Dynamic characteristics of coal specimens with varying static preloading levels under low-frequency disturbance load

The mechanical properties of residual coal pillars under the influence of upward mining disturbances significantly affect the safety of residual mining activities on working faces.This study conducted low-frequency disturbance dynamic uniaxial compression tests on coal specimens using a self-developed dynamic-static load coupling electro-hydraulic servo system,and studied the strength evolutions,surface deformations,acoustic emission(AE)characteristic parameters,and the failure modes of coal specimens with different static preloading levels were studied.The disturbance damage is positively correlated with the coal specimen static preload level.Specifically,the cumulative AE count rates of the initial accelerated damage stage for the coal specimens with static preloading level of 60%and 70%of the uniaxial compressive strength(UCS)were 2.66 and 3.19 times that of the 50%UCS specimens,respectively.Macroscopically,this behaviour manifested as a decrease in the compressive strength,and the mean strengths of the disturbance-damaged coal specimens with 60%and 70%of UCS static preloading decreased by 8.53%and 9.32%,respectively,compared to those of the specimens under pure static loading.The crack sources,such as the primary fissures,strongly control the dynamic response of the coal specimen.The difference between the dynamic responses of the coal specimens and that of dense rocks is significant.

Effect of preload forces on multidimensional signal dynamic behaviours for battery early safety warning

Providing early safety warning for batteries in real-world applications is challenging.In this study,comprehensive thermal abuse experiments are conducted to clarify the multidimensional signal evolution of battery failure under various preload forces.The time-sequence relationship among expansion force,voltage,and temperature during thermal abuse under five categorised stages is revealed.Three characteristic peaks are identified for the expansion force,which correspond to venting,internal short-circuiting,and thermal runaway.In particular,an abnormal expansion force signal can be detected at temperatures as low as 42.4°C,followed by battery thermal runaway in approximately 6.5 min.Moreover,reducing the preload force can improve the effectiveness of the early-warning method via the expansion force.Specifically,reducing the preload force from 6000 to 1000 N prolongs the warning time(i.e.,227 to 398 s)before thermal runaway is triggered.Based on the results,a notable expansion force early-warning method is proposed that can successfully enable early safety warning approximately 375 s ahead of battery thermal runaway and effectively prevent failure propagation with module validation.This study provides a practical reference for the development of timely and accurate early-warning strategies as well as guidance for the design of safer battery systems.

Research on Optimal Preload Method of Controllable Rolling Bearing Based on Multisensor Fusion

Angular contact ball bearings have been widely used in machine tool spindles,and the bearing preload plays an important role in the performance of the spindle.In order to solve the problems of the traditional optimal preload prediction method limited by actual conditions and uncertainties,a roller bearing preload test method based on the improved D-S evidence theorymulti-sensor fusion method was proposed.First,a novel controllable preload system is proposed and evaluated.Subsequently,multiple sensors are employed to collect data on the bearing parameters during preload application.Finally,a multisensor fusion algorithm is used to make predictions,and a neural network is used to optimize the fitting of the preload data.The limitations of conventional preload testing methods are identified,and the integration of complementary information frommultiple sensors is used to achieve accurate predictions,offering valuable insights into the optimal preload force.Experimental results demonstrate that the multi-sensor fusion approach outperforms traditional methods in accurately measuring the optimal preload for rolling bearings.

Near resonance vibration isolation on a levered-dual response(LEDAR)Coulomb-damped system by differential preloads/offsets in linear springs

The levered-dual response(LEDAR)Coulomb-damped system attains near resonant vibration isolation by differential preloads/offsets in linear springs.It takes the advantages of both the preloads/offsets in linear springs and the guiderail friction for realizing different levels of vibration isolation.The isolation capacities are investigated on the strategies with both the horizontal and vertical guiderails,with the horizontal rail only,and without guiderails.The compressive preloads generally result in the consumption of most of the initial excitation energy so as to overcome the potential threshold.The isolation onsets at the frequency ratio of 1∓0.095 on the left-hand side(LHS)and the right-hand side(RHS)of the lever are relative to the load plate connector.The observed near resonant isolation thus makes the LEDAR system a candidate for the isolation of the mechanical systems about resonance while opening a path for simultaneous harvesterisolation functions and passive functions at extreme frequencies.

