Oxygen-assisted zinc recovery from electric arc furnace dust using magnesium chloride

Electric arc furnace(EAF)dust is an important secondary resource containing metals,such as zinc(Zn)and iron(Fe).Recover-ing Zn from EAF dust can contribute to resource recycling and reduce environmental impacts.However,the high chemical stability of ZnFe_(2)O_(4)in EAF dust poses challenges to Zn recovery.To address this issue,a facile approach that involves oxygen-assisted chlorination using molten MgCl_(2)is proposed.This work focused on elucidating the role of O2 in the reaction between ZnFe_(2)O_(4)and molten MgCl_(2).The results demonstrate that MgCl_(2)effectively broke down the ZnFe_(2)O_(4)structure,and the high O2 atmosphere considerably promoted the sep-aration of Zn from other components in the form of ZnCl_(2).The presence of O2 facilitated the formation of MgFe_(2)O_(4),which stabilized Fe and prevented its chlorination.Furthermore,the excessive use of MgCl_(2)resulted in increased evaporation loss,and high temperatures pro-moted the rapid separation of Zn.Building on these findings,we successfully extracted ZnCl_(2)-enriched volatiles from practical EAF dust through oxygen-assisted chlorination.Under optimized conditions,this method achieved exceptional Zn chlorination percentage of over 97%within a short period,while Fe chlorination remained below 1%.The resulting volatiles contained 85wt%of ZnCl_(2),which can be further processed to produce metallic Zn.The findings offer guidance for the selective recovery of valuable metals,particularly from solid wastes such as EAF dust.

Effect of magnesium on the aluminothermic reduction rate of zinc oxide obtained from spent alkaline battery anodes for the preparation of Al–Zn–Mg alloys

The aluminothermic reduction of zinc oxide（ZnO） from alkaline battery anodes using molten Al may be a good option for the elaboration of secondary 7000-series alloys. This process is affected by the initial content of Mg within molten Al, which decreases the surface tension of the molten metal and conversely increases the wettability of ZnO particles. The effect of initial Mg concentration on the aluminothermic reduction rate of ZnO was analyzed at the following values： 0.90wt%, 1.20wt%, 4.00t%, 4.25wt%, and 4.40wt%. The ZnO particles were incorporated by mechanical agitation using a graphite paddle inside a bath of molten Al maintained at a constant temperature of 1123 K and at a constant agitation speed of 250 r/min, the treatment time was 240 min and the ZnO particle size was 450？500 mesh. The results show an increase in Zn concentration in the prepared alloys up to 5.43wt% for the highest initial concentration of Mg. The reaction products obtained were characterized by scanning electron microscopy and X-ray diffraction, and the efficiency of the reaction was measured on the basis of the different concentrations of Mg studied.

Corrosion resistance of cerium-doped zinc calcium phosphate chemical conversion coatings on AZ31 magnesium alloy

Zinc calcium phosphate （Zn-Ca-P） coating and cerium-doped zinc calcium phosphate （Zn-Ca-Ce-P） coating were prepared on AZ31 magnesium alloy. The chemical compositions, morphologies and corrosion resistance of coatings were investigated through energy-dispersive X-ray spectroscopy （EDS）, X-ray photoelectron spectroscopy （XPS）, X-ray diffraction （XRD）, electron probe micro-analysis （EPMA） and scanning electron microscopy （SEM） together with hydrogen volumetric and electrochemical tests. The results indicate that both coatings predominately contain crystalline hopeite （Zn3（PO4）2·4H2O）, Mg3（PO4）2 and Ca3（PO4）2, and traces of non-crystalline MgF2 and CaF2. The Zn-Ca-Ce-P coating is more compact than the Zn-Ca-P coating due to the formation of CePO4, and displays better corrosion resistance than the Zn-Ca-P coating. Both coatings protect the AZ31 Mg substrate only during an initial immersion period. The micro-galvanic corrosion between the coatings and their substrates leads to an increase of hydrogen evolution rate （HER） with extending the immersion time. The addition of Ce promotes the homogenous distribution of Ca and formation of hopeite. The Zn-Ca-Ce-P coating has the potential for the primer coating on magnesium alloys.

