Analysis of Water Insulating Effect of Compound Water-Resisting Key Strata in Deep Mining

The problem of water preservation in mining and the prevention of water-bursts has been one of the more important issues in deep mining. Based on the concept of water-resisting key strata, the mechanics model of the key strata is established given the structural characteristics and the mechanical properties of the roof rock layers of the working face in a particular coal mine. Four other models were derived from this model by rearranging the order of the layers in the key strata. The distribution characteristics of stress, deformation, pore pressure and the flow vector of all the models are computed using the analytical module of fluid-structure interaction in the FLAC software and the corresponding risks of a water-burst are analyzed. The results indicate that the water-insulating ability of the key strata is related to the arrangement of soft and hard rocks. The water-insulating ability of the compound water-resisting key strata (CWKS) with a hard-hard-soft-hard-soft compounding order is the best under the five given simulated conditions.

Structural motion of water-resisting key strata lying on overburden

Water-preserved mining is one of the important parts of the ‘Green Mining’ technological system. The purpose of wa-ter-preserved mining is to prevent water from bursting out in coal mines and thus to protect water resources. The principle of wa-ter-resisting key strata (WKS) is proposed to establish a model capable of guiding and developing water-preserved mining technol-ogy. The experimental model of the WKS is constructed following requirements of the Data Image Correlative Method (DICM). Five experimental schemes are designed according to different combined patterns of the WKS. The water-resisting performance of the WKS is analyzed from observation of structural stability. All of them provide referential value for water-preserved mining.

Numerical analysis of the destruction of water-resisting strata in a coal seam floor in mining above aquifers

With the increase in mining depth many mining areas in China have entered a period necessitating mining above aquifers. Production safety in coal mines in northern China is under serious threat from Ordovician karst water on coal seam floors, in order to analyze the destruction of water-resisting strata in floors of coal seams being mined and to achieve safe mining above deep aquifers, we established a numerical model of water-resisting strata, considering the structural characteristics and mechanical properties of a floor layered with hard and soft rock. We simulated the distribution characteristics of deformation, failure and seepage using the analytical module of fluid-structure interaction of FLAt：. We also obtained the corresponding stress distribution, deformation and flow vectors. Our results indi- cate that： （1） the advance of the working face causes water-resisting strata in goaf floors to form a deep double-clamped beam, subject to homogeneous loading at the bottom; （2） the two sides of the rock beam are subject 1~0 shear failure; （3） both sides of the rock seam at the bottom of the water-resisting strata are subject to tension and the greater the working face advance, the more serious the failure; C4） the original balance of the stress and seepage fields are broken and redistributed due to mining activities, especially the interaction of the abutment pressure in both sides of the goal; the lateral pressure on the goal floor and the water pressure on the floor of the aquifer promote floor heave and shear failure on both sides of the floor, forming a water-inrush passage. Our study results can provide references for the mechanism of water-inrush on mine floors.

Study on strata control by delay grouting in soft rock roadway

The properties of broken rock before and after grouting reinforcement are studied. Testing results show that grouting can raise the residual strength of broken rock, and the broken rockness by grouting can keep the steady supporting capacity within a relatively large deformation range. Revealing of the characteristics of stage deformation and damage process comes to the conclusion that the supporting of soft rock roadway should be analyzed in a dynamic view, and the grouting should be delayed at a proper occasion. Based on the above, the stepwise reinforcement technology characterized by immediate shotcreting, timely bolting and delay grouting is put forward and illustrated with a successful engineering practice.

Floor heave characteristics and control technology of the roadway driven in deep inclined-strata

Based on in-mine instrumentation and theoretical analysis of the unsymmetrical large-deformation that occurred in the roadway after excavation,Differential Floor Heave(DFH)was found to be the main reason for roadway failure.It needs to be pointed out that the specific roadway was driven in inclined rock strata.In addition,the factors that contribute to the occurrence of DFH are discussed in detail.It is believed that DFH is triggered by the unsymmetrical stress distribution in the floor and the different rock types encountered near the two floor corners.Hence,DFH control should be focused on the left floor corner where shearing failure occurs initially and the left floor surface where tensile failure is more severe.The proposed DFH control strategies include unsymmetrical grouting for the whole roadway,re-design of the roof and ribs support,reinforcement of the weak zones,and release of the concentrated stress in the earlier stage.Meanwhile,it is recommended that in the later stage,both bolts and cable bolts with higher strength and the backfilling technique using the coal measure rocks and concrete should be employed in the reversed-arch floor.The field instrumentation results,after using the proposed control strategies,indicate that large deformation in a DFH roadway has been successfully controlled.