Time-domain CFD computation and analysis of acoustic attenuation performance of water-filled silencers

The multi-dimensional time-domain computational fluid dynamics(CFD) approach is extended to calculate the acoustic attenuation performance of water-filled piping silencers. Transmission loss predictions from the time-domain CFD approach and the frequency-domain finite element method(FEM) agree well with each other for the dual expansion chamber silencer, straight-through and cross-flow perforated tube silencers without flow. Then, the time-domain CFD approach is used to investigate the effect of flow on the acoustic attenuation characteristics of perforated tube silencers. The numerical predictions demonstrate that the mean flow increases the transmission loss, especially at higher frequencies, and shifts the transmission loss curve to lower frequencies.

A Design Method of the Rotor Auxiliary Slot for the Water-filled Submersible Induction Motors

Aiming at the problem of electromagnetic vibration of the water-filled submersible induction motor(WSIM),a method of opening auxiliary slots on the rotor side is proposed to weaken the air-gap field harmonics caused by the rotor slot permeance harmonics.By analyzing the research status of electromagnetic vibration of the WSIM and the composition of the air-gap magnetic field of the motor,the idea that the auxiliary slots mainly affect the air-gap field harmonics by changing the air-gap permeance of the motor is put forward.The mathematical model of air-gap permeance of WSIM is established to simulate the influence of auxiliary slots on the air-gap permeance.Through the parametric analysis of the mathematical model,the change of auxiliary slot size is simulated.The air-gap permeance waveform is decomposed by the two-dimensional Fourier transform,and then the variation of the air-gap permeance harmonics with the size of the auxiliary slot is analyzed.Finally,the finite element simulation model of the WSIM with the auxiliary slots is established,and the waveform of the air-gap flux density of the motor is analyzed to verify the effectiveness of the mathematical model.Meanwhile,the results show that after opening the auxiliary slot,the radial electromagnetic force of the motor was reduced by 28.4%.

An Improved Water-filled Pulse Tube Method Using Time Domain Pulse Separation Method

Based on existing low-frequency water-filled impedance tube testing facilities, which is a part of the Low Frequency Facility of the Naval Undersea Warfare Center in Beijing, an improved water-filled pulse tube method is presented in this short paper. This proposed study is significantly different from the conventional pulse tube method because of the capability for a single plane damped sine pulse wave to generate in the water-filled pulse tube with a regular waveform and short duration time of about 1ms. During the generation process of the pulse, an inverse filter principle was adopted to compensate the transducer response. The effect of the characteristics of tube termination can be eliminated through the generation process of the pulse. Reflection coefficient from a water/air interface was measured to verify the proposed method. When compared with the expected theoretical values, a relatively good agreement can be obtained in the low frequency range of 500-2 000 Hz.

Strength characteristics of rock anchored by NPR bolt with different preloads

This study compares the strength characteristics of rocks anchored by NPR bolts and ordinary bolts with varied preloads,based on the mechanical properties of NPR bolts(with a negative Poisson’s ratio).The results show that the uniaxial compressive stress-strain curve of ordinary anchored rocks exhibits noticeable abrupt changes.After reaching peak strength,the bolt breaks,whereas the stress-strain curve of NPR-anchored rocks is smoother.The NPR bolt enters the stage of continuous resistance after reaching maximal strength and does not break.As the preload increases,the strength of the anchored rock grows linearly.A calculation equation for the strength of the anchored rock is proposed based on the preload.The theoretical equation fits the test results well,and the fitted parameters show that NPR bolts can better increase the strength of the rock.The concept of dynamic toughness UC of anchored rock is proposed to reflect the comprehensive mechanical properties of anchored rock,including strength and plasticity.As the preload increases,the UC of ordinary anchored rock first decreases and then increases,while the UC of the NPR anchored rock does not change significantly with the preload when the strain is small,and the UC increases with the increase of the preload when the strain is large.