Influence of MgO/MgCl_2 Molar Ratio on Phase Stability of Magnesium Oxychloride Cement

Formation, solution and phase change of hydration products in MgO-MgCl2-H2O system was studied with thermodynamics method, and resistance to water immersion and phase change of magnesium oxychloride cement with different MgO/MgCl2 molar ratio was experimented. The results show that pH value of immersion solution of cement paste has a remarkable influence on phase stability of hydration products. A higher pH value leads to a lower solubility and a better phase stability of hydration products. When the solution pH value is higher than 10.37, the precipitation of much Mg（OH）2 crystal induces a worse phase stability of hydration products. With the increasing MgO/MgCl2 molar ratio （lower than 6）, the more amount of MgO in the hydration products enhances the alkalinity of solution and the phase stability is improved. However, when the MgO/MgCl2 molar ratio is higher than 6 and the excessive MgO exsits in the hydration products, the cement paste may be damaged by the excessive crystallization stress of a great deal of Mg（OH）2 formation.

Effect of extrusion ratio on microstructure and mechanical properties of AZ91D magnesium alloy recycled from scraps by hot extrusion

A method for recycling AZ91D magnesium alloy scraps directly by hot extrusion was studied.Various microstructural analyses were performed using the techniques of optical microscopy,scanning electron microscopy(SEM)and energy dispersive spectroscopy(EDS).Microstructural observations revealed that all the recycled specimens consisted of fine grains due to the dynamic recrystallization.The main strengthening mechanism of the recycled specimen was grain refinement strengthening and homogeneous distribution of oxide precipitates.The interfaces of individual scraps of extruded materials were not identified when the scraps were extruded with the extrusion ratio of 40-1.Oxidation layers of the scraps were broken into pieces by high compressive and shear forces under the extrusion ratio of 40-1.The ultimate tensile strength and elongation to failure increased with increasing the extrusion ratio.Recycled specimens with the extrusion ratio of 40:1 showed higher ultimate tensile strength of 342.61 MPa and higher elongation to failure of 11.32%,compared with those of the cast specimen.

Electrochemical evaluation of zinc and magnesium alloy coatings deposited on electrogalvanized steel by PVD

Zinc alloy coating attracted much attention due to its high anti-corrosive properties.Particularly,zinc alloy coatings containing magnesium was considered a promising metallic alloy due to a remarkable improvement of corrosion resistance.The proper magnesium content for Zn-Mg alloy coatings was studied.The samples were prepared using thermal evaporation method.The influence of Zn-Mg alloy coating on corrosion resistance was evaluated using immersion test,potentiodynamic test,and galvanic test in 3% NaCl solution at room temperature.The results show that the corrosion resistance of Zn-Mg alloy coatings is strongly dependent on magnesium content.Corrosion potential decreases with increasing magnesium content,whereas current density increases up to 15% magnesium content,and passivity region was found only in Zn-Mg coatings.

Warm hydroforming of magnesium alloy tube with large expansion ratio

Process of warm tube hydroforming was experimentally investigated for forming an AZ31B magnesium alloy tubular part with a large expansion ratio. Effects of temperature on the mechanical properties and formability were studied by uniaxial tensile test and hydraulic bulge test. Total elongation increases with temperature up to 250℃, but uniform elongation and maximum expansion ratio get the highest value at 175℃. Different axial feeding amounts were applied in experiments to determine the reasonable loading path. A preform with useful wrinkles was then realized and the tubular part with an expansion ratio of 50% was formed. Finally, mechanical condition to produce useful wrinkles is deduced and the result illustrates that useful wrinkles are easier to be obtained for tube with higher strain hardening coefficient value and tubular part with smaller expansion ratio.