Characteristics of mining gas channel expansion in the remote overlying strata and its control of gas flow

The technology of pressure relief gas drainage is one of the most effective and economic for preventing gas emissions in underground mines.Based on current understanding of strata breakage and fracture development in overlying strata,the current study divides the overlying strata into the following three longitudinal zones in terms of the state of gas flow:a turbulent channel zone,a transitional circulation channel zone and a seepage channel zone.According to the key strata discrimination theory of controlling the overlying strata,the calculation method establishes that the step-type expansion of the mining gas channel corresponds to the advancing distance of working face,and this research also confrms the expanding rule that the mining gas channel in overlying strata follows the advancing distance of mining working face.Based on the geological conditions of Xinjing Coal Mine of Yangquan,this paper researches the expanding rule of mining gas channel as well as the control action of the channel acting on the pressure relief flow under the condition of the remote protective layer,and got the distance using inversion that the step-type expanding of mining gas channel is corresponding to the advancing distance of working face,which verifes the accuracy and feasibility of theoretical calculation method proposed in this study.The research provides the theoretical basis for choosing the technology of pressure relief gas drainage and designing the parameters of construction.

Strata反射裂缝应力吸收层混合料配合比设计及施工技术

汉宜高速公路沥青加铺工程中,大面积应用了Strata系统,Strata应力吸收层是一种延缓和防止反射裂缝的新型结构材料。在湖北汉宜高速公路沥青加铺工程Ⅻ合同工程实践中,对Strata混合料配合比设计、施工方法及质量控制进行了研究与应用,并取得了很好的效果。

Mechanism of rock burst caused by fracture of key strata during irregular working face mining and its prevention methods

To study the occurrence mechanism of rock burst during mining the irregular working face,the study took irregular panel 7447 near fault tectonic as an engineering background.The spatial fracture characteristic of overlying strata was analyzed by Winkler elastic foundation beam theory.Furthermore,the influence law of panel width to suspended width and limit breaking span of key strata were also analyzed by thin plate theory.Through micro-seismic monitoring,theoretical analysis,numerical simulation and working resistance of support of field measurement,this study investigated the fracture characteristic of overlying strata and mechanism of rock burst in irregular working face.The results show that the fracture characteristic of overlying strata shows a spatial trapezoid structure,with the main roof being as an undersurface.The fracture form changes from vertical‘‘O-X"type to transverse‘‘O-X"type with the increase of trapezoidal height.From the narrow mining face to the wide mining face,the suspended width of key strata is greater than its limit breaking width,and a strong dynamic load is produced by the fracture of key strata.The numerical simulation and micro-seismic monitoring results show that the initial fracture position of key strata is close to tailgate 7447.Also there is a high static load caused by fault tectonic.The dynamic and static combined load induce rock burst.Accordingly,a cooperative control technology was proposed,which can weaken dynamic load by hard roof directional hydraulic fracture and enhance surrounding rock by supporting system.

Fundamentals of modern ground control management in Australian underground coal mines

Underground coal mining is inherently hazardous,with uncontrolled ground failure regarded as one of only several critical risks for multiple fatality events.Development,implementation and management of overarching systems and procedures for maintaining strata control is an important step to mitigating the impact of ground failure hazards at a mine site operational level.This paper summarised the typical pro-active ground control management system(PGCMS)implemented in various Australian underground coal mines.Australia produces approximately 100 million tonnes a year of metallurgical and thermal coal from approximately 30 of the world’s safest longwall mines operating in New South Wales and Queensland.The increased longwall productivity required to achieve both high levels of safety and profitability,places significant emphasis on the reliability of pro-active ground control management for longwall mining operations.Increased depths,adverse geological conditions,elevated variable stress regimes and weaker ground conditions,coupled with an industry wide need for increased development rates continue to make ground control management challenging.Ground control management is not only about ground support and pillar design though but also a structured process that requires a coordinated effort from all levels of the workforce to both minimise the occurrence of adverse geotechnical events and mitigate the potential risks when they do occur.The PGCMS presented in this paper is proven to provide both a safer and more productive mine environment through minimisation of unplanned delays.The critical elements of the method are presented in detail and demonstrate the utility and value of a ground control management system that has potential for implementation in underground coal mining globally.

