Natural rubber latex as a potential additive for water-based drilling fluids

The environmental hazards and"carbon footprint"of oil and gas drilling can be significantly reduced by replacing traditional petroleum-based chemical additives with natural materials derived from plants and animals.This paper explored for the first time the interaction mechanism between natural rubber latex(NRL)and bentonite suspensions(BTs)through a series of characterization experiments,as well as the potential applications in water-based drilling fluids(WBDF).The gel viscoelasticity experiments showed that NRL could decrease the consistency coefficient(k)and flow index(n)of BTs,and enhance the shear thinning performance of BTs as pseudo-plastic fluids.In addition,0.5 w/v%NRL not only increased the critical yield stress and strengthened the structural strength between the bentonite particles,but also facilitated the compatibility of pressure loss and flow efficiency.The evaluation of colloidal stability and WBDF performance indicated that NRL particles could promote the hydration and charge stability on the surface of BTs particles,and optimize the particle size distribution and flow resistance of WBDF under the"intercalation-exfoliation-encapsulation"synergistic interaction.Moreover,NRL can improve the rheological properties of WBDF at high temperatures(<150.C),and form a dense blocking layer by bridging and sealing the pores and cracks of the filter cake,which ultimately reduces the permeability of the cake and the filtration loss of WBDF.

Novel water-based nanolubricant with superior tribological performance in hot steel rolling

Novel water-based nanolubricants using TiO2 nanoparticles(NPs)were synthesised by adding sodium dodecyl benzene sulfonate(SDBS)and glycerol,which exhibited excellent dispersion stability and wettability.The tribological performance of the synthesised nanolubricants was investigated using an Rtec ball-on-disk tribometer,and their application in hot steel rolling was evaluated on a 2-high Hille 100 experimental rolling mill,in comparison to those without SDBS.The water-based nanolubricant containing 4 wt%TiO2 and 0.4 wt%SDBS demonstrated superior tribological performance by decreasing coefficient of friction and ball wear up to 70.5%and 84.3%,respectively,compared to those of pure water.In addition to the lubrication effect,the suspensions also had significant effect on polishing of the work roll surface.The resultant surface improvement thus enabled the decrease in rolling force up to 8.3%under a workpiece reduction of 30%at a rolling temperature of 850◦C.The lubrication mechanisms were primarily ascribed to the formation of lubricating film and ball-bearing effect of the TiO2 NPs.

High temperature and high pressure rheological properties of high-density water-based drilling fluids for deep wells

To maintain tight control over rheological properties of high-density water-based drilling fluids, it is essential to understand the factors influencing the theology of water-based drilling fluids. This paper examines temperature effects on the rheological properties of two types of high-density water-based drilling fluids （fresh water-based and brine-based） under high temperature and high pressure （HTHP） with a Fann 50SL rheometer. On the basis of the water-based drilling fluid systems formulated in laboratory, this paper mainly describes the influences of different types and concentration of clay, the content of a colloid stabilizer named GHJ-1 and fluid density on the rheological parameters such as viscosity and shear stress. In addition, the effects of aging temperature and aging time of the drilling fluid on these parameters were also examined. Clay content and proportions for different densities of brine-based fluids were recommended to effectively regulate the rheological properties. Four theological models, the Bingham, power law, Casson and H-B models, were employed to fit the rheological parameters. It turns out that the H-B model was the best one to describe the rheological properties of the high-density drilling fluid under HTHP conditions and power law model produced the worst fit. In addition, a new mathematical model that describes the apparent viscosity as a function of temperature and pressure was established and has been applied on site.

Carbon nanotube enhanced water-based drilling fluid for high temperature and high salinity deep resource development

Drilling fluids face failure during drilling deep reservoir with high temperature and high salt.The experimental results show that high temperature and salinity reduce the negative charge on the surface of bentonite in the drilling fluid and cause the coalescence of bentonite particles.As a result,the particles coalesce,the grid structure is destroyed,and the rheological properties,rock-carrying capacity and filtration properties are lost.To resolve the foregoing,in this study,0.05-wt%carbon nanotubes are introduced into a 4%bentonite drilling fluid under conditions where the temperature and concentration of added Na Cl reach 180°C and 10 wt%,respectively.The carbon nanotubes adsorb on the bentonite surface and increase the space among bentonite particles.The steric hindrance prevents the coalescence of bentonite in high temperature and high salt environment.Thus bentonite maintains the small size distribution of bentonite and supports the bentonite grid structure in the drilling fluid.As a result,the rock-carrying capacity of the drilling fluid increases by 85.1%.Moreover,the mud cake formed by the accumulation of small-sized bentonite particles is dense;consequently,the filtration of bentonite drilling fluid reduced by 30.2%.