Effect of Cu addition on microstructure and properties of Mg-10Zn-5Al-0.1Sb high zinc magnesium alloy

To improve the strength, hardness and heat resistance of Mg-Zn based alloys, the effects of Cu addition on the as-cast microstructure and mechanical properties of Mg-10Zn-5Al-0.1Sb high zinc magnesium alloy were investigated by means of Brinell hardness measurement, scanning electron microscopy （SEM）, energy dispersive spectroscopy （EDS）, XRD and tensile tests at room and elevated temperatures. The results show that the microstructure of as-cast Mg-10Zn-5AI-0.1Sb alloy is composed of α-Mg, τ-Mg32（Al, Zn）49, Ф-Al2MgsZn2 and Mg3Sb2 phases. The morphologies of these phases in the Cu-containing alloys change from semi-continuous long strip to black herringbone as well as particle-like shapes with increasing Cu content. When the addition of Cu is over 1.0wt.%, the formation of a new thermally-stable Mg2Cu phase can be observed. The Brinell hardness, room temperature and elevated temperature strengths firstly increase and then decrease as the Cu content increases. Among the Cucontaining alloys, the alloy with the addition of 2.0wt.% Cu exhibits the optimum mechanical properties. Its hardness and strengths at room and elevated temperatures are 79.35 HB, 190 MPa and 160 MPa, which are increased by 9.65%, 21.1% and 14.3%, respectively compared with those of the Cu-free one. After T6 heat treatment, the strengths at room and elevated temperatures are improved by 20% and 10%, respectively compared with those of the ascast alloy. This research results provide a new way for strengthening of magnesium alloys at room and elevated temperatures, and a method of producing thermally-stable Mg-10Zn-5Al based high zinc magnesium alloys.

Phase selection of ternary intermetallic compounds during solidification of high zinc magnesium alloy

The phase selection of ternary intermetallic compound τphase (Mg32(Al, Zn)49 ) and φ phase (Al2Mg5Zn2) in high zinc magnesium alloys was studied by using scanning electron microscope, X-ray diffractometer and differential scanning calorimeter, etc. The results indicate that, when adding element Si in Mg-8Zn-4Al-0.3Mn (ZA84) alloy, φ phase is promoted, whereas τ phase is inhibited. The Chinese script-type Mg2Si and matrix microstructure are greatly refined, the formation of τ phase is facilitated and φ phase is restrained when modifier Al-AlP master alloy is added in ZA84 alloy containing Si. The kinetics study of phase selection indicates that there is a critical degree of undercooling of the melt. If the undercooling exceeds the critical value, τ phase preferentially forms while φ phase is restrained; otherwise, φ phase preferentially forms while τ phase is restrained.

Great Breakthrough Achieved in Extraction of Lithium from Brine with High Magnesium to Lithium Ratios

With the worldwide rise in electric vehicles, the demand for lithium batteries is increasing day by day. In 2015, China＇s new energy vehicles developed rapidly, and the price of lithium carbonate rose from fifty or sixty thousand yuan per ton to 150 thousand yuan. In the past, lithium was often extracted from spodumene （LiAlSi2O6）, which is time consuming, laborious and expensive. Over the past decade, abundant lithium has been discovered in brackish and salt water lakes, which is an important way to obtain lithium resources.

Study on experiment and mechanism of thermal dissolved sulfuration of low grade lead-zinc oxide ore in lanpin

The thermal dissolved sulfuration technology is brought forward and performed based on the characteristic of low grade lead-zinc oxide ore in lanpin. Using sulfur as the sulphidizing agent in the experiment, the oxides in the sandstone and ignimbrite are changed into sulfides. The disproportionation reaction of sulfur in a solution is confirmed as 4S＋3H2O=2S^2-＋S2O3^2--＋6H^＋. The dynamics process is studied and the first-order reaction rate equation -1n（1-a）=ktt is obtained. The effects of the reactive products, stirring speed, dosage of sulfuration agent, value of pH and sulphidizing temperature on the sulfuration of oxide ore are investigated. The results indicate that the reactive apparent activation energy is 100.8 kJ/mol and the sulfuration ratio of lead-zinc oxide ore reaches 60% under the conditions of pH 5.9-7.5, the sulfuration temperature of 130 ℃, sulfuration time of 180 min and the stirring speed of 800 r/min.