Coupling control on pillar stress concentration and surface cracks in shallow multi-seam mining

In order to ensure safe mining and reduce surface damage in shallow multi-seam mining,the failure characteristics of interburden strata with different coal pillars offset distances between pillars in the upper and lower seams,the distribution characteristics of stress concentration in coal pillars,and the development characteristics of stratum cracks and subsidence were investigated by physical and UDEC2D simulation.Meanwhile,the effect of different coal pillar offset distances on stress concentration of coal pillar and development of stratum cracks were studied.Based on those results,a formula for safe mining and reducing surface damage was established,which provided a theoretical basis for safe and environmentally friendly mining in shallow multi-seam.According to the results,the optimal coal pillar offset distance(the side to side horizontal distance of the upper and lower coal pillars)between the upper and lower coal seams was developed to reduce the stress concentration of coal pillars and surface damage.The results of this study have been applied in Ningtiaota coal mine and have achieved good results in safe and environmentally friendly mining.

Study of “3-Step Mining” Subsidence Control in Coal Mining Under Buildings

Mining subsidence damage is the main factor of restricting coal mining under buildings. To control or ease effectively the degree of mining subsidence and deformation is essential to resolve this problem. Through analyzing both advantages and disadvantages of some technologies such as mining with stowing, partial extraction and grouting in separated beds of overburden, we used the principle of load replacement and propose a “3-step mining” method, a new pattern of controlling mining subsidence, which consists of： strip mining, i.e. grouting to fill and consolidate the caving zone and retained strip pillar mining. The mechanism of controlling mining subsidence by using the “3-step mining” pattern is analyzed. The effect of the control is numerically simulated. The preliminary analysis shows that the “3-step mining” can effectively control ground subsidence and deformation. By using this method, the ground subsidence factor can be controlled to a value of about 0.25. Coal recovery can reach 80%-90%. Coal mining without removing surface buildins can be realized and the economic loss resultin from round subsidence can be greatly reduced.

Review of roadway control in soft surrounding rock under dynamic pressure

The basic characteristics of the soft rock roadway under the dynamic pressure are analyzed. At the same time, the three fundamental approaches for controlling the surrounding rock are proposed, which are improving the surrounding rock strength, lowering the rock mass stress and selecting the reasonable supporting technology. The research results are elucidated, including the distribution of the surrounding rock plastic zone, the movement and damage of the surrounding rock under the dynamic pressure, controlling the floor heave through reinforcing the roadway walls and corners, the new route to develop the roadway metal supporting technique, the key theory and technique for the bolt supporting in the coal roadway, the performance and prospect of the ZKD high water content quick setting material, and so on. Finally, some personally views are put forward about the roadway metal supporting, bolt supporting, new material and the stress relief under the high stress condition.

Time-domain characteristics of overlying strata failure under condition of longwall ascending mining

Ascending mining is one of the most effective ways to solve problems of water inrush, gas outburst and rock burst in coal seams mining. In order to reveal the law of motion and spatiotemporal relationship of overlaying strata, field measurement has been done in a mine. Long distance drillings were constructed from 4# coal seam to 6# coal seam at several certain typical positions, and movement and failure law of overlying strata after mining was analyzed by drilling video and observing the fluid leakage. Besides, we also analyzed the spatiotemporal development law of overlying strata failure with different mining heights and time intervals in the lower coal seam. The results show that: ascending mining is significantly affected by time-domain characteristics of overlaying strata failure after the lower coal seam's mining, height equations of caving zone and fractured zone are given in this paper, and the feasibility of ascending mining was compartmentalized concretely according to the spatiotemporal relationship. Research methods and conclusions of this paper have certain referential significance for the study of ascending mining, mining under water, mining under building, mining under railway and stress-relief mining.

The research progress and prospect for the technology of controlling surface subsidence by grouting separated layer in overburden at coal mines in China

The developed process and theoretical achievement for the technology of controlling surface subsidence by grouting separated layer in overburden is summarized in this paper. The research progress of the technology is discussed synthetically on the basis of practice and research results obtained at coal mine of China in recent years. According to the development tendency of mining under buildings, water bodies and railroads and the properties of the technology, the future research direction is proposed.

