To improve polishing quality and cope with the shortage of skilled workers for aluminum wheel-hub surface polishing, an automatic surface polishing system with hierarchical control based on the teaching-playback metho...To improve polishing quality and cope with the shortage of skilled workers for aluminum wheel-hub surface polishing, an automatic surface polishing system with hierarchical control based on the teaching-playback method was presented. Multi-axis cutter location data (CL data) were generated with the teaching method. First, a helical tool path and a flexible polishing tool were adopted to achieve high quality and high efficiency; next, the initial irregular data were processed into continuous polishing CL data. The important factor affecting polishing quality, namely the interpolation cycle in the multi-axis CL data was calculated based on a constant removal rate. Results from polishing experiments show that the quality of automatic machine polishing is better and stabler than manual polishing.展开更多
Polishing is an important finishing process in die and mold manufacturing. Hand polishing takes long time and much labor. Efforts are made to automate the polishing process while keeping accuracy. Recently grinding ce...Polishing is an important finishing process in die and mold manufacturing. Hand polishing takes long time and much labor. Efforts are made to automate the polishing process while keeping accuracy. Recently grinding centers have been developed, which are used for free surface polishing in the present work. The new polishing technique applies the same cutting locus as used in the cutting process to remove only cusp height effectively, keeping the form accuracy generated in the cutting process.展开更多
Instead of manual polishing work for aluminum wheel hub （hub） surface, a new planetary scroll surface polishing method based on the rotation and revolution of hub in abrasives is presented in this paper. Since conve...Instead of manual polishing work for aluminum wheel hub （hub） surface, a new planetary scroll surface polishing method based on the rotation and revolution of hub in abrasives is presented in this paper. Since conventional barrel rotation polishing mode is unsatisfactory, shorter polishing period and lower energy consumption are expected. The surface polishing mechanism of the proposed method is ghen introduced. The influence of cutting velocity, cutting angle, abrasive on surface polishing quality and efficiency, as well as the correlation of the revolution velocity and the rotation velocity of hub are discussed. Experimental results show that high surface polishing quality and efficiency can be achieved with the new polishing method implying that a dustless clean working environment is realized.展开更多
According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restrain...According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restraint can be categorized into four states, namely, two-body lapping, three-body polishing, abrasive jet machining and fluid hydrodynamic shear stress machining. The critical transition condition of two-body lapping to three-body polishing was analyzed. The single abrasive material removal models of two-body lapping, three-body polishing, abrasive jet finishing and fluid hydrodynamic shear stress machining were proposed. Experiments were performed in the refited plane grinding machine for theoretical modes verification. It was found that experimental results agreed with academic modes and the modes validity was verified.展开更多
基金Funded by the Science and Technology Department of Zhejiang Province,China (No. 2005D60SA700351)
文摘To improve polishing quality and cope with the shortage of skilled workers for aluminum wheel-hub surface polishing, an automatic surface polishing system with hierarchical control based on the teaching-playback method was presented. Multi-axis cutter location data (CL data) were generated with the teaching method. First, a helical tool path and a flexible polishing tool were adopted to achieve high quality and high efficiency; next, the initial irregular data were processed into continuous polishing CL data. The important factor affecting polishing quality, namely the interpolation cycle in the multi-axis CL data was calculated based on a constant removal rate. Results from polishing experiments show that the quality of automatic machine polishing is better and stabler than manual polishing.
基金Project supported by the Natural Science Foundation of Shaanxi Province(Grant No.2006E112)
文摘Polishing is an important finishing process in die and mold manufacturing. Hand polishing takes long time and much labor. Efforts are made to automate the polishing process while keeping accuracy. Recently grinding centers have been developed, which are used for free surface polishing in the present work. The new polishing technique applies the same cutting locus as used in the cutting process to remove only cusp height effectively, keeping the form accuracy generated in the cutting process.
基金Project supported by the Science and Technology Department of Zhejiang Province (Grant No.2005D60SA700351)
文摘Instead of manual polishing work for aluminum wheel hub （hub） surface, a new planetary scroll surface polishing method based on the rotation and revolution of hub in abrasives is presented in this paper. Since conventional barrel rotation polishing mode is unsatisfactory, shorter polishing period and lower energy consumption are expected. The surface polishing mechanism of the proposed method is ghen introduced. The influence of cutting velocity, cutting angle, abrasive on surface polishing quality and efficiency, as well as the correlation of the revolution velocity and the rotation velocity of hub are discussed. Experimental results show that high surface polishing quality and efficiency can be achieved with the new polishing method implying that a dustless clean working environment is realized.
基金Sponsored by the National Natural Science Foundation of China (Grant No 50475052)the Specialized Research Fund for the Doctoral Program of Higher Education (Grant No 20040145001)
文摘According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restraint can be categorized into four states, namely, two-body lapping, three-body polishing, abrasive jet machining and fluid hydrodynamic shear stress machining. The critical transition condition of two-body lapping to three-body polishing was analyzed. The single abrasive material removal models of two-body lapping, three-body polishing, abrasive jet finishing and fluid hydrodynamic shear stress machining were proposed. Experiments were performed in the refited plane grinding machine for theoretical modes verification. It was found that experimental results agreed with academic modes and the modes validity was verified.