THE STUDY ON THE CHANGES OF ZINC, COPPER, CALCIUM AND MAGNESIUM IN PLASMA AND ERYTHROCYTES DURING CARDIOPULMONARY BYPASS

Objective To study the changes and their influence factors involved of zinc, copper, calcium and magnesium in plasma and erythrocytes during cardiopulmonary bypass(CPB). Methods Zinc, copper, calcium and magnesium values in plasma and erythrocytes were measured by atomic absorption spectrophotometer during CPB. Results Zinc and copper levels in plasma were significantly elevated above preinduction level before perfusion, but calcium and magnesium levels did not change significantly; zinc, copper and calcium levels in plasma were significantly below preoperation level during CPB, but magnesium level in plasma was significantly increased above preoperation; zinc level in plasma was increased to preoperation level after CPB and began to decrease again at 8 hours after CPB, copper level in plasma was increased to preoperation level at 20 hours after CPB, calcium in plasma was increased significantly from beginning to 8 hours after CPB, magnesium level in plasma was decreased to preoperation level at 8 hours afterCPB. Concentration of zinc , copper, calcium and magnesium in erythrocytes did not change significantly. Conclusion During CPB, the changes of zinc, copper, calcium and magnesium had relation to hemodilution, operative wound, carrier protein, stress and component of priming solution and cardioplegic solution, but no relation to transfer from plasma erythrocytes. The results indicate that it is beneficial to patient's recovery to supplement zinc, copper, calcium and magnesium properly by different ways during cardiac perioperation.

Evaluation of Pollution Sources of Zinc in Tokyo Bay Based on Zinc Isotope Ratio in Sediment Core

This study evaluated the sources of Zn pollution in Tokyo Bay, Japan, on the basis of δ66Zn in a sediment core. The Zn concentration in sediments in the 1980s-2000s was considerably higher than the background concentration, suggesting that there remain important sources of Zn in the bay. The δ66Zn (+0.51‰) of anthropogenic Zn estimated in the core was significantly higher than those (approximately –0.1‰ - +0.2‰) of treated water from sewage treatment plants and vehicle-related sources. A large number of electroplating plants are located in Tokyo areas. It is assumed that Zn in effluents from electroplating operations is isotopically heavier owing to a negative isotopic effect on Zn electroplating. This tends to support the hypothesis that river bottom sediments, which were contaminated with Zn in the untreated effluents from electroplating plants in the past, are the principal sources of anthropogenic Zn in Tokyo Bay in the 1980s-2000s.

Structural characterization of calcium glycinate,magnesium glycinate and zinc glycinate

Metal glycinate chelates are formed by glycine and metal compounds through chemical reactions.Calcium glycinate,magnesium glycinate and zinc glycinate are kinds of new-type and ideal nutrient supplements,which have satisfactory physico-chemical properties and bioactivities.They are important for prophylaxis and treat metal deficiency.The structural characterization shows that the metal ion is bonded to the amino and carboxyl group to form two five-membered rings.This paper mainly studies the structure characterization of the metal chelated glycinates by their solubility,infrared spectrum,thermal analysis,mass spectrometry,polycrystal difrac-tion,the metal contents and glycine contents of calcium glycinate,magnesium glycinate and zinc glycinate.

CLINICAL STUDY ON SERUM COPPER AND ZINC LEVELS AND COPPER/ZINC RATIO IN MALIGNANT LYMPHOMA

173 simultaneous determinations of serum copper levels (SCL), serum zinc levels (SZL) and copper/zinc ratio (CZR) were made by atomic absorption spectrophotometry in 51 previously untreated lymphoma patients. SCL and CZR were significantly higher in patients before treatment (mean value 22.97 μmol/L, 1.55, respectively) and in those who did not reach complete remission (mean 21.21 μmol/L, 1.36) as compared with the patients in complete remission (mean 16.36 μmol/L, 1.06) or normal controls (mean 15.67 μmol/L, 0.98). The mean value of SCL and CZR of patients in complete remission did not differ significantly from those of normal controls. Patients in stages HI and IV had higher SCL and CZR (mean 25.15 μmol/L, 1.79) than those in stage Ⅰ and Ⅱ (mean 19.30 μmol/L, 1.16). No significant difference in SZL was observed between the patient groups and normal controls. Thus, SCL and CZR may be used as prognostic indicators for monitoring disease activity and response to therapy in malignant lymphoma.

Research of Magnesium Alloy Wheel Vibration Performance Based on Finite Element Method

As the automotive industry is increasingly demanding on energy saving and environmental protection,people are taking more attention on the lightweight design and comfort of automobiles.Wheel vibration is one of the most important parts of a vehicle performance.The dynamic characteristics of the vehicle are determined by the modal parameters of the vehicle system.The wheel also has a great influence on the vibration.Based on finite element method,we analyze wheel vibration performance.This research studies the effect of different damping properties on wheel frequency.By comparing of acceleration and speed of the wheel,we can improve the vibration performance of the vehicle.

