This study carried out the underwater and in-air wire-feed laser deposition of an aluminium alloy with a thin-walled tubular structure. For both the underwater and in-air deposition layers, both were well-formed and i...This study carried out the underwater and in-air wire-feed laser deposition of an aluminium alloy with a thin-walled tubular structure. For both the underwater and in-air deposition layers, both were well-formed and incomplete fusion, cracks, or other defects did not exist.Compared with the single-track deposition layer in air, the oxidation degree of the underwater single-track deposition layer was slightly higher.In both the underwater and in-air deposition layers, columnar dendrites nucleated close to the fusion line and grew along the direction of the maximum cooling rate in the fusion region(FR), while equiaxed grains formed in the deposited region(DR). As the environment changed from air to water, the width of DR and height of FR decreased, but the deposition angle and height of DR increased. The grain size and ratio of the high-angle boundaries also decreased due to the large cooling rate and low peak temperature in the water environment.Besides, the existence of a water environment benefitted the reduction of magnesium element burning loss in the DR. The microhardness values of the underwater deposition layer were much larger than those of the in-air layer, owing to the fine grains and high magnesium content.展开更多
Waveform control method was commonly adopted to reduce the spatter of CO2 arc welding and improve the weld formation. It certainly would reduce the self-regulation ability of arc due to the adoption of segmented const...Waveform control method was commonly adopted to reduce the spatter of CO2 arc welding and improve the weld formation. It certainly would reduce the self-regulation ability of arc due to the adoption of segmented constant current control which especially led to arc＂ blowout with the abrupt change oat＂ arc＂ length or downward welding. Therefore alterative wire-feed system based on arc voltage negative feedback was put forward to improve the .stability of arc＂ length in this paper. Double closed-loop and double fuzzy P1 regulation were adopted in this system. Fuzzy control of induced voltage was adopted in the inner-loop which improved the stability and fast response of wire-feed system. Fuzz）＂ control of arc＂ voltage negative feedback was used in the outer-loop whose output .served as the input of negative feedback regulation of inner-loop induced voltage. This method could remain arc＂ length and weld penetration unchan, ged on the basils of reducing spatter and improving formation and it was proved by downward welding tests.展开更多
In the automatic CO_2 arc welding, the alteration of the vertical distance between the welding torch and the workpiece has a strong effect on the welding parameters such as welding current and voltage, with the result...In the automatic CO_2 arc welding, the alteration of the vertical distance between the welding torch and the workpiece has a strong effect on the welding parameters such as welding current and voltage, with the result that the appearance and quality of weld are not steady. To weaken the influence of the distance alteration, a method is put forward in the paper. The method is that the alternate wire-feed control is used for compensating the welding current. On the basis of theoretical analysis, a static numerical model for alternate wire-feed control is established. The experiments show that the model-based regulation of the wire feed rate can compensate the welding current and ensure the appearance of weld. When the alteration of vertical distance between the torch and the workpiece is greater, not only is the wire feed rate regulated, but the output voltage of the power source is adjusted to ensure the appearance and quality of weld.展开更多
A novel Ti cored wire containing Ti B2,Al60 V40 and Ti6 Al4 V mixed powders was developed for wirefeed arc deposition of Ti B/Ti composite coating,to enhance the hardness and wear resistance of Ti alloy.Results showed...A novel Ti cored wire containing Ti B2,Al60 V40 and Ti6 Al4 V mixed powders was developed for wirefeed arc deposition of Ti B/Ti composite coating,to enhance the hardness and wear resistance of Ti alloy.Results showed that after experiencing several chemical reactions,the wire was melted in the arc zone and turned into nonuniform droplets composed of Ti-Al-V-B melt and undecomposed Ti B2 particles.With the increase of welding current,the detachment time of droplet shortened while the transfer frequency accelerated,accompanied by the improvement in coating surface quality.The spatial distribution of Ti B whiskers in coating was governed by welding current.A uniform distribution could be achieved as welding current was sufficient at the expense of elevated dilution ratio,while increasing wire feeding speed could compensate the dilution loss of Ti B whisker to some extent.The decomposition process of Ti B_(2)particles and the microstructure evolution mechanism of coating was discussed in detail.The optimum coating possessed uniform microstructure,relatively low dilution ratio,and high hardness(639.1 HV_(0.5))as compared with Ti6 Al4 V substrate(326 HV_(0.5)).Indentation morphology analysis verified the excellent performance was ascribed to the load-sharing strengthening of Ti B whiskers.This study provides a high-efficiency fabrication method for the ever-developing titanium matrix composites(TMCs)coating.展开更多
综述了涉及工程应用的冷丝熔化极气体保护焊(Cold wire gas metal arc welding,CW-GMAW)熔滴过渡形态特征。结果表明,在大电流、强规范、富氩混合气体保护下,CW-GMAW工艺的熔滴过渡形态呈喷射过渡;当电流较小、电弧电压较低时,可能为滴...综述了涉及工程应用的冷丝熔化极气体保护焊(Cold wire gas metal arc welding,CW-GMAW)熔滴过渡形态特征。结果表明,在大电流、强规范、富氩混合气体保护下,CW-GMAW工艺的熔滴过渡形态呈喷射过渡;当电流较小、电弧电压较低时,可能为滴状过渡,甚至在弧压很低时,呈现短路过渡形态。该工艺电弧发生偏向冷丝的位移,弧长变短甚至发生短路,与冷丝送进速率比增高及冷丝在电弧中产生大量金属蒸气时弧柱电阻下降有关。在具有富氩混合保护气体的相同工艺参数下,CWGMAW转变电流比GMAW降低了4%~7%。焊接工艺参数对CW-GMAW和GMAW工艺熔滴过渡形态的影响规律大致相近,但前者因涉及冷丝送进速率比和电极焊丝送进速度,以及它们的匹配等,使焊接电流的影响更为复杂。展开更多
基金financially supported by the Fundamental Research Funds for the Central Universities (No. HIT.OCEF.2021036)。
文摘This study carried out the underwater and in-air wire-feed laser deposition of an aluminium alloy with a thin-walled tubular structure. For both the underwater and in-air deposition layers, both were well-formed and incomplete fusion, cracks, or other defects did not exist.Compared with the single-track deposition layer in air, the oxidation degree of the underwater single-track deposition layer was slightly higher.In both the underwater and in-air deposition layers, columnar dendrites nucleated close to the fusion line and grew along the direction of the maximum cooling rate in the fusion region(FR), while equiaxed grains formed in the deposited region(DR). As the environment changed from air to water, the width of DR and height of FR decreased, but the deposition angle and height of DR increased. The grain size and ratio of the high-angle boundaries also decreased due to the large cooling rate and low peak temperature in the water environment.Besides, the existence of a water environment benefitted the reduction of magnesium element burning loss in the DR. The microhardness values of the underwater deposition layer were much larger than those of the in-air layer, owing to the fine grains and high magnesium content.