AN EXPERIMENTAL INVESTIGATION ON THE IMPACT PERFORATION FAILURE OF WATER-FILLED-PRESSURIZED PIPELINES

Some experimental data recorded from impact tests on empty and water-filled pressurized mild steel pipes are presented. The pipes were supported as a three-span continuous beam and impacted laterally by a rigid indenter at the mid-span of middle span. Three kinds of indenter nose shapes were used: blunt-nose, hemisphere-nose and 90?conical-nose. The internal pressure ranged up to 20 MPa. The perforation failure modes and corresponding critical impact energies were obtained under different test conditions. The time-history curves of the internal pressure and impact force were given. The experiments show that the media filled in the tube greatly decreased the ballistic limit energy.

Numerical Simulation of Vacuum Preloading for Chemically Conditioned Municipal Sludge

Municipal sludge is a sedimentation waste produced during the wastewater process in sewage treatment plants.Among recent studies,pilot and field tests showed that chemical conditioning combined with vacuum preloading can effectively treat municipal sludge.To further understand the drainage and consolidation characteristics of the conditioning sludge during vacuum preloading,a large deformation nonlinear numerical simulation model based on the equal strain condition was developed to simulate and analyze the pilot and field tests,whereas the simulation results were not satisfactory.The results of the numerical analysis of the pilot test showed that the predicted consolidation degree was greater than that measured by the field tests,which is attributed to the relatively low permeability layer formed during the preloading process of the prefabricated vertical drain.To better reflect the consolidation process of the conditioned sludge,a simplified analysis method considering the low permeability layer around the prefabricated vertical drain was proposed.The initial permeability coefficient of the low permeability layer is determined via numerical simulations using finite difference method.The predicted settlement curve was in good agreement with the measured results,which indicated that the numerical simulation based on the equal strain condition considering the relatively low permeability layer can better analyze the consolidation process of ferric chloride-conditioning sludge with vacuum preloading.

水平联合竖直排水板真空预压处理工程废浆试验研究

传统真空预压法(VP)在加固工程废浆时存在预制竖向排水板(PVD)易淤堵、周围土体形成土柱以及真空度随深度衰减等问题,考虑到预制水平排水板(PHD)在真空预压法处理软土地基中的特点,提出一种水平联合竖直排水板真空预压(PHD-PVD-VP)处理工程废浆的方法。通过4组大型室内模型试验,对工程废浆加固过程中的排水、沉降以及孔隙水压力进行监测,并借助扫描电镜得到的排水板滤膜微观图片,分析不同初始PHD真空压力下PHD-PVD-VP对工程废浆的加固效果。试验结果表明,PHD-PVD-VP处理工程废浆时减少了土颗粒径向移动速率,延缓“土柱”的形成及缓解土颗粒嵌入排水板滤膜的淤堵效应,提升了土体整体固结效果;40 kPa的初始PHD真空压力使PHD-PVD-VP对工程废浆的排水固结效果最佳,处理后土体的平均含水率和十字板剪切强度分别为40.9%和25.5 kPa,有效地缓解了PHD和PVD的淤堵并改善了土体固结的均匀性。通过微观结构分析发现,PHD初始真空压力的大小同时影响着PHD与PVD滤膜的淤堵情况,从而影响其排水性能,40 kPa的初始PHD真空压力使得两种排水板的排水性能都得到充分发挥。

等应变条件下增压式真空预压固结解析解

从注气增压对土体作用效果的角度出发,建立增压式真空预压固结解析理论模型。提出基于注气增压压力等效的受力简化模型;引入新参数——径向渗透系数增大系数η,反映注气过程对土体渗透性质的改变。根据Barron等应变假定和达西定律,考虑排水板涂抹效应与井阻作用、土体径-竖向渗流以及上部堆载,推导增压式真空预压固结控制方程及其解析解,并利用弹性力学方法推导等效注气增压压力p(t)的计算公式。针对瞬时增压和线性增压两种特例给出具体解析解公式,并通过与工程案例对比分析,验证了解析解及等效力计算方法的合理性。通过对固结性状的分析得出如下结论:注气增压方法可增大土体负孔隙水压力值,加速土体排水固结;“参数η”对固结速率的影响较大,分析模型中考虑注气过程对径向渗透系数的改变会更加合理;井阻作用会导致土体固结速率减慢,径-竖向渗流时孔压能够消散完成,而只有径向渗流时孔压无法消散完成。