Effect of heat diffusion on properties of zinc-aluminum coating on AZ91D magnesium alloys

A protecting zinc and aluminum coating on the surface of AZ91D magnesium alloys was obtained by thermal spraying to improve the corrosion and wear resistance performances. In order to enhance the combination between magnesium alloy matrix and zinc and aluminum coating, the sample was heat-treated at 300℃for 2 h, then, the cross-section patterns, XRD pattern, micro-hardness, wear and corrosion resistance abilities were researched. The results indicate that the interface between the coating and substrate is metallurgical bond, and a transitional fusion layer is formed by diffusion. The micro-scale abrasion test and polarization test in 3% NaCl solution show that the diffusion-treated specimen has better wear and corrosion resistance performances in comparison with the undiffusion-treated and substrate magnesium alloys; in addition, it has relatively higher micro-hardness than the undiffusion-treated magnesium alloys.

Electroplating zinc transition layer for electroless nickel plating on AM60 magnesium alloys

Electroplating zinc coating as transition layer of electroless nickel plating on AM60 magnesium alloys was investigated. The zinc film can be deposited in a pyrophosphate bath at 50-60℃under current density of 0.5-1.5 A/dm2. A new fore treatment technology was applied by acid cleaning with a solution containing molybdate and phosphorous acid, by alkaline cleaning in a bath containing molybdate and sodium hydroxide. The subsequent electroless plating was carried out in nickel sulfate bath. The SEM observation shows that the deposition is uniform and compact. The polarization curve measurements show that the corrosion potential of the zinc plating in 3.5% NaCl is about -1.3 V(vs SCE) which is noble than that of magnesium substrate. The zinc electroplating can be applied as the pretreatment process for electroless nickel plating on magnesium alloys.

Study of HCP→FCC phase transformation mechanism under different hot compression rates of AZ31 magnesium alloy

At present,there are few studies on the phase transition during the thermocompression plastic deformation of magnesium alloy.In this study,the evolution model of thermal compression plastic of AZ31 magnesium alloy was constructed by molecular dynamics,and the phase transition relationship between HCP and FCC at different thermal compression rates was studied.By combining GLEEBLE thermal compression experiment with transmission electron microscopy experiment,high-resolution transmission electron microscopy images were taken to analyze the transition rules between HCP and FCC during plastic deformation at different thermal compression rates,and the accuracy of molecular dynamics analysis was verified.It is found that the slip of Shockley’s incomplete dislocation produces obvious HCP→FCC phase transition at low strain rate and base plane dislocation at high strain rate,which makes the amorphous phase transition of HCP→OTHER more obvious,which provides theoretical guidance for the formulation of forming mechanism and preparation process of magnesium alloy.

Effect of mole ratio of Y to Zn on phase constituent of Mg-Zn-Zr-Y alloys

The phase constituent evolution of Mg-Zn-Y-Zr alloys with the mole ratio of Y to Zn both in the as-cast and as-annealed states at the Mg-rich corner was investigated by XRD and SEM/EDS analysis and was further explained from the ternary phase diagram calculation. The results show that the formation of the secondary phases in Mg-Zn-Y-Zr alloys firmly depends on the mole ratio of Y to Zn, and X （Mg 12 YZn）-phase, W （Mg 3 Y 2 Zn 3 ）-phase and I （Mg 3 YZn 6 ）-phase come out in sequence as the ratio of Y to Zn decreases. The mole ratios of Y to Zn with the corresponding phase constituent are suggested quantitatively as follows： the phase constituent is α-Mg ＋ I when the mole ratio of Y to Zn is about 0.164; α-Mg ＋ I ＋W when the mole ratio of Y to Zn is in the range of 0.164 0.33;α-Mg ＋W when the mole ratio of Y to Zn is about 0.33; α-Mg ＋W＋X when the mole ratio of Y to Zn is in the range of 0.33 1.32; and α-Mg ＋X when the mole ratio of Y to Zn is about 1.32. The results also offer a guideline for alloy selection and alloy design in Mg-Zn-Y-Zr system.