Mullite thermal storage ceramics were prepared by low-cost calcined bauxite and kaolin.The phase composition,microstructure,high temperature resistance and thermophysical properties were characterized by modern testin...Mullite thermal storage ceramics were prepared by low-cost calcined bauxite and kaolin.The phase composition,microstructure,high temperature resistance and thermophysical properties were characterized by modern testing techniques.The experimental results indicate that sample A3(bauxite/kaolin ratio of 5:5)sintered at 1620℃has the optimum comprehensive properties,with bulk density of 2.83 g·cm^(-3)and bending strength of 155.44 MPa.After 30 thermal shocks(1000℃-room temperature,air cooling),the bending strength of sample A3 increases to 166.15 MPa with an enhancement rate of 6.89%,the corresponding thermal conductivity and specific heat capacity are 3.54 W·(m·K)^(-1)and 1.39 kJ·(kg·K)^(-1)at 800℃,and the thermal storage density is 1096 kJ·kg^(-1)(25-800 mullite ceramics;sintering properties;high-temperature thermal storage;thermal shock resistance).Mullite forms a dense and continuous interlaced network microstructure,which endows the samples high thermal storage density and high bending strength,but the decrease of bauxite/kaolin ratio leads to the decrease of mullite content,which reduces the properties of the samples.展开更多
Porous mullite ceramics were fabricated from pyrolysis of nanometer alumina powders filled silicone resin. At 1573 K, the mixture of nanometer γ-Al2O3 and silicone resin can be entirely transformed to mullite in air....Porous mullite ceramics were fabricated from pyrolysis of nanometer alumina powders filled silicone resin. At 1573 K, the mixture of nanometer γ-Al2O3 and silicone resin can be entirely transformed to mullite in air. The effects of shaping pressure on microstructure and mechanical property were investigated. Increasing shaping pressure leads to decrease in open porosity and average pore size, narrower pore size distribution, and improvement in flexural strength. With a shaping pressure of 43 MPa, nanoporous mullite ceramics with an average pore size of 50 nm can be obtained, showing 33% in open porosity and 42 MPa in flexural strength. The microstructure of porous mullite ceramics consists of dense region and loose region.展开更多
Mullite and corundum co-bonded SiC-based composite ceramics(SiC-mullite-Al2O3)were prepared by using SiC,calcined bauxite and kaolin via pressureless carbon-buried sintering.The low-cost SiC-based composite ceramics d...Mullite and corundum co-bonded SiC-based composite ceramics(SiC-mullite-Al2O3)were prepared by using SiC,calcined bauxite and kaolin via pressureless carbon-buried sintering.The low-cost SiC-based composite ceramics designed in this study are expected to be used as thermal storage materials in solar thermal power generation based on the high density and excellent thermal shock resistance.The influences of calcined bauxite addition and sintering temperature on the microstructures,phase compositions,and physical properties of the samples were investigated.Results demonstrated that the introduction of calcined bauxite containing two bonding phases greatly reduced the lowest sintering temperature to 1400℃.The SiC-mullite Al2O3 composite with 40 wt%calcined bauxite sintered at 1500℃exhibited optimum performance.The density and bending strength were 2.27 g·cm^-3 and 77.05 MPa.The bending strength increased by 24.58%and no cracks were observed after 30 thermal shock cycles,while general clay would reduce the thermal shock resistance of SiC.The SiC-mullite-Al2O3 composites with satisfied performance are expected to be used as thermal storage materials in solar thermal power generation systems.展开更多
We developed cordierite-mullite composite ceramic materials to package and encapsulate PCM, and presented a preparation process from raw materials of kaolin, talc and alumina. The properties and microstructre of cordi...We developed cordierite-mullite composite ceramic materials to package and encapsulate PCM, and presented a preparation process from raw materials of kaolin, talc and alumina. The properties and microstructre of cordierite-mullite composite ceramic were studied. Due to the strengthening effects of mullite, the sample C2(80 wt% of cordierite and 20 wt % of mullite) sintered at 1 420 ℃ possessed excellent physical properties. Determined by X-ray diffraction(XRD), scanning electron microscope(SEM) and energy dispersive spectroscopy(EDS) analysis, cuboid-shaped cordierite crystals and needle-like or long quadrilateral-prism mullite crystals with staggered patterns were found, which endowed the composites preferable mechanical strength. After 30 cycles of thermal shock(room temperature to about 1 100 ℃, air-cooled), the sample presented superior thermal shock resistance, which is suitable to be applied as solar thermal storage materials.展开更多