真空预载型多孔质空气静压轴承的静动态特性分析

为进一步提高轴承刚度,将真空预加载技术与多孔质空气静压轴承相结合,使轴承在没有额外预加载导轨的情况下获得双向刚度。探讨工作条件和结构参数对真空预载型多孔质空气静压轴承性能的影响,基于计算流体力学(computational fluid dynamics,CFD)方法对其静动态特性进行了数值分析。深入研究了供气压力、真空度、渗透率、真空抽气口直径、扰动幅度和扰动频率等因素对轴承性能的影响。结果表明,相比于一般多孔质空气静压轴承,真空预载型多孔质空气静压轴承的刚度提高了22.34%;工作条件和结构参数对其静态和动态特性有显著影响。该研究结果对高刚度空气静压轴承的性能研究和优化设计具有一定的指导意义。

超高压压裂管汇由壬接头预紧特性分析

针对超高压压裂管汇由壬接头安装预紧力不当导致结构破坏或密封泄漏的问题,以某公司研制的175 MPa超高压由壬接头为研究对象,利用ABAQUS建立由壬接触模型,采用有限单元法对该接头进行应力分析与强度评定以及密封性能判定。结果表明:预紧力大小对母由壬应力几乎没有影响,对公由壬、翼型螺母和三瓣挡圈应力有显著影响,且都呈现正相关性,影响程度从高到低依次为公由壬、翼型螺母、三瓣挡圈和母由壬;额定工况下预紧力超过250 kN时,公由壬轴肩圆角处应力超过其材料许用应力,结构静强度不满足要求可能会发生结构破坏;预紧力小于150 kN时,不足以抵抗内压作用,公由壬和母由壬球头锥面密封结构分离;在能够确保球头锥面密封性和结构安全性的150~250 kN预紧力范围内,氢化丁腈橡胶(HNBR)密封圈表面接触应力始终大于实时流体工作压力,密封圈密封性能良好。推荐安装预紧力范围为150~250 kN,在该范围内密封圈结构的静强度以及密封性均能满足要求。

基于滑移线法的黏土海床中浅基础固结承载力分析

为评估海底浅基础服役过程的承载力时变规律,推导了预载作用下黏土海床完全固结后的不排水抗剪强度分布,利用滑移线法给出了应力特征线方程并求解出浅基础固结承载力,研究了预载比、土体不均匀性、有效内摩擦角和基础尺寸对浅基础固结承载力的影响.结果表明:浅基础固结承载力的相对增长幅度和预载比近似呈线性关系,由土体不均匀因子和有效内摩擦角共同决定,不受基础尺寸的影响.通过与水土耦合有限元分析结果进行比较,对所提方法的准确性进行了严格的验证,表明了该方法的有效性.最后,根据有限元结果分析了滑移线解的误差来源,发现孔压计算差异是导致固结承载力预测结果产生误差的主要原因.该滑移线解可快速准确地预估浅基础固结承载力的增长规律,为海底浅基础的优化设计提供重要参考.

