Studying the Effect of Polyester Fiber Blend Ratio and Pilling Cycle on Blended Knit Fabrics

Pilling is a severe concern for blended fabrics. The aesthetic look and smoothness are the buyers’ prime requirements. The main focus of the study was to see the pilling behavior from various percentages of polyester fiber blend ratio as well as the different pilling cycles on blended fabrics. The cotton, polyester, and elastane prepared the study fabrics. These fabrics are (90% Cotton/5% Polyester/5% Elastane, 90% Cotton/6% Polyester/4% Elastane, 90% Cotton/7% Polyester/3% Elastane, 90% Cotton/8% Polyester/2% Elastane, and 90% Cotton/9% Polyester/1% Elastane, 85% Cotton/10% Polyester/5% Elastane, 85% Cotton/11% Polyester/4% Elastane, 85% Cotton/12% Polyester/3% Elastane, 85% Cotton/13% Polyester/2% Elastane, and 85% Cotton/ 14% Polyester/1% Elastane, 80% Cotton/15% Polyester/5% Elastane, 80% Cotton/16% Polyester/4% Elastane, 80% Cotton/17% Polyester/3% Elastane, 80% Cotton/18% Polyester/2% Elastane, and 80% Cotton/19% Polyester/1% Elastane). The selected polyester blend ratios were 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18% and 19% respectively. The study used the Martindale pilling tester with 2000, 5000, and 7000 cycles, respectively. The evaluation followed the ISO 12945-2:2000. The study findings are that the polyester fiber blend ratio did not influence the pilling grade on blended fabrics for pilling cycles 2000, and the pilling grade remained constant at 4 - 5. The pilling grade started to deteriorate in pilling cycle 5000 for the fabrics 85%C/10%P/5%E, 85%C/11%P/4%E, 85%C/12%P/3%E, 85%C/ 13%P/2%E, 85%C/14%P/1%E showed the pilling grade 4, and the fabrics made from 80%C/15%P/5%E, 80%C/16%P/4%E, 80%C/17%P/3%E, 80%C/ 18%P/2%E, 80%C/19%P/1%E showed the pilling grade 4, 3, 3, 3, and 3 respectively. For the pilling cycles 7000, the pilling grade further deteriorated for the fabrics 80%C/15%P/5%E, 80%C/16%P/4%E, 80%C/17%P/3%E, 80%C/ 18%P/2%E, 80%C/19%P/1%E showed the pilling grade 3, 3, 2, 2, and 2 respectively. The study finds the dominance of polyester fiber throughout the experiment. The author hopes this study’s outcome will help new researchers, advanced researchers, and the textile industry’s sustainable development research and development team.

Predicting Bursting Strength Behavior of Weft Knitted Fabrics Using Various Percentages of Cotton, Polyester, and Spandex Fibers

The bursting strength is an essential quality parameter of knit fabric. The fabric structure, weight, types of fibers, and fiber blend proportion influence the bursting strength parameter. The tenacity of polyester fiber is better than cotton and spandex. The study focused on predicting knit fabric bursting strength test value using different fibers (cotton, polyester, and spandex) with varying percentages of the blend ratio. This study used fifteen categories of blended fabrics. The Pearson Correlation and the hypothetical ANOVA regression analysis were conducted to do the statistical significance test. The experimental result reveals that the bursting strength test result increased with the increased percentage of polyester and suggested a suitable regression equation. The dominance of the polyester fiber was observed throughout the experiment, i.e., the higher the polyester blend proportion, the higher the bursting strength value. The inclusion of polyester in blends can reduce the cost of fabric. The developed prediction model or equation can help the fabric manufacturer make appropriate decisions regarding getting the expected bursting strength. The researcher hopes that the findings from this study will motivate new researchers, advanced researchers, and the textile manufacturing industry.