Notoginsenoside as an environmentally friendly shale inhibitor in water-based drilling fluid

The demand for non-toxic and biodegradable shale inhibitors is growing in the drilling industry.In this paper,the effect of notoginsenoside(NS)as a new,environmentally friendly inhibitor of shale hydration is systematically studied for the first time.The inhibition performance of NS was evaluated via inhibition evaluation tests,including mud ball immersion tests,linear expansion tests,shale rolling recovery tests,and compressive strength tests.The inhibition mechanism of NS was analyzed using Fourier transform infrared spectroscopy(FTIR),contact angle measurements,particle size distribution determination,thermogravimetric analysis(TGA),and scanning electron microscopy(SEM).The experimental results demonstrate that NS is able to adhere to the clay surface,forming a hydrophobic film that prevents the entry of water molecules and inhibiting the hydration dispersion of the clay.Because of this,NS can maintain the original state of bentonite pellets in water,which can effectively reduce the swelling rate of bentonite,increase the recovery rate of shale drill cuttings,maintain the strength of the shale,and therefore maintain the stability of the borehole wall during drilling.In addition,NS is non-toxic,degradable,and compatible with water-based drilling fluids.The above advantages make NS a promising candidate for use as an environmentally friendly shale inhibitor.

Study on Tribological Properties of the Rolling Fluid Containing Nano-MoS_2 for Cold Rolling of Steel Strip

The nano-MoS2 particles were adopted to substitute for the extreme-pressure and anti-wear additives to the rolling fluid for steel strips.An optimal formulation and technical process for adding nano-MoS2 particles to the rolling fluid were obtained through orthogonal experiments with three factors at three levels.The tests have led to the following conclusions:(a) the nanoparticles should be added to a base oil with high saponification value;(b) the concentration of nanoparticles in rolling fluid should be equal to 0.6%;and (c) when the reaction time needed for surfactants (oleic acid,for example) to modify the nanoparticles was 40 min,the rolling fluid could have the best tribological properties.The lubricity of rolling fluid was verified by using a 4-high cold rolling test mill which showed that the rolling fluid with nano-MoS2 particles had the excellent lubricant performance to improve the surface quality of the steel strip remarkably.The mechanism of nano-MoS2 particles in the rolling process has been investigated by a series of characterization instruments,which have showed that,with its fullerene-like structure,the nano-MoS2 particles have self-lubricating properties and extra-low friction coefficient,and can easily form a protective film with low shear strength on the surface of friction pairs.

Improving the anti-collapse performance of water-based drilling fluids of Xinjiang Oilfield using hydrophobically modified silica nanoparticles with cationic surfactants

Wellbore instability,especially drilling with water-based drilling fluids(WBDFs)in complex shale for-mations,is a critical challenge for oil and gas development.The purpose of this paper is to study the feasibility of using hydrophobically modified silica nanoparticle(HMN)to enhance the comprehensive performance of WBDFs in the Xinjiang Oilfield,especially the anti-collapse performance.The effect of HMN on the overall performance of WBDFs in the Xinjiang Oilfield,including inhibition,plugging,lu-bricity,rheology,and filtration loss,was studied with a series of experiments.The mechanism of HMN action was studied by analyzing the changes of shale surface structure and chemical groups,wettability,and capillary force.The experimental results showed that HMN could improve the performance of WBDFs in the Xinjiang Oilfeld to inhibit the hydration swelling and dispersion of shale.The plugging and lubrication performance of the WBDFs in the Xinjiang Oilfield were also enhanced with HMN based on the experimental results.HMN had less impact on the rheological and filtration performance of the WBDFs in the Xinjiang Oilfield.In addition,HMN significantly prevented the decrease of shale strength.The potential mechanism of HMN was as follows.The chemical composition and structure of the shale surface were altered due to the adsorption of HMN driven by electrostatic attraction.Changes of the shale surface resulted in significant wettability transition.The capillary force of the shale was converted from a driving force of water into the interior to a resistance.In summary,hydrophobic nanoparticles presented afavorable application potential for WBDFs.