连接界面黏滑摩擦行为的非线性载荷重构方法

提出一种连接界面黏滑摩擦行为的非线性载荷重构方法。基于非线性动力学子结构建模方法,将复杂连接结构视作线性子结构和非线性连接两部分,通过虚拟非线性激励载荷进行关联。以线性子结构为研究对象,采用两次动刚度矩阵求逆的反转技术消除传递函数的病态奇异性,建立观测点自由度和非线性连接自由度之间的传递关系。考虑连接界面黏滑摩擦行为的影响,将观测的非线性动力响应进行谐波级数展开,直接辨识连接界面的局部非线性接触载荷。利用螺栓连接梁结构的数值仿真和实验结果进行验证。结果表明:重构的虚拟非线性激励载荷能够直接反映连接界面黏滑摩擦行为的影响,并且能够有效地识别螺栓连接界面预紧性能的变化。

真空预压联合碱渣处理疏浚淤泥加固效果及机理

真空预压技术广泛应用于因疏浚形成的大面积淤泥地基,为了改善传统真空预压加固效果,基于绿色低碳和快速环保的加固理念,提出了真空预压联合碱渣处理疏浚淤泥地基方法。通过开展室内真空预压模型试验和微观测试,探讨分析了碱渣联合真空预压法的加固效果及机理。研究结果表明:与常规真空预压法相比,碱渣联合真空预压法处理疏浚淤泥地基的加固效果得到大幅度提升,其中排水量、表层沉降量提升幅度达20%左右,加固后土体的含水率从90%降低34.9%,十字板剪切强度最大提高1.33倍。通过SEM电镜扫描试验及压汞试验,分析加固完成后土体的微观形态及孔径变化,发现碱渣可促进颗粒聚集团聚,使土中细颗粒含量降低。碱渣和黏土矿物之间可发生强烈的水化反应,生成水化硅酸钙、水化铝酸钙等产物,增大土体胶结作用。本研究为改进真空预压方法的技术发展及碱渣高效利用提供了理论依据。

不同应力水平下给定含水率混凝土低温有效预压性能试验研究

为评估低温储罐类预应力混凝土结构设计及安全性能,通过对混凝土施加各种初始预压应力水平(0.2、0.3、0.4、0.5、0.6及0.7)并在-160℃低温作用下的试验,系统地探讨其有效预压性能变化规律,同时比较较高和正常两种较为典型混凝土含水率情况对其影响差异。结果表明,随施加的初始预压应力水平提高,混凝土降温点和温均点时的有效预压应力损失率均呈下降的变化趋势,而其降温段和恒温段时的有效预压应力变化率的变化较为复杂;混凝土达其降温点后恒温阶段的有效预压应力损失均有所恢复,且随初始预压应力水平的提高其恢复程度更加明显;含水率对不同初始预压应力水平混凝土低温作用下降温点和恒温点时的有效预压应力损失率变化趋势未产生影响,仅使其变化程度有较明显的差异。

长期堆载预压处理软土地基效果评价

为评估某园区10 a长期堆载预压后,场地后续沉降对拟建管线的影响,通过室内试验和现场试验对堆载预压处理后的场地进行系统评价,分别采用双曲线法与有限元法对后续沉降进行预测。结果表明:场地堆载预压10 a后各地层物理力学参数明显改善,但其中淤泥层性质相对较差,是场地后续沉降发生的主要地层;经过10 a堆载,场地主固结沉降基本完成,固结度达到95.5%,说明长期堆载预压效果较好;对于堆载多年后的场地,在进行后续沉降数值计算时,采用弹性模型并选用现场试验获得的参数进行计算,计算结果与实测数据较好吻合,场地剩余平均沉降量在15.4 cm左右;园区道路管线可采取常规预防措施。

头部支撑面角对连杆螺栓与大头盖接触应力的影响

国标六角法兰面螺栓对螺栓支撑面角度范围提出设计指导,但没有具体指出最佳角度,且其对螺栓预紧力及支撑面应力的影响尚无明确结论。通过建立发动机连杆螺栓的精细拧紧有限元仿真模型,并利用Yamamoto解析法验证了连杆螺栓有限元模型的准确性。研究了螺栓头部支撑面角对拧紧载荷下连杆螺栓预紧力和应力分布的影响,同时通过计算疲劳安全系数对螺栓头部支撑面的结构可靠性进行综合评估。结果表明:螺栓头部支撑面角取0.5°为最佳;提出了带有U型沉割槽的连杆螺栓结构模型,优化后的螺栓结构在螺栓头部与螺杆结合处的平均应力下降16.2%,平均疲劳安全系数提高19.6%。