Guest editorial–Special issue on ground control in mining in 2017

Ground control is the science of studying and controlling the behavior of rock strata in response to mining operations.Ground control-related research has seen significant advancements over the last 36 years,and these accomplishments are well documented in the proceedings of the annual International Conference on Ground Control in Mining(ICGCM)[1].The ICGCM is a forum to promote closer communication among researchers,consultants,regulators,manufacturers,and mine operators to expedite solutions to ground control problems in mining[2–8].Fundamental research and advancements in ground control science define the central core of the conference mission.Providing information to mine operators is a priority,as the conference goal is to offer solution-oriented information.In addition,the conference has included innovative technologies and ideas in mining-related fields such as exploration,geology,and surface and underground mining.Many new ground control technologies and design standards adopted by the mining industry were first discussed at ICGCM.Therefore,this conference is recognized as the best forum for introducing new ground control-related research and products.

Effect of the computer fuzzy control on coal seam injection

To enhance the technology and efficiency of strata injection is a problem to be solved urgently. Because of effected by the rough and poor production conditions of mining and the changeable bearing condition of strata, the technological process of injection can not be controlled automatically.The fuzzy controlling technology of the coal strata injection is applied. This is the good way to ensure the effectiveness and efficiency of coal strata injection and to solve the current problems of production and safety in mining industry.

我国大倾角煤层开采技术变革与展望

大倾角煤层是我国煤炭资源的主要赋存样式之一。在地域分布上呈现出广泛性与区域性,据不完全统计,全国25个省、自治区、直辖市均涉及该类煤层开采,在中西部地区储量丰富、产量大、生产集中程度高。在赋存条件上呈现出多样性与复杂性,不同区域成煤时期不一,构造控煤过程迥异,形成了多样且复杂的开采条件,催生了不同的开采技术要求。大倾角煤层开采的技术难度大。煤层倾角导致采场围岩运动破坏呈现非对称性显现特征,支护系统稳定性控制与“三机”配套与协同、采准巷道布置与支护、工作面“人-机”环境安全保障等工作的难度显著加剧,严重制约了矿井安全高效开采。大倾角煤层开采的区域经济需求强,该类煤层赋存与生产较集中的区域多见以煤炭工业为主的资源型城市,经济结构相对单一,煤炭资源安全高效开发利用对区域能源保供、民生保障、经济保稳具有兜底作用。长期以来,大倾角煤层开采技术变革聚焦于解决“难”与“需”的矛盾,在采煤方法与工艺、岩层控制理论与技术、成套装备研制与应用3个方面不断完善、创新、发展,实现了由非机械化向机械化开采的转变,安全产效水平大幅提升,人员劳动强度大幅下降,作业环境显著改善。20世纪90年代中期,川煤集团绿水洞煤矿首次成功实现了大倾角中厚煤层长壁综采,冲破了大倾角煤层机械化开采技术“禁区”。在此示范作用下,大倾角厚煤层长壁综放开采、大采高综采、薄煤层伪俯斜长壁综采三项首创性工程实践先后取得成功。这一过程中创新了工作面非线性限位布置与调斜方式,确立了“支架-围岩”系统稳定性多维交互控制模式,研发了工作面成套装备,取得良好收效,综合机械化开采技术适用范围进一步拓宽。与此同时,大倾角煤层开采仍存在许多亟待突破的关键科学问题与技术瓶颈,导致自动化、智能化水平提升与近水平/缓倾斜煤层相较仍存在较大差距。需进一步强化倾斜层状煤系地层煤岩体采动力学行为研究,揭示其对采场围岩灾变的控制机制,并实现量化表征;需进一步阐明岩体承载结构-采场装备群组系统间的多维动态作用过程与规律,完善装备与围岩多维动态多目标协同控制理论与技术基础,实现技术转化应用。在科学问题取得突破的基础上进行采煤方法、回采工艺、岩层控制、成套装备的系统性技术创新与研发,破解大倾角煤层开采安全-产效双提升的制约技术瓶颈,使大倾角煤层综合机械化开采倾角上限在有可靠技术保障的前提下向上延伸(扩展),为实现自动化、智能化开采奠定基础。