Application of sustainable basil seed as an eco-friendly multifunctional additive for water-based drilling fluids

Basil seed,containing anionic heteropolysaccharides in its outer pericarp,swells as gelatinous hydrocolloid when soaked in water.In this study,basil seed powder(BSP)was used as a multifunctional additive for water-based drilling fluids.The chemical composition,water absorbency,rheological properties of aqueous suspension of BSP were tested.The effect of BSP on the rheological and filtration of bentonitebased drilling fluid before and after thermal aging was investigated.The inhibition characteristics were evaluated by linear swelling,shale cuttings dispersion and shale immersion test.Lubricity improvement by BSP was measured with extreme pressure lubricity test.The results revealed that incorporation of BSP into bentonite suspension improved rheological and filtration properties effectively after thermal aging of 120℃.BSP exhibited superior inhibitive capacity to xanthan and synergistic effect with KCl.BSP could reduce friction by forming hydration layer.The nanoscale three-dimensional network structures enable BSP to maintain high water retention and absorb strongly on bentonite and metal surface,contributing to enhanced rheology,filtration,inhibition and lubrication properties.The versatile characteristic of BSP,as well as biodegradation makes it a promising additive using in high performance water-based drilling fluid and a potential alternative to conventional synthetic polymers.

A new environmentally friendly water-based drilling fluids with laponite nanoparticles and polysaccharide/polypeptide derivatives

Considering the increasing environmental pressure,environmentally friendly and high-performance water-based drilling fluids(WBDFs)have been widely studied in recent years to replace the commonly used oil-based drilling fluids(OBDFs).However,few of these drilling fluids are entirely composed of natural materials,which makes it difficult to achieve real environmental protection.Using laponite nanoparticles and various derivatives of natu ral mate rials,including cro sslinked starch,cellulose composite,gelatin ammonium salt,poly-l-arginine,and polyanionic cellulose,a kind of environmentally friendly water-based drilling fluid(EF-WBDF)was built for drilling in environment-sensitive areas.The properties of this EF-WBDF were evaluated by thermal stability tests on rheology,filtration,inhibition,and salt contamination.Besides,biological toxicity,biodegradability,heavy mental content and wheat cultivation tests were conducted to investigate the environmental factor of EF-WBDF.Results showed that EF-WBDF displayed satisfactory thermal resistance up to 150℃,and the rheological properties did not suffer significant fluctuation,showing potential application in high-temperature wells.The optimal rheological model of EF-WBDF was Herschel-Bulkley model.This EF-WBDF performed an eligible filtration of 14.2 mL at 150℃and a differential pressure of 3.5 MPa.This fluid could still maintain colloidal stability after being contaminated by 7.5%NaCl or 0.5%CaC1_(2).Meanwhile,rather low clay swelling degree of 2.44 mm and high shale recovery of more than 95%ensured the inhibitive capability of EF-WBDF.Furthermore,EF-WBDF presented a half maximal effective concentration(EC_(50))of51200 mg/L and a BOD/COD ratio of 47.55%,suggesting that EF-WBDF was non-toxic and easily biodegradable.The wheat cultivated in EF-WBDF could grow healthily,beneficial for reducing the adverse impact on ecological environment.The formed EF-WBDF has a promising future for drilling in environment-sensitive and high-temperature areas.

Investigation of regulating rheological properties of water-based drilling fluids by ultrasound

Regulating rheological properties of water-based drilling fluids has always been a hot topic.This paper proposed a new method for regulating rheological properties of water-based drilling fluids by ultrasonic field.The experimental results showed that the ultrasound increased the viscosity and yield point of bentonite suspension by reducing the particle size of clay,destroying the network structure between clay particles,increasing the mud yield and the cation exchange capacity of bentonite,and promoting the hydration dispersion of bentonite.The change of rheological property showed a memory effect at room temperature and high temperature.Besides,the ultrasonic energy affected the network structure between clays and polymer chains,thus regulating the rheological properties of the bentonite-polymer system.For two types of drilling fluids investigated,the rheology of the poly-sulfonate drilling fluid was regulated by damaging the grid structure between additives and clays by low-power ultrasound and reducing the clay particle size by high-power ultrasound,while the rheology of the deep-water drilling fluid was mainly regulated by disentangling the spatial grid structure between additives.Additionally,ultrasound showed no effect on the lubricity,inhibition and stability of drilling fluids,which proved the feasibility of ultrasound to regulate rheological properties of water-based drilling fluids.