Influence of Polyester Resin Treatment on Jute Fabrics for Geotextile Applications

In this study, jute woven fabrics (1 × 1 plain, twill, zigzag and diamond weave) were manufactured from 100% raw jute yarn. The fabric specimens were treated by 5%, 10%, 15%, 20% and 25% unsaturated polyester resin where styrene monomer used as a solvent and 1% methyl ethyl ketone peroxide (MEKP) was used as initiator. Two bar pressure was applied for complete wetting of the fabric by a Padder and curing was done at 130?C for 10 minutes. The physico-mechanical characteristics of untreated and treated samples were examined and evaluated. It was revealed that moisture content (MC) and water absorbency of the treated specimens were decreased with the increase of resin percentage (%) in the fabrics. MC and water absorbency were maximum decreased up to 50.23% and 60.14% respectively by 25% resin treatment. On the other hand, bending length (BL), flexural rigidity (FR), flexural modulus (FM) and tensile strength (TS) were enhanced with the increase of resin percentage in the fabrics which resulted higher fabric stiffness. The maximum improvement of BL, FR, FM and TS were found to be 6.67%, 56.04%, 10.57% and 18.75% respectively in comparison to untreated sample. Soil degradation tests exhibited that 33.59% TS loss occurred for untreated specimens where only 8.04% loss of TS found for 25% resin treated one. Furthermore, jute based twill, zigzag and diamond fabrics were also treated by 10%, 15%, 20% and 25% resin, then measured their TS and compared with plain fabrics. It was revealed that plain fabrics have superior TS over other fabrics. It was also evident that TS enhanced for all the fabrics after resin treatment and maximum increase found for all the fabrics up to 25% resin treatment.

Atmospheric-pressure Air Plasma Treatment of Polyester Fabrics for Inkjet Printing with Pigment Inks

Without any preprocessing,polyester fabric has lower ability to hold on water and inks due to the smooth morphology of polyester fibers. Therefore, patterns directly printed with pigment inks have poor color yields and bleed easily. Pretreatments of polyester fabric were carried out with atmospheric air plasma under different experimental conditions. After plasma treatment the samples were printed with magenta pigment ink. Scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) analyses indicated that the enhanced color performance was mainly contributed by not only the etching effect but also oxygen-containing polar groups induced onto fiber surfaces through plasma treatment. Thereby the surface modification of polyester fabrics using atmospheric-pressure air plasma offers a potential way to fabric pretreatment for pigment inkjet printing with the advantages of environmental friendly and energy saving over traditional pretreatment methods.

Recovery of Polyester/Cotton Blended Fabrics by Alkali Dissolution

A new type of alkali-soluble polyester/cotton blended yarns was used to knit a compact knitted fabric on a circular weft knitting machine,treated with 5 g/L NaOH solution for 60 min at a temperature of 100℃,and the polyester was completely dissolved.The dissolved polyester could be polymerized again by a polycondensation reaction.After the cotton fibers were opened and combed,the length and mechanical properties of the cotton fibers were tested.The physical and mechanical properties of the separated cotton fibers were good.The chemical structure and crystallinity were analyzed by Fourier transform infrared(FTIR)spectroscopy and X-ray diffraction(XRD)analysis.It could be seen that the chemical structure of cotton fibers was almost unchanged after treatment,and the crystallinity decreased slightly.It provides some reference for the separation and recycling of waste polyester/cotton fabrics.

TiO_2/Polyester Non-woven Fabrics as a Kind of Photocatalyst for the Degradation of Formaldehyde Gas

The feasibility of photocatalytic degradation of the formaldehyde gas by titanium dioxide （TiO2）/polyester non-woven fabrics was studied. The effects of parameters such as the concentration of TiO2 solution, pH value, and drying temperature on the photocatalytic degradation of the formaldehyde gas were also studied. The results showed that the photodegradation efficiency of the formaldehyde gas increased rapidly with the increasing of the concentration of TiO2 solution up to 15g/L, but when the concentration was in excess of 15 g/L, the photodegradation efficiency decreased gradually and fluctuated due to light obstruction and disperse state of TiO2. Adjusting the pH value in the solution, the efficiency of photocatalytic degradation of the formaldehyde gas could be improved. The mechanisms of the reaction and the role of the additives were also investigated. After 42hours, TiO2/polyester non-woven fabric showed no significant loss of the photocatalytic activity.

One-bath Dyeing of Polyester/Wool Blend with Disperse Dyes

The role of auxiliary LAB as vehicle in dyeing polyester/wool blends with disperse dyes is described. Dye exhaustion and bonding on polyester/wool samples are studied under different experimental conditions - the LAB amount, the temperature and pH value- to achieve optimum conditions. The results are compared with those obtained with and without conventional dyeing auxiliary products. Although dye exhaustion is higher in the presence of commercial carriers, the dye bonded increases markedly in the presence of auxiliary LAB in both fibers. The role played by auxiliary LAB in polyester/wool blend dyeing can provide a new method for this process.