For improving the properties of SiC-mullite composite ceramics used for solar sensible thermal storage, MnO2 was introduced as sintering additive when preparing. The composite ceramics were synthesized by using SiC, a...For improving the properties of SiC-mullite composite ceramics used for solar sensible thermal storage, MnO2 was introduced as sintering additive when preparing. The composite ceramics were synthesized by using SiC, andalusite, a-Al2O3 as the starting materials with non-contact graphite-buried sintering method. Phase composition and microstructure of the composites were investigated by XRD and SEM, and the effect of MnOz on the properties of SiC composites was studied. Results indicated that samples SM1 with 0.2 wt% MnO2 addition achieved the optimum properties： bending strength of 70.96 MPa, heat capacity of 1.02 J.（g.K）-1, thermal conductivity of 9.05 W-（m.K）-1. Proper addition of MnO2 was found to weaken the volume effect of the composites and improve the thermal shock resistance with an increased rate of 27.84% for bending strength after 30 cycles of thermal shock （air cooling from 1 100 ℃ to RT）. Key words： SiC-mullite composite ceramics; MnO2; solar sensible thermal storage; non-contact graphite-buried sintering; thermal shock resistance展开更多
The in-situ synthesized mullite bonded SiC ceramics for solar thermal tower plant were prepared from Silicon carbide （SIC）, manufactured aluminum hydroxide （Al（OH）3） and Suzhou kaolin via semi-dry pressing and p...The in-situ synthesized mullite bonded SiC ceramics for solar thermal tower plant were prepared from Silicon carbide （SIC）, manufactured aluminum hydroxide （Al（OH）3） and Suzhou kaolin via semi-dry pressing and pressureless firing. The results indicate that sample B3 （designed mullite content 15 wt%） fired at 1 400 ℃ exhibited optimal performance with a bending strength of 97.41 MPa. Sample B3 can withstand 30-cycles thermal shock without cracking （wind cooling from 1 100 ℃ to room temperature）, and the bending strength after thermal shock decreased by 17.92%. When the service temperature is 600℃, the thermal diffusivity, specific heat capacity, thermal conductivity and heat capacity are 6.48× 10-2 cm：.s-1, 0.69 kJ·kg-1. K-1, 9.62 W·m-1·K-1 and 977.76 kJ·kg-1, respectively. The XRD and SEM results show that SiC, mullite, or-quartz, and tridymite are connected closely, which gives the material a good bending strength. After 30-time thermal shock cycles, the structure of samples becomes loose. SiC grains are intersectingly arranged with rodshape mullite, exhibiting a favorable thermal shock resistance. The addition of Al（OH）3 and Suzhou kaolin can accelerate the synthesis of mullite, thus to reduce the firing temperature effectively. The volume effect of tfidymite is relatively small, improving the thermal shock resistance of materials. A higher designed muUite content yields a lower loss rate of bending strength. The mullite content should not be more than 15 wt% or else the bending strength would be diminished.展开更多
In order to improve the bending strength of mullite ceramic thin tiles, SiO2-ZnO-Na2O-Y2O3 glass was prepared on the surface of the tiles. The influences of the thermal properties and thermal expansion coefficient of ...In order to improve the bending strength of mullite ceramic thin tiles, SiO2-ZnO-Na2O-Y2O3 glass was prepared on the surface of the tiles. The influences of the thermal properties and thermal expansion coefficient of the glass and the sintering temperature on the structure and the property of the composites were investigated by differential thermal analysis (DTA), X-Ray Diffraction (XRD), Raman and scanning electron microscopy (SEM). The bending strength of the composites was measured with an universal testing machine. Results show that the crystallization temperature of the SiO2-ZnO-Na2O-Y2O3 glass is higher than that of SiO2-ZnO-Na2O glass. The corresponding crystallites show more complex structure for the SiO2-ZnO-Na2O-Y2O3 glass. The thermal expansion coefficients of both glasses are lower than the mullite ceramic tiles. The bending strength of the composites after sintering at 1150°C was obviously improved by 10.7% to 106.2 MPa, compared with the mullite ceramic tiles.展开更多
In order to improve the high-temperature performance of mullite ceramic materials,mullite ceramic bodies were placed in closed containers with AlF_(3)·3H_(2)O powder and kept at 1 600 ℃ for 6 h.AlF_(3)·3H_(...In order to improve the high-temperature performance of mullite ceramic materials,mullite ceramic bodies were placed in closed containers with AlF_(3)·3H_(2)O powder and kept at 1 600 ℃ for 6 h.AlF_(3)·3H_(2)O reacts with O_(2) to produce gaseous compounds AlOF and F,which penetrate into the bodies,promote Al2O3 and SiO_(2) to form mullite whiskers,and strengthen the mullite ceramic materials.The results show that the mullite ceramics have enhanced hot strength,increased bulk density and declined apparent porosity by adding a certain amount of AlF_(3)·3H_(2)O in a closed container.When the addition of AlF_(3)·3H_(2)O is 6%,the bulk density of the ceramic material reaches the maximum and the apparent porosity is the lowest;and when the addition of AlF_(3)·3H_(2)O is 8%,the hot strength of the material is the highest.展开更多
