Tailored surface textures at the micro- or nanoscale dimensions are widely used to get required functional performances. Rotary ultrasonic texturing （RUT） technique has been proved to be capable of fabricating perio...Tailored surface textures at the micro- or nanoscale dimensions are widely used to get required functional performances. Rotary ultrasonic texturing （RUT） technique has been proved to be capable of fabricating periodic micro- and nanostructures. In the present study, diamond tools with geometrically defined cutting edges were designed for fabricating different types of tailored surface textures using the RUT method. Surface generation mechanisms and machinable structures of the RUT process are analyzed and simulated with a 3D-CAD program. Textured surfaces generated by using a triangular pyramid cutting tip are constructed. Different textural patterns from several micrometers to several tens of micrometers with few burrs were successfully fabricated, which proved that tools with a proper two-rake-face design are capable of removing cutting chips efficiently along a sinusoidal cutting locus in the RUT process. Technical applications of the textured surfaces are also discussed. Wetting properties of textured aluminum surfaces were evaluated by combining the test of surface roughness features. The results show that the real surface area of the textured aluminum surfaces almost doubled by comparing with that of a flat surface, and anisotropic wetting properties were obtained due to the obvious directional textural features.展开更多
Static and dynamic wetting behaviors of sessile droplet on smooth,microstructured and micro/nanostructured surface under condensation condition are systematically studied.In contrast to the conventional droplet wettin...Static and dynamic wetting behaviors of sessile droplet on smooth,microstructured and micro/nanostructured surface under condensation condition are systematically studied.In contrast to the conventional droplet wetting on such natural materials by dropping,we demonstrate here that when dropwise condensation occurs,the sessile droplet will transit from the Cassie-Baxter wetting state to the Wenzel wetting state or partial Cassie-Baxter wetting state on the microstructured surface or the micro/nanostructured surface,which leads to a strong adhesion between the droplet and the substrate.In contrast,the apparent contact angle and the sliding angle on the smooth surface changes a little before and after the condensation because of small roughness.Theoretical analysis shows that the roughness factor controls the adhesion force of the droplet during condensation,and a theoretical model is constructed which will be helpful for us to understand the relationship between the adhesion force and the geometry of the surface.展开更多
基金Supported by Japan Society for the Promotion of Science(Grant Nos.14J04115,16K17990)
文摘Tailored surface textures at the micro- or nanoscale dimensions are widely used to get required functional performances. Rotary ultrasonic texturing （RUT） technique has been proved to be capable of fabricating periodic micro- and nanostructures. In the present study, diamond tools with geometrically defined cutting edges were designed for fabricating different types of tailored surface textures using the RUT method. Surface generation mechanisms and machinable structures of the RUT process are analyzed and simulated with a 3D-CAD program. Textured surfaces generated by using a triangular pyramid cutting tip are constructed. Different textural patterns from several micrometers to several tens of micrometers with few burrs were successfully fabricated, which proved that tools with a proper two-rake-face design are capable of removing cutting chips efficiently along a sinusoidal cutting locus in the RUT process. Technical applications of the textured surfaces are also discussed. Wetting properties of textured aluminum surfaces were evaluated by combining the test of surface roughness features. The results show that the real surface area of the textured aluminum surfaces almost doubled by comparing with that of a flat surface, and anisotropic wetting properties were obtained due to the obvious directional textural features.
基金supported by the National Natural Science Foundation of China(Grant Nos.11072126,11272176,91326108 and 51206042)the Foundation of Stake Key Laboratory of Alternate Electrical Power System with Renewable Energy Sources(Grant No.LAPS14018)
文摘Static and dynamic wetting behaviors of sessile droplet on smooth,microstructured and micro/nanostructured surface under condensation condition are systematically studied.In contrast to the conventional droplet wetting on such natural materials by dropping,we demonstrate here that when dropwise condensation occurs,the sessile droplet will transit from the Cassie-Baxter wetting state to the Wenzel wetting state or partial Cassie-Baxter wetting state on the microstructured surface or the micro/nanostructured surface,which leads to a strong adhesion between the droplet and the substrate.In contrast,the apparent contact angle and the sliding angle on the smooth surface changes a little before and after the condensation because of small roughness.Theoretical analysis shows that the roughness factor controls the adhesion force of the droplet during condensation,and a theoretical model is constructed which will be helpful for us to understand the relationship between the adhesion force and the geometry of the surface.