Super-amphiphobic, strong self-cleaning and high-efficiency water-based drilling fluids

Based on the amphiphobic theory on underground rock surface, a super-amphiphobic agent is developed and evaluated which can form nano-micro papilla structure on rock, filter cake and metal surface, reduce surface free energy, prevent collapse, protect reservoir, lubricate and increase drilling speed. With this super-amphiphobic agent as the core agent, a super-amphiphobic, strong self-cleaning and high-performance water-based drilling fluid system has been developed by combining with other agents based on drilled formation, and compared with high-performance water-based drilling fluid and typical oil based drilling fluid commonly used in oilfields. The results show that the super-amphiphobic, strong self-cleaning and high-performance water-based drilling fluid has better rheology, and high temperature and high pressure filtration similar with that of oil-based drilling fluid, inhibiting and lubricating properties close to oil based drilling fluid. Besides, the super-amphiphobic system is non-toxic, safe and environmentally friendly. Field tests show this newly developed drilling fluid system can prevent wellbore collapse, reservoir damage and pipe-sticking, increase drilling speed and lower drilling cost, meeting the requirement of safe, high efficient, economic and environmentally friendly drilling. Compared with other drilling fluids, this new drilling fluid system can reduce downhole complexities by 82.9%, enhance the drilling speed by about 18.5%, lower drilling fluid cost by 39.3%, and increase the daily oil output by more than 1.5 times in the same block.

THE ESTABLISHMENT OF CALCULATION FORMULA FOR CASTING－ROLLING FORCE OF VISCOUS FLUID AND THE INFLUENCE OF TECHNOLOGICAL FACTORS

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NUMERICAL STUDY ON 3-D FLUID FLOW WITHIN THE MOLTEN POOL DURING UNEQUAL DIAMETER TWIN ROLL STRIP CAST-ROLLING

In this paper three-dimensional flow field in the molten pool between unequal diameter twin rolls has been studied by BFC technology and SIMPLEC numerical method. From the computed flow pattern,the characteristic of molten steel flow has been discussed. The dynamics generated by the feeding flow and the motivation of counter-rotating twin rolls produces a recirculating flow field nearby the small roll due to the larger room and less resistant here and fluid flows along the roll surface tangential nearby large roll and extends to two side dams. There is faintly flow around the dams of molten pool

Hydrophobic Small-Molecule Polymers as High-Temperature-Resistant Inhibitors in Water-Based Drilling Fluids

Water-based drilling fluids can cause hydration of the wellbore rocks,thereby leading to instability.This study aimed to synthesize a hydrophobic small-molecule polymer(HLMP)as an inhibitor to suppress mud shale hydration.An infrared spectral method and a thermogravimetric technique were used to characterize the chemical composition of the HLMP and evaluate its heat stability.Experiments were conducted to measure the linear swelling,rolling recovery rate,and bentonite inhibition rate and evaluate accordingly the inhibition performance of the HLMP.Moreover,the HLMP was characterized through measurements of the zeta potential,particle size distribution,contact angles,and interlayer space testing.As confirmed by the results,the HLMP could successfully be synthesized with a favorable heat stability.Furthermore,favorable results were found for the inhibitory processes of the HLMP on swelling and dispersed hydration during mud shale hydration.The positively charged HLMP could be electrically neutralized with clay particles,thereby inhibiting diffusion in the double electron clay layers.The hydrophobic group in the HLMP molecular structure resulted in the formation of a hydrophobic membrane on the rock surface,enhancing the hydrophobicity of the rock.In addition,the small molecules of the HLMP could plug the spaces between the layers of bentonite crystals,thereby reducing the entry of water molecules and inhibiting shale hydration.

Preparation and Performance of the Hyperbranched Polyamine as an Effective Shale Inhibitor for Water-Based Drilling Fluid

Seeking effective solutions to control and mitigate the interaction between drilling fluids and clay formations has been a challenge for many years, and various shale inhibitors have shown excellent results in problematic shale formations around the world. Herein, the hyperbranched polyamine (HBPA) inhibitor with a higher ratio of amine groups and obvious tendentiousness in protonation was successfully synthesized from ethylenediamine, acryloyl chloride and aziridine by five steps, in which the metal-organic framework (MOF) was employed as a catalyst for ring-open polycondensation (ROP). The structure and purity were confirmed by nuclear magnetic resonance hydrogen spectroscopy and high-performance liquid chromatography (HPLC) respectively. The HBPA displays more excellent performance than EDA and KCl widely applied in the oil field. After aging at 80°C and 180°C, the YP of a slurry system containing 25 wt.% bentonite and 2 wt.% HBPA are just 8.5 Pa and 5.5 Pa (wt.%: percentage of mass), respectively. The swelling lengths of 2 wt.% HBPA are estimated to be 1.78 mm, which falls by 70% compared with that of freshwater. Under a hot rolling aging temperature of 180°C, the HBPA system demonstrates a significant inhibition with more than 85% shale cuttings recovery rate and is superior to conventional EDA and KCl. Mechanism analysis further validates that the HBPA can help to increase the zeta potential.