基金Funded by the National Key Research and Development Program of Science and Technology of China(No.2018YFB1501002)。
文摘Mullite thermal storage ceramics were prepared by low-cost calcined bauxite and kaolin.The phase composition,microstructure,high temperature resistance and thermophysical properties were characterized by modern testing techniques.The experimental results indicate that sample A3(bauxite/kaolin ratio of 5:5)sintered at 1620℃has the optimum comprehensive properties,with bulk density of 2.83 g·cm^(-3)and bending strength of 155.44 MPa.After 30 thermal shocks(1000℃-room temperature,air cooling),the bending strength of sample A3 increases to 166.15 MPa with an enhancement rate of 6.89%,the corresponding thermal conductivity and specific heat capacity are 3.54 W·(m·K)^(-1)and 1.39 kJ·(kg·K)^(-1)at 800℃,and the thermal storage density is 1096 kJ·kg^(-1)(25-800 mullite ceramics;sintering properties;high-temperature thermal storage;thermal shock resistance).Mullite forms a dense and continuous interlaced network microstructure,which endows the samples high thermal storage density and high bending strength,but the decrease of bauxite/kaolin ratio leads to the decrease of mullite content,which reduces the properties of the samples.
基金financially supported by the Project of the Science and Technology Creative Team of Universities in Jiangxi Province,China(No.00008713)the Open Foundation of Jiangxi Key Laboratory for Advanced Copper and Tungsten Materials(No.2013-KLP-04)
基金Funded by the Hunan Provincial Natural Science Foundation of China(No.S2010J504B)the National Natural Science Foundation of China(No.91116001)
文摘Porous mullite ceramics were fabricated from pyrolysis of nanometer alumina powders filled silicone resin. At 1573 K, the mixture of nanometer γ-Al2O3 and silicone resin can be entirely transformed to mullite in air. The effects of shaping pressure on microstructure and mechanical property were investigated. Increasing shaping pressure leads to decrease in open porosity and average pore size, narrower pore size distribution, and improvement in flexural strength. With a shaping pressure of 43 MPa, nanoporous mullite ceramics with an average pore size of 50 nm can be obtained, showing 33% in open porosity and 42 MPa in flexural strength. The microstructure of porous mullite ceramics consists of dense region and loose region.
基金Funded by the National Key Research and Development Program of Science and Technology of China(No.2018YFB1501002).
文摘Mullite and corundum co-bonded SiC-based composite ceramics(SiC-mullite-Al2O3)were prepared by using SiC,calcined bauxite and kaolin via pressureless carbon-buried sintering.The low-cost SiC-based composite ceramics designed in this study are expected to be used as thermal storage materials in solar thermal power generation based on the high density and excellent thermal shock resistance.The influences of calcined bauxite addition and sintering temperature on the microstructures,phase compositions,and physical properties of the samples were investigated.Results demonstrated that the introduction of calcined bauxite containing two bonding phases greatly reduced the lowest sintering temperature to 1400℃.The SiC-mullite Al2O3 composite with 40 wt%calcined bauxite sintered at 1500℃exhibited optimum performance.The density and bending strength were 2.27 g·cm^-3 and 77.05 MPa.The bending strength increased by 24.58%and no cracks were observed after 30 thermal shock cycles,while general clay would reduce the thermal shock resistance of SiC.The SiC-mullite-Al2O3 composites with satisfied performance are expected to be used as thermal storage materials in solar thermal power generation systems.
基金Funded by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China(No.2018YFB1501002)
文摘We developed cordierite-mullite composite ceramic materials to package and encapsulate PCM, and presented a preparation process from raw materials of kaolin, talc and alumina. The properties and microstructre of cordierite-mullite composite ceramic were studied. Due to the strengthening effects of mullite, the sample C2(80 wt% of cordierite and 20 wt % of mullite) sintered at 1 420 ℃ possessed excellent physical properties. Determined by X-ray diffraction(XRD), scanning electron microscope(SEM) and energy dispersive spectroscopy(EDS) analysis, cuboid-shaped cordierite crystals and needle-like or long quadrilateral-prism mullite crystals with staggered patterns were found, which endowed the composites preferable mechanical strength. After 30 cycles of thermal shock(room temperature to about 1 100 ℃, air-cooled), the sample presented superior thermal shock resistance, which is suitable to be applied as solar thermal storage materials.