采动力学与岩层控制关键理论及工程应用

研究岩体采动力学响应和岩层控制技术对促进煤炭安全高效开采、保障能源稳定供给具有重要意义,是实现煤炭资源科学开采的理论基础。矿山岩体灾害(围岩变形、冲击地压等)频发,其形成-演化-发生全过程与采动力演化分布、岩层运动、开采扰动和能量演化密切相关。基于实用矿山压力控制理论,提出并阐述了采场岩层控制进展与控制准则,建立了定量分析的力学模型和设计方法,发展了针对性的岩体灾害控制技术,并创新研制了配套试验研究装备。采动力学与岩层控制理论将岩层控制分为采场岩层控制和巷道围岩控制;提出控制或利用采动岩层运动改变致灾条件,给出“给定变形”和“限定变形”准则;调控“3S”因素准则(围岩应力环境、围岩结构属性、围岩支护结构)改变围岩自稳能力。以岩体灾害控制为目标,提出了以“应力主控”为核心的释能主控技术;建立了岩体灾害控制大小原理和弱面判据(安全系数K、冲击危险性系数U);研发了采场矿压机械模拟试验系统、采动力试验系统和蠕变及动力扰动冲击加载试验系统,实现了实验室尺度还原采动力作用下岩体变形-破裂-运动过程,为研究采动力作用下岩体力学响应提供了试验装备;分别从采场岩层控制、地质软岩巷道控制、工程软岩巷道控制及冲击地压控制4个方向进行了工程案例研究,相关研究成果在工程应用中得到了验证。

基于上覆岩层应力场和裂缝场演化的采动井套管破断特征及防控对策

准确确定出煤矿采动井套管破断特征并提出相应的防控对策,能为井筒长期稳定提供重要保障。以平顶山矿区的二1煤层及上覆岩层为研究对象,采用理论计算与数值模拟软件模拟方法,确定出上覆岩层离层段应力和位移分布规律,分析了上覆岩层高度、距工作面水平距离与应力、位移的相关性,拟合出上覆岩层高度、距工作面水平距离与应力、位移的关系式;根据研究区采动井的实际开发经验,确定出最佳布井区域下的套管主要破断类型,结合常用套管力学参数,得出“两场”演化下的套管破断位置及长度等特征;对常用的采动井局部防护技术进行总结,并提出对应的防控对策。结果表明:工作面推进过程中,上覆岩层应力呈现出“波动-线性降低”的变化规律,位移呈现出“几乎未发生变化-类双曲线型”的变化规律。最佳布井区域下的采动井套管主要以拉伸缩径和剪切破断为主,选择施加套管加强件对采动井套管进行加固。研究区地面采动井三开段采用N80套管时,需在煤层上部46 m亚关键层处、54 m软硬互层处分别加设抗拉伸套管加强件和抗剪切加强件;采用P110套管时,需在煤层上部46 m亚关键层处加设抗拉伸加强件。建议研究区地面采动井三开段均采用P110套管,增加采动井的井筒稳定性。该研究成果为平顶山矿区及相似条件下采动井预防套管破断提供了理论指导。

深层、超深层定向钻井中若干基础研究进展与展望

深层、超深层定向钻井具有“垂深大与水平延伸远”的双重特征,受到复杂地层、高温高压、超长裸眼等多重因素约束,其安全高效作业面临着更大的全方位技术挑战。为此,着眼于深层、超深层定向钻井的提速提效问题,系统总结了定向钻井的发展概况与技术特点,选取了深层、超深层定向钻井中力学方面的几个重要基础问题,分析了国内外专家学者的相关研究进展和最新研究成果,最后展望了深层、超深层定向钻井基础理论研究发展趋势并提出相关建议。研究结果表明:①大小偏差融合控制算法兼顾了井眼轨迹的控制精度、光滑度等多目标约束,适应于深层、超深层条件下井眼轨迹实时控制要求;②合理优化振动减阻工具个数、安放位置及其激励力幅值,可显著降低井下管柱摩阻,并有效提高机械钻速;③基于误差补偿机制的机械钻速融合预测模型既保留了机理模型的可解释性,又具有较高的预测精度;④套管复合磨损预测模型突破了经典“单月牙”模式的局限性,实现了复合模式下套管磨损形状与深度的同步预测。结论认为,深层、超深层定向井和水平井是未来油气井工程的重要发展方向之一,需要加强多因素耦合机理、钻井延伸极限、机理与数据融合驱动等方面的基础研究,以推动复杂油气井工程基础理论的创新与发展,为深层、超深层钻井工程技术进步提供必要的基础理论支撑。