Comparison of Low Stress Mechanical Properties of Light Weight Wool and Wool Blend Fabrics using the KES-F and FAST Instruments

This study compares the test results of the FAST (Fabric Assurance by Simple Testing) with those of the KES - F (Kawabata Evaluation Systems for Fabrics) for a range of nineteen light weight wool and wool blend fabrics in terms of the low - stress mechanical properties of bending, shear, and tensile deformation. It is found that there are very significant correlations between the corresponding parameters for extensibility and shear rigidity obtained from the test results of the two systems. The correlation between the values of bending rigidity obtained from the two systems is only moderate. Furthermore, for the fabrics tested in this study, the values of bending rigidity, shear rigidity, and extensibility measured using the KES - F instruments are higher than those of the corresponding parameters measured using the FAST instruments. The linear regression equation is given for each pair of corresponding parameter.

Development of Superhydrophobic Polyester (Polyethylene terephthalate) Fabric for Multiple Applications

This study intended to develop a healthy and environmentally friendly super-hydrophobic PET polyester textile fabric using a specific Fluoro Silane finish(SHF).A novel SHF was prepared and applied on a polyester fabric using a pad-dry-cure method.The finished fabric was evaluated for the degree of hydrophobicity,durability and stain repellence.The finished fabric exhibited static water contact angle greater than 170o and received 90 AATCC(4 ISO)rating that is recognized as super-hydrophobicity and this property was maintained even after a 50,000-cycle abrasion test.FTIR analysis identified the characteristic peaks related to Si-O-Si and C-F asymmetric stretching bands of the finish on the fabric indicating a robust attachment on the fabric.Finished fabric did not show any change in appearance or tactile characteristics of the fabric.

Research on the Dyeing Properties of Silk-like Knitted Fabric of Ultra-fine Polyester Fiber

In this paper, dyeing processes of silk-like fabric of ultra-fine polyester fiber are studied through orthogonal experiment, dyeing properties (K/S value, L* value, and C* value) of the fabric are tested under different dyeing conditions (pH value, time, and bath ratlo), and optimum dyeing conditions are arrived at through analysis.

Effect of Commercial Synthappret BAP Treatment on the Tailorability of Light-Weight Worsted Wool Fabrics

By means of measurement with the FAST instruments,the effect of commercial Synthappret BAP treatment on the tailorability of light-weight wool worsted fabrics has been investigated. It was found that the commercial Synthappret BAP treatment improved the tailorability of the light-weight wool fabrics mainly by increasing the bending stiffness of the light-weight wool fabrics.

Mathematical Index for Evaluating Disperse Dyes Levelness of Superfine Polyester Fabric

The dyeing deference between the superfine and the con-ventional polyester fabric is discussed. The major threefactors affecting the level dyeing property of superfinepolyester-initial adsorption rate, desorption rate andinterface migration rate of dyestuffs at 70℃ are studied.The levelness improves considerably with decreased ini-tial adsorption rate, increased desorption rate and inter-face migration rate. And then a mathematical indexbased on them is established. The evaluation to dispersedyes resulting from it corresponds with their perfor-mance during industrial process. As new definitions, ini-tial adsorption rate and desorption rate of dyestuffs arefirstly introduced.

PREPARATION AND APPLICATION OF A NEW ANTIFELTING RESIN FOR WOOL FABRICS

In this paper,a new resin called Resin M for imparting antifelting properties to wool fabricshas been studied.Resin M may be used by aqueous oxidative/polymer technique.It is provedthat Oxidant A/Resin M treatment can satisfy the machine washable requirement formulated byI.W.S..Resin M is a good agent for antifelting treatment of wool fabrics with proper pretreatment.Oxidant A/Resin M treatment has little influence on dyeing and moisture adsorption properties ofwool fibers.The pilling resistance of the treated fabrics is higher than that of the untreated ones.The strength and the handle of the treated fabrics have little been changed.According to thescanning electron microscope observations,it is recommended that the polymer encapsulation ofindividual fiber also plays an important role in the felting resistance of the treated fabrics though itis well known that the shrink resistance of the treated fabrics is believed to be due to the binding offibers.

