A Two-step Design Method for Shaft Work Targeting on Low-temperature Process

In low-temperature processes, there are interactions between heat exchanger network(HEN) and refrigeration system. The modification on HEN of the chilling train for increasing energy recovery does not always coordinate with the minimum shaft work consumption of the corresponding refrigeration system. In this paper, a systematic approach for optimizing low-temperature system is presented through mathematical method and exergy analysis. The possibility of "pockets", which appears as right nose section in the grand composite curve(EGCC) of the process, is first optimized. The EGCC with the pockets cutting down is designed as a separate part. A case study is used to illustrate the application of the approach for a HEN of a chilling train with propylene and ethylene refrigerant system in an ethylene production process.

A systematic approach for synthesizing a low-temperature distillation system

In this paper, by combining a stochastic optimization method with a refrigeration shaft work targeting method,an approach for the synthesis of a heat integrated complex distillation system in a low-temperature process is presented. The synthesis problem is formulated as a mixed-integer nonlinear programming(MINLP) problem,which is solved by simulated annealing algorithm under a random procedure to explore the optimal operating parameters and the distillation sequence structure. The shaft work targeting method is used to evaluate the minimum energy cost of the corresponding separation system during the optimization without any need for a detailed design for the heat exchanger network(HEN) and the refrigeration system(RS). The method presented in the paper can dramatically reduce the scale and complexity of the problem. A case study of ethylene cold-end separation is used to illustrate the application of the approach. Compared with the original industrial scheme, the result is encouraging.

Optimal synthesis of compression refrigeration system using a novel MINLP approach

The optimal design of a compression refrigeration system(CRS) with multiple temperature levels is very important to chemical process industries and also represents considerable challenges in process systems engineering. In this paper, a general methodology for the optimal synthesis of the CRS, which simultaneously integrates CRS and Heat Exchanger Networks(HEN) to minimize the total compressor shaft work consumption based on an MINLP model, has been proposed. The major contribution of this method is in addressing the optimal design of refrigeration cycle with variable refrigeration temperature levels. The method can be used to make major decisions in the CRS design, such as the number of levels, temperature levels, and heat transfer duties. The performance of the developed methodology has been illustrated with a case study of an ethylene CRS in an industrial ethylene plant, and the optimal solution has been examined by rigorous simulations in Aspen Plus to verify its feasibility and consistency.

Rapid excavation with a newly developed retaining system: Spiral assembly steel structure

The spiral assembly steel structure, a newly developed retaining wall for the rapid excavation of small-sized foundation pits in unsaturated soil, is presented. This new type of retaining structure is prefabricated in the factory and is assembled on site in the excavation of a pit. This retaining structure is composed of several prefabricated steel structural units, in which the adjacent steel structural units are joined with connectors. Each steel structural unit has one steel pipe in the radial direction and is welded to a single piece of steel plate. After full installation in situ, the retaining structure becomes a cylindrical steel structure. With the protection afforded by this new type of retaining structure, excavation work can be completed within 24 h to a depth up to 5 m. In order to verify the reliability and effectiveness of this new retaining structure, field construction tests were conducted in Beijing, China. The test construction was monitored. The monitoring program included measuring stress in the structure, lateral earth pressure, and lateral deformation of the surrounding soil. The monitoring data from the field test were compared with the theoretical results. The results show that the proposed new structure is reliable and effective.