Mechanism of shales stabilization by hydrophobized poly(ethylene glycol)/K^(+) in water-base drilling fluids

The mechanism of the hydrophobized poly(ethylene glycol)(PEG)/K^(+) system inhibiting shale hydration was studied by laboratory experiment. The inhibition performance was evaluated through cuttings hot-rolling dispersion, bentonite inhibition and contact angle tests. The inhibition became stronger as contact angle and PEG concentration increased. A modified cuttings hot-rolling dispersion experiment suggested that these molecular systems did not act through the thermally activated mud emulsion(TAME) mechanism. The interaction of the PEG/K^(+) with clay samples was investigated through adsorption studies and by Fourier transform infrared spectroscopy(FT-IR), X-ray diffraction(XRD) and thermogravimetric analysis(TGA). The adsorption isotherms showed that the presence of K^(+) increased the PEG affinity for the clay surface. This inhibition effect was accompanied by a reduction of the bentonite hydration with PEG adsorption, evidenced by FT-IR, TGA and differential thermogravimetric(DTG) curves. XRD patterns were conclusive in showing that the presence of K^(+) ions limited the expansion of the clay interlamellar region to only one PEG layer, and the terminal hydrophobic segments of the PEG chains turned out to be determinant in enhancement of the inhibitory efficiency. The cuttings hot-rolling dispersion was carried out on water-base drilling fluid with PEG/K^(+), which proved the inhibition performance of PEG/K^(+) in oil field drilling.

Establishment of mathematical moment model in twin casting rolling rolls

In continuous casting rolling process, the deformed body is different from the hot rolling strip. The metal in casting rolling zone is first assumed to be viscous fluid and the mathematical model of casting rolling force is established, then the calculating formula for casting rolling torque is derived. In addition, considering the effects of deforming cone and appendant torque of rotary junctions sealing ring, the calculating model which accords with casting rolling condition is found out. Theoretical formula is proved by experiment.

Mathematical modeling of fluid flow and level profile during twin-roll strip casting process

In twin-roll strip casting process,transport phenomena of fluid in the molten pool directly affect the process stability and the quality of products.In order to elucidate the fundamental transport phenomena in twin-roll casting,a commercial software called ProCAST was employed to simulate the transient fluid flow and level profile behaviors during the early stage of the process in this study.The coupled set of governing differential equations for mass,momentum and energy balance were solved with the finite element method and the transient free surface problem was treated with a volume of fluids(VOF) approach.The effect of different delivery systems configuration on flow pattern,level profile in the pool was studied and analyzed in this paper. The new wedge metal delivery systems have been optimized for the twin-roll strip caster.It was shown that new type metal delivery systems had a preferable effect on the uniform distribution of fluid and level fluctuation in the pool.The simulation results also provide a valuable basis for the optimization of delivery system and process parameters during the initial pouring stage.

Fluid Resonance Between Twin Floating Barges with Roll Motion Under Wave Action

The wave-induced fluid resonance between twin side-by-side rectangular barges coupled with the roll motion of the twin barges is investigated by both numerical simulation and physical model test.A 2D numerical wave flume,based on an open source computational fluid dynamics(CFD)package OpenFOAM,is applied for the numerical simulation.After numerical validations and convergent verifications,the characteristics of the fluid resonance in the gap between the twin rolling side-by-side barges are examined.The resonant frequency of the oscillating fluid in the gap between the twin rolling barges decreases compared with that between the twin fixed barges.Generally,the twin barges roll in the opposite directions,and their equilibrium positions lean oppositely with respect to the initial vertical direction.A physical model test is carried out for a further investigation,in which the twin barges are set oppositely leaning and fixed.From the present experimental results,a linear decrease of the resonant frequency with the increasing leaning angle is found.Combined with the numerical results,the deflection of the equilibrium positions of the twin barges is a relevant factor for the resonant frequency.Besides,the effects of the gap width and incident wave height on the fluid resonance coupled with roll motion are examined.

Modulation Equations for Roll Waves on Vertically Falling Films of a Power-Law Fluid

Waves of finite amplitude on a thin layer of non-Newtonian fluid modelled as a power-law fluid are considered. In the long wave approximation, the system of equations taking into account the viscous and nonlinear effects has the hyper- bolic type. For the two-parameter family of periodic waves in the film flow on a vertical wall the modulation equations for nonlinear wave trains are derived and investigated. The stability criterium for roll waves based on the hyperbolicity of the modulation equations is suggested. It is shown that the evolution of stable roll waves can be described by self-similar solutions of the modulation equations.