Biodegradable Behavior of Waste Wool and Their Recycled Polyester Preforms in Aqueous and Soil Conditions

Present study deals with the biodegradable behavior of individual components and their preforms of nonwoven biocomposites developed from waste wool fibers including coring wool(CW),dorper wool(DW)and recycled polyester fibers(RPET).A respirometric technique was employed to estimate the production of CO_(2) during the biodegradation experiments under soil and aqueous media conditions.Functional groups of test samples before and after biodegradation were analyzed using Fourier transform infrared spectroscopy(FTIR).Leaching chemicals such as formaldehyde(hydrolyzed)and Chromium VI(Cr VI)was also measured.The CO_(2) emission in wool fibers CW and DW indicated 90%and 60%biodegradation in soil burial and aqueous media conditions respectively,for 100 days incubation.RPET fibers,20%and 10%biodegradation in soil burial and aqueous media conditions was measured respectively while the preforms of waste wool and RPET reflected 30%and 25%biodegradation in soil burial and aqueous media conditions,respectively.The degradation of end functional groups such as carbonyl(keto and ester),aldehyde and hydroxyl were also confirmed by FTIR.The DW and CW wool fibers showed higher Cr(VI)concentration as compared to the RPET.The released formaldehyde results showed higher concentration for RPET preforms as compared to waste wool preforms.These results suggest that waste wool preforms are extremely environment friendly as compared to RPET preforms.Thus,waste wool preforms it can be potentially utilized for preparing biocomposite materials and associated biobased products.

Synthesis of Novel Acid Dyes with Coumarin Moiety and Their Utilization for Dyeing Wool and Silk Fabrics

This article describes the synthesis of some novel coumarin compounds to use as acid dyes by using compounds 1 - 4 as starting materials, which were prepared by interaction of 2-hydroxybenzaldehyde with ethyl 3-oxobutanoate, diethylmalonate, 4-nitrobenzenediazonium chloride and 4-sulfobenzenediazonium chloride, respectively. Compound 1 reacted with bromine and 2-cyanoacetohydrazide to give phenacyl bromide derivative 5 and 2-cyanoacetohydrazone derivative 6, respectively. Coupling of compound 6 with equimolar amount of 2-sulfo-4-((4-sulfophenyl) diazenyl)benzenediazonium chloride gave coumarin acid dye 8. Phenacyl bromide derivative 5 re-acted with potassium cyanide in refluxing ethanol to produce compound 7, which on coupling with equimolar amount of 8-hydroxy-6-sulfonaphthalene-2-diazonium chloride and 8-hydroxy-3,6-disulfonaphthalene-1-diazonium chloride gave coumarin acid dyes 9 and 10, respectively. Interaction of compound 2 with 2-amino-5-((4-sulfophenyl)diazenyl)benzenesulfonic acid, benzene-1,4-diamine and 3,3’-dimethoxy-[1,1’-biphenyl]-4,4’-diamine in refluxing ethanol afforded compounds 11, 12 and 14, respectively. Diazonium sulphate of compounds 12 and 14 coupling with 4-amino-5-hydroxynaphthalene-2,7-disulfonic acid gave compounds 13 and 15, respectively. Cyclocondensation of compound 3 with ethyl 3-oxobutanoate, diethyl malonate and malononitrile afforded derivatives of 3-acetyl-2H-chromen-2-one 16, ethyl 2-oxo-2H-chromene-3-carboxylate 17 and 2-imino-2H-chromene-3-carbonitrile 18, respectively. Reaction of sodium benzenesulfonate derivative 4 with ethyl 3-oxobutanoate and hydrazine hydrate gave compounds 19 and 20, respectively. The structures of the newly synthesized compounds were confirmed by elemental analysis, UV/ VIS, IR, 1H NMR and Ms spectral data. The suitability of the prepared dyestuffs for dyeing of wool and silk fabrics has been investigated. The dyed fabric shows good light fastness, very good rubbing, perspiration, washing and excellent sublimation fastness. These dyes have been color shade from blue to violet with very good depth and levelness on fabrics. The dye bath exhaustion and fixation on fabric has been found to be very good.

