducing with the increase of the dosage of waste glass powder,but the compressive strength of the mixture has gradually enhanced with the increase of the dosage.Microscopic analysis shows that the waste glass particles in the mortar mainly play a role of coarse aggregate and glass powder after grinding fine below a certain size shows strong volcanic activity,which can act hydration with tailings,at the same time glass powder also,plays a role in fine aggregate filling.Therefore,all of glass particles and glass powder can be used as the additive material for improving and optimizing the mechanical property of tailings mortar.

Effects of Wood Ash and Waste Glass Powder on Properties of Concrete in Terms of Workability and Compressive Strength in Jaresh City

The potential for using fly ash as a supplementary cementing material in concrete has been known almost since the beginning of the previous century. Fly ash was used as a supplementary cementing material (SCM) in the production of Portland cement concrete. A supplementary cementing material, when used in conjunction with Portland cement, contributes to the properties of the hardened concrete through hydraulic or pozzolanic activity, or both. In this study, the fly ash and waste glass powder were used in concrete blocks to study the improvement of concrete in terms of workability and strength. Therefore, an experimental study will be conducted to measure the engineering properties of cured concrete. In this research, local raw material from Jaresh area was used.

Utilisation of Borosilicate Glass Waste as a Micro-Filler for Concrete

Glass from a light bulb is a waste product that cannot be utilised in a traditional way. This study looks into the possibilities of using lamp borosilicate glass powder as a cement replacing admixture in conventional concrete. Experimental work provides preparation of standard concrete samples and sample testing after seven and 28-day ageing periods in standard conditions. The following glass materials were used for cement replacement： rough ground glass powder, glass dust from filters （both materials were obtained from a glass treatment plant） and additionally ground glass powder. The effect of glass powder on cement setting time was studied. The experimental results indicate that replacement of cement by rough glass powder decreases the compressive strength. Fine glass particles make it possible to replace up to 20% of cement without the loss in strength characteristics. Fine glass powder offers a long-term hardening effect. The best compressive strength results were achieved by using the glass that was additionally ground for 60 minutes. Glass dust obtained from filters shows a less significant effect. Summarising the research findings it may be concluded that ground borosilicate lamp glass may be successfully applied as a micro-filler for concrete as cement replacing material.