基金Funded by the Major State Basic Research Development Program of China(973 Program)(No.2010CB227105)
文摘For improving the properties of SiC-mullite composite ceramics used for solar sensible thermal storage, MnO2 was introduced as sintering additive when preparing. The composite ceramics were synthesized by using SiC, andalusite, a-Al2O3 as the starting materials with non-contact graphite-buried sintering method. Phase composition and microstructure of the composites were investigated by XRD and SEM, and the effect of MnOz on the properties of SiC composites was studied. Results indicated that samples SM1 with 0.2 wt% MnO2 addition achieved the optimum properties： bending strength of 70.96 MPa, heat capacity of 1.02 J.（g.K）-1, thermal conductivity of 9.05 W-（m.K）-1. Proper addition of MnO2 was found to weaken the volume effect of the composites and improve the thermal shock resistance with an increased rate of 27.84% for bending strength after 30 cycles of thermal shock （air cooling from 1 100 ℃ to RT）. Key words： SiC-mullite composite ceramics; MnO2; solar sensible thermal storage; non-contact graphite-buried sintering; thermal shock resistance
基金Funded by the National Basic Research Program(973 Program)(No.2010CB227105)
文摘The in-situ synthesized mullite bonded SiC ceramics for solar thermal tower plant were prepared from Silicon carbide （SIC）, manufactured aluminum hydroxide （Al（OH）3） and Suzhou kaolin via semi-dry pressing and pressureless firing. The results indicate that sample B3 （designed mullite content 15 wt%） fired at 1 400 ℃ exhibited optimal performance with a bending strength of 97.41 MPa. Sample B3 can withstand 30-cycles thermal shock without cracking （wind cooling from 1 100 ℃ to room temperature）, and the bending strength after thermal shock decreased by 17.92%. When the service temperature is 600℃, the thermal diffusivity, specific heat capacity, thermal conductivity and heat capacity are 6.48× 10-2 cm：.s-1, 0.69 kJ·kg-1. K-1, 9.62 W·m-1·K-1 and 977.76 kJ·kg-1, respectively. The XRD and SEM results show that SiC, mullite, or-quartz, and tridymite are connected closely, which gives the material a good bending strength. After 30-time thermal shock cycles, the structure of samples becomes loose. SiC grains are intersectingly arranged with rodshape mullite, exhibiting a favorable thermal shock resistance. The addition of Al（OH）3 and Suzhou kaolin can accelerate the synthesis of mullite, thus to reduce the firing temperature effectively. The volume effect of tfidymite is relatively small, improving the thermal shock resistance of materials. A higher designed muUite content yields a lower loss rate of bending strength. The mullite content should not be more than 15 wt% or else the bending strength would be diminished.
文摘In order to improve the bending strength of mullite ceramic thin tiles, SiO2-ZnO-Na2O-Y2O3 glass was prepared on the surface of the tiles. The influences of the thermal properties and thermal expansion coefficient of the glass and the sintering temperature on the structure and the property of the composites were investigated by differential thermal analysis (DTA), X-Ray Diffraction (XRD), Raman and scanning electron microscopy (SEM). The bending strength of the composites was measured with an universal testing machine. Results show that the crystallization temperature of the SiO2-ZnO-Na2O-Y2O3 glass is higher than that of SiO2-ZnO-Na2O glass. The corresponding crystallites show more complex structure for the SiO2-ZnO-Na2O-Y2O3 glass. The thermal expansion coefficients of both glasses are lower than the mullite ceramic tiles. The bending strength of the composites after sintering at 1150°C was obviously improved by 10.7% to 106.2 MPa, compared with the mullite ceramic tiles.
基金supported by the National Natural Science Foundation of ChinaKey Projects of Henan United Fund(NSFCNo.U1904217).
文摘In order to improve the high-temperature performance of mullite ceramic materials,mullite ceramic bodies were placed in closed containers with AlF_(3)·3H_(2)O powder and kept at 1 600 ℃ for 6 h.AlF_(3)·3H_(2)O reacts with O_(2) to produce gaseous compounds AlOF and F,which penetrate into the bodies,promote Al2O3 and SiO_(2) to form mullite whiskers,and strengthen the mullite ceramic materials.The results show that the mullite ceramics have enhanced hot strength,increased bulk density and declined apparent porosity by adding a certain amount of AlF_(3)·3H_(2)O in a closed container.When the addition of AlF_(3)·3H_(2)O is 6%,the bulk density of the ceramic material reaches the maximum and the apparent porosity is the lowest;and when the addition of AlF_(3)·3H_(2)O is 8%,the hot strength of the material is the highest.