The Antimicrobial Activity of Wool Fabrics Treated with Crosslinking Agents and Polyhexamethylene Biguanide

In this study,we used citric acid(CA)as a crosslinking agent,mixed with polyhexamethylene biguanide,to perform a pad-dry-cure treatment on wool fabrics to study its antimicrobial effects and physical properties.

Prickle of Light-Weight Worsted Woven Wool Fabrics

Using the forearm test, the prickle of 26 commercially available light-weight worsted woven wool fabrics and 7 other fiber fabrics were studied under (24±1)℃ temperature and (65±5)% RH conditions. The surface fiber diameter of part of the wool fabrics was measured using a microscope. It was found that most of the light-weight worsted woven wool fabrics gave a prickle sensation under the above conditions. The prickle sensation was significantly correlated with the mean fiber diameter of the surface hairiness. It was also found that the prickle of the light-weight worsted woven wool fabrics was significantly correlated with the number of surface fibers which were coarser than 26 μm diameter.

Dyeing Characteristics of Chitosan Biguanidine Hydrochloride Treated Wool Fabrics

Chitosan biguanidine hydrochloride(CGH) has been synthesized by the guanidineylation reaction of chitosan with dicyandiamide.The structures of CGH were characterized by Fourier transform infrared spectroscopy and 13CNMR spectra.In this paper,we used citric acid(CA) as a crosslinking agent,mixed with CGH to perform a pad-drycure treatment on wool fabric to study reaction mechanism during crosslinking with the help of Fourier transform infrared spectroscopy(FT-IR) and scanning electron microscopy(SEM).Dyeing characteristics of CGH treated wool fabric was assessed.The effects of CGH concentration,curing temperature,dipping time,pH value on color yield of reactive dyes on wool fibres were investigated.Fastness properties of the modified wool fabric to laundering and crocking have also been discussed.Fourier transform infrared spectroscopy(FT-IR) showed that CA produce esterification with the-OH group of the wool and transamidation with the-NH2 group of the CGH to form a crosslink.Scanning electron microscopy(SEM) analysis showed the CGH firmly attached to the surface of wool fibre.It was found that the CGH pretreated wool fabrics had significantly improved dyeability characteristics.It is worthwhile to mention that the CGH treated samples have antibacterial potential due to the antibacterial property of chitosan molecules and guanidinium salts.

Ultrasonic assisted dyeing:Dyeing of wool fabrics as Dioscorea Cirrhosa Lour. a natural dye

The use of Dioscorea cirrhosa Lour.in the dyeing of leather and silk have been some 2000 years in China as the natural coloration.Power ultrasound has been explored in the textile coloration.This article aimed at researching the ultrasonic efficiency for dyeing wool fabric with Dioscorea cirrhosa Lour.dye in comparison with conventional heating.We get a significant improvement in the color strength values(K/S) at the same condition.The fastness and extent properties of the fabrics treated by ultrasonic were better than those obtained when treated by conventional heating.

Research of Dyeing Thermodynamics and Supramolecular Structure of Luteolin on Wool Fabric

Natural dyestuff of luteolin was isolated and used to dye wool fabric in this paper. Ethanol extraction and high-speed countercurrent chromatography (HSCCC) were used to extract and purify the luteolin from the peanut shell, and the structure of the isolated luteolin was characterized with FTIR techniques. The interaction between dyestuff and fiber was preliminarily discussed through thermodynamic study and supramolecular structure simulation to explain the intrinsic reasons why the color fastness was low when luteolin was applied to dyeing wool fabric. The extraction condition and purification parameter were as follows: 65% ethanol, ratio of material to liquid 1:20, 80°C, 3 h, chloroform-methanol-water (4/3/2, V/V), 800 rmp/min, 2.0 Mkpa, 0.5 mL/ min and 280 nm. The results of dyeing thermodynamics showed that the sorption isotherm of luteolin on wool fabric was consistent with Nernst model and similar to the disperse dyestuff. With molecular simulation, luteolin and glycin composed 8 stable complexes whose Laplacian values all were greater than 0, which suggested typical hydrogen bonds existing. The complex with three hydrogen bonds was proved the most stable. Both studies on thermodynamics and supramolecular simulation revealed that luteolin on wool fabric mainly depended on the weak hydrogen bonds interaction that determined the low dyefastness.