The on-line diameter measurement of larger axis workpieces is hard to achieve high precision detection, because of the bad environment of locale, the problem to amend the measuring error by non-uniform temperature fie...The on-line diameter measurement of larger axis workpieces is hard to achieve high precision detection, because of the bad environment of locale, the problem to amend the measuring error by non-uniform temperature field, and the difficulty to collimate and locate by usual method. By improving the measurement accuracy of larger axis accessories, it is useful to raise axis and hole＇s industry produce level. Because of the influence of complex environment in locale and some influential factors which are hard excluded from the large diameter measurement with multi-rolling-wheels method, the measurement results may not support or even contradict each other. To the situation, this paper puts forward a mutual support deviation distinguish data fusion method, including mutual support deviation detection and weight data fusion. The mutual support deviation detection part can effectively remove or weaken the unexpected impact on the measurement results and the weight data fusion part can get more accurate estimate result to the detected data. So the method can further improve the reliability of measurement results and increase the accuracy of the measurement system. By using the weight data fusion based on the mutual support （DFMS） to the simulation and experiment data, both simulation results and experiment results show that the method can effectively distinguish the data influenced by unexpected impact and improve the stability and reliability of measurement results. The new provided mutual support deviation distinguish method can be used to single sensor measurement and multi-sensor measurement, and can be used as a reference in the data distinguish of other area. The DFMS is helpful to realize the diameter measurement expanded uncertainty in 5 ×10^-6D or even higher when the measured axis workpiece＇s diameter is 1-5 m （ 1 m ≤ D ≤5 m ）.展开更多
针对希尔伯特变换无法在轮轨激扰下实现轴箱轴承故障信息识别的缺陷,提出使用高阶频率加权能量算子(High-Order Frequency-Weighted Energy Operator,HFWEO)对轴箱轴承故障冲击进行识别的新方法。首先,通过高速动车组单轴滚动振动试验...针对希尔伯特变换无法在轮轨激扰下实现轴箱轴承故障信息识别的缺陷,提出使用高阶频率加权能量算子(High-Order Frequency-Weighted Energy Operator,HFWEO)对轴箱轴承故障冲击进行识别的新方法。首先,通过高速动车组单轴滚动振动试验台进行了轮轨激扰下轴箱振动信号的采集,并对轴箱振动特性进行了分析,得出轮对踏面损伤产生的轮轨激扰主要位于1 kHz以下的低频部分,而轴承故障冲击主要位于1 kHz以上高频的部分;然后,通过公式推导分析了HFWEO的解调特性,并讨论了HFWEO的信号干扰比(Signal-to-Interference Ratio,SIR)随HFWEO阶次变化的规律,证明高阶频率加权能量算子可在轮轨激扰下实现轴箱轴承的故障诊断;最后,将HFWEO应用于轮轨激扰下的轴箱轴承故障数据分析,验证了HFWEO解调方法的有效性与优越性。展开更多
基金supported by Focus of the Funding Item of Metrology of Military Industry in National Defense of China in "Tenth-five-year" Project (Grant No. 60104208)
文摘The on-line diameter measurement of larger axis workpieces is hard to achieve high precision detection, because of the bad environment of locale, the problem to amend the measuring error by non-uniform temperature field, and the difficulty to collimate and locate by usual method. By improving the measurement accuracy of larger axis accessories, it is useful to raise axis and hole＇s industry produce level. Because of the influence of complex environment in locale and some influential factors which are hard excluded from the large diameter measurement with multi-rolling-wheels method, the measurement results may not support or even contradict each other. To the situation, this paper puts forward a mutual support deviation distinguish data fusion method, including mutual support deviation detection and weight data fusion. The mutual support deviation detection part can effectively remove or weaken the unexpected impact on the measurement results and the weight data fusion part can get more accurate estimate result to the detected data. So the method can further improve the reliability of measurement results and increase the accuracy of the measurement system. By using the weight data fusion based on the mutual support （DFMS） to the simulation and experiment data, both simulation results and experiment results show that the method can effectively distinguish the data influenced by unexpected impact and improve the stability and reliability of measurement results. The new provided mutual support deviation distinguish method can be used to single sensor measurement and multi-sensor measurement, and can be used as a reference in the data distinguish of other area. The DFMS is helpful to realize the diameter measurement expanded uncertainty in 5 ×10^-6D or even higher when the measured axis workpiece＇s diameter is 1-5 m （ 1 m ≤ D ≤5 m ）.