文摘Waveform control method was commonly adopted to reduce the spatter of CO2 arc welding and improve the weld formation. It certainly would reduce the self-regulation ability of arc due to the adoption of segmented constant current control which especially led to arc＂ blowout with the abrupt change oat＂ arc＂ length or downward welding. Therefore alterative wire-feed system based on arc voltage negative feedback was put forward to improve the .stability of arc＂ length in this paper. Double closed-loop and double fuzzy P1 regulation were adopted in this system. Fuzzy control of induced voltage was adopted in the inner-loop which improved the stability and fast response of wire-feed system. Fuzz）＂ control of arc＂ voltage negative feedback was used in the outer-loop whose output .served as the input of negative feedback regulation of inner-loop induced voltage. This method could remain arc＂ length and weld penetration unchan, ged on the basils of reducing spatter and improving formation and it was proved by downward welding tests.
文摘In the automatic CO_2 arc welding, the alteration of the vertical distance between the welding torch and the workpiece has a strong effect on the welding parameters such as welding current and voltage, with the result that the appearance and quality of weld are not steady. To weaken the influence of the distance alteration, a method is put forward in the paper. The method is that the alternate wire-feed control is used for compensating the welding current. On the basis of theoretical analysis, a static numerical model for alternate wire-feed control is established. The experiments show that the model-based regulation of the wire feed rate can compensate the welding current and ensure the appearance of weld. When the alteration of vertical distance between the torch and the workpiece is greater, not only is the wire feed rate regulated, but the output voltage of the power source is adjusted to ensure the appearance and quality of weld.
基金financially supported by Key-Area Research and Development Program of GuangDong Province(2019B010942001)National Key R&D Program of China(No.2017YFB0703100)+1 种基金the National Natural Science Foundation of China[grant numbers 51822103,51731009 and 51671068]the Fundamental Research Funds for the Central Universities[grant number HIT.BRETIV.201902]。
文摘A novel Ti cored wire containing Ti B2,Al60 V40 and Ti6 Al4 V mixed powders was developed for wirefeed arc deposition of Ti B/Ti composite coating,to enhance the hardness and wear resistance of Ti alloy.Results showed that after experiencing several chemical reactions,the wire was melted in the arc zone and turned into nonuniform droplets composed of Ti-Al-V-B melt and undecomposed Ti B2 particles.With the increase of welding current,the detachment time of droplet shortened while the transfer frequency accelerated,accompanied by the improvement in coating surface quality.The spatial distribution of Ti B whiskers in coating was governed by welding current.A uniform distribution could be achieved as welding current was sufficient at the expense of elevated dilution ratio,while increasing wire feeding speed could compensate the dilution loss of Ti B whisker to some extent.The decomposition process of Ti B_(2)particles and the microstructure evolution mechanism of coating was discussed in detail.The optimum coating possessed uniform microstructure,relatively low dilution ratio,and high hardness(639.1 HV_(0.5))as compared with Ti6 Al4 V substrate(326 HV_(0.5)).Indentation morphology analysis verified the excellent performance was ascribed to the load-sharing strengthening of Ti B whiskers.This study provides a high-efficiency fabrication method for the ever-developing titanium matrix composites(TMCs)coating.
文摘综述了涉及工程应用的冷丝熔化极气体保护焊(Cold wire gas metal arc welding,CW-GMAW)熔滴过渡形态特征。结果表明,在大电流、强规范、富氩混合气体保护下,CW-GMAW工艺的熔滴过渡形态呈喷射过渡;当电流较小、电弧电压较低时,可能为滴状过渡,甚至在弧压很低时,呈现短路过渡形态。该工艺电弧发生偏向冷丝的位移,弧长变短甚至发生短路,与冷丝送进速率比增高及冷丝在电弧中产生大量金属蒸气时弧柱电阻下降有关。在具有富氩混合保护气体的相同工艺参数下,CWGMAW转变电流比GMAW降低了4%~7%。焊接工艺参数对CW-GMAW和GMAW工艺熔滴过渡形态的影响规律大致相近,但前者因涉及冷丝送进速率比和电极焊丝送进速度,以及它们的匹配等,使焊接电流的影响更为复杂。
