Aiming at the problem of electromagnetic vibration of the water-filled submersible induction motor(WSIM),a method of opening auxiliary slots on the rotor side is proposed to weaken the air-gap field harmonics caused b...Aiming at the problem of electromagnetic vibration of the water-filled submersible induction motor(WSIM),a method of opening auxiliary slots on the rotor side is proposed to weaken the air-gap field harmonics caused by the rotor slot permeance harmonics.By analyzing the research status of electromagnetic vibration of the WSIM and the composition of the air-gap magnetic field of the motor,the idea that the auxiliary slots mainly affect the air-gap field harmonics by changing the air-gap permeance of the motor is put forward.The mathematical model of air-gap permeance of WSIM is established to simulate the influence of auxiliary slots on the air-gap permeance.Through the parametric analysis of the mathematical model,the change of auxiliary slot size is simulated.The air-gap permeance waveform is decomposed by the two-dimensional Fourier transform,and then the variation of the air-gap permeance harmonics with the size of the auxiliary slot is analyzed.Finally,the finite element simulation model of the WSIM with the auxiliary slots is established,and the waveform of the air-gap flux density of the motor is analyzed to verify the effectiveness of the mathematical model.Meanwhile,the results show that after opening the auxiliary slot,the radial electromagnetic force of the motor was reduced by 28.4%.展开更多
The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas.In this study,the slot gating system is employed to improve mold filling behavior and therefore,to improve the quality o...The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas.In this study,the slot gating system is employed to improve mold filling behavior and therefore,to improve the quality of aluminum castings produced in permanent molds.An equipment as well as operation procedures for real-time X-ray radiography of molten aluminum flowing into permanent molds have been developed.Graphite molds transparent to X-rays are utilized which make it possible to observe the flow pattern through a number of vertically oriented gating systems.The investigation discovers that there are many influencing factors on the mold filling process.This paper focuses its research on some of the factors,such as the dimensions of the vertical riser and slot thickness,as well as roughness of the coating layer.The results indicate that molten metal can smoothly fill into casting cavity with a proper slot gating system.A bigger vertical riser,proper slot thickness and rougher coating can provide not only a better mold filling pattern,but also hot melt into the top of the cavity.A proper temperature gradient is obtainable,higher at the bottom and lower at the top of the casting cavity,which is in favor of feeding during casting solidification.展开更多
基金supported by the National Natural Science Funds of China No.51977055Major Science and Technology program of Anhui province No.201903a05020042Anhui Province key laboratory of Large-scale Submersible Electric Pump and Accoutrements。
文摘Aiming at the problem of electromagnetic vibration of the water-filled submersible induction motor(WSIM),a method of opening auxiliary slots on the rotor side is proposed to weaken the air-gap field harmonics caused by the rotor slot permeance harmonics.By analyzing the research status of electromagnetic vibration of the WSIM and the composition of the air-gap magnetic field of the motor,the idea that the auxiliary slots mainly affect the air-gap field harmonics by changing the air-gap permeance of the motor is put forward.The mathematical model of air-gap permeance of WSIM is established to simulate the influence of auxiliary slots on the air-gap permeance.Through the parametric analysis of the mathematical model,the change of auxiliary slot size is simulated.The air-gap permeance waveform is decomposed by the two-dimensional Fourier transform,and then the variation of the air-gap permeance harmonics with the size of the auxiliary slot is analyzed.Finally,the finite element simulation model of the WSIM with the auxiliary slots is established,and the waveform of the air-gap flux density of the motor is analyzed to verify the effectiveness of the mathematical model.Meanwhile,the results show that after opening the auxiliary slot,the radial electromagnetic force of the motor was reduced by 28.4%.
基金National Key R&D Program of China (2018AAA0102100)Hunan Provincial Department of Education Outstanding Youth Project (22B0385)2022 Disciplinary Construction “Revealing the List and Appointing Leaders” Project(22JBZ051)。
文摘The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas.In this study,the slot gating system is employed to improve mold filling behavior and therefore,to improve the quality of aluminum castings produced in permanent molds.An equipment as well as operation procedures for real-time X-ray radiography of molten aluminum flowing into permanent molds have been developed.Graphite molds transparent to X-rays are utilized which make it possible to observe the flow pattern through a number of vertically oriented gating systems.The investigation discovers that there are many influencing factors on the mold filling process.This paper focuses its research on some of the factors,such as the dimensions of the vertical riser and slot thickness,as well as roughness of the coating layer.The results indicate that molten metal can smoothly fill into casting cavity with a proper slot gating system.A bigger vertical riser,proper slot thickness and rougher coating can provide not only a better mold filling pattern,but also hot melt into the top of the cavity.A proper temperature gradient is obtainable,higher at the bottom and lower at the top of the casting cavity,which is in favor of feeding during casting solidification.
