Effect of integration of mechanical ball milling and flue gas desulfurization gypsum on dealkalization of bauxite residue

The synergistic impact of mechanical ball milling and flue gas desulfurization(FGD)gypsum on the dealkalization of bauxite residue was investigated through integrated analyses of solution chemistry,mineralogy,and microtopography.The results showed a significant decrease in Na_(2)O content(>30 wt.%)of FGD gypsum-treated bauxite residue after 30 min of mechanical ball milling.Mechanical ball milling resulted in differentiation of the elemental distribution,modification of the minerals in crystalline structure,and promotion in the dissolution of alkaline minerals,thus enhancing the acid neutralization capacity of bauxite residue.5 wt.%FGD gypsum combined with 30 min mechanical ball milling was optimal for the dealkalization of bauxite residue.

关于生态矿业的思考

传统的矿业经营发展模式是资源单向流动的,不具有可持续性,生态矿业的经营发展模式以资源的循环利用和清洁生产为基本特征,是实现矿业可持续发展的必然选择.实施生态矿业发展模式的策略为:(一)大力推进科学技术进步和技术改造;(二)建立清洁生产的矿产资源加工网络;(三)实施绿色管理;(四)加速矿业经济体制改革.

Non-explosive mining and waste utilization for achieving green mining in underground hard rock mine in China

Innovations of mining technologies were proposed by beneficial utilizations of unfavorable factors such as high geostress,high geotemperature and high mining depth to achieve green mining as mining depth increases inevitably.Cuttability of deep hard rock was investigated by experimental and regressed analyses to find the reasonable stress adjustment method to improve non-explosive mechanized fragmentation for hard ore-rock.A non-explosive mechanized and intellectualized mining method was proposed to continuously and precisely exploit phosphate underground,which promoted the high-recovery,low-waste and high-efficiency exploitation of phosphate with recovery rate over 90%,dilution rate near 5%and cutting efficiency about 107.7 t/h.A circular economy model and the backfill system were proposed to conduct resource utilizations of solid waste,by which the utilization amount of waste increased year after year.In 2018,the utilization amounts of phosphogypsum,yellow phosphorus slag and waste rock increased to 1853.6×10^3 t/a,291.1×10^3 t/a and 1493.8×10^3 t/a,respectively.

Dynamic mechanical properties and instability behavior of layered backfill under intermediate strain rates

To obtain dynamic mechanical properties and failure rule of layered backfill under strain rates from10to80s-1,impactloading test on layered backfill specimens(LBS)was conducted by using split Hopkinson pressure bar system.The results indicatethat positive correlation can be found between dynamic compressive strength and strain rate,as well as between strength increasefactor and strain rate.Dynamic compressive strength of LBS gets higher as the arithmetic average cement-sand ratio increases.Compared with static compressive strength,dynamic compressive strength of LBS is enhanced by11%to163%.In addition,theenergy dissipating rate of LBS lies between that of corresponding single specimens,and it decreases as the average cement contentincreases.Deformation of LBS shows obvious discontinuity,deformation degree of lower strength part of LBS is generally higherthan that of higher strength part.A revised brittle fracture criterion based on the Stenerding-Lehnigk criterion is applied to analyzingthe fracture status of LBS,and the average relevant errors of the3groups between the test results and calculation results are4.80%,3.89%and4.66%,respectively.

Effect of thermal treatment on energy dissipation of granite under cyclic impact loading

High temperature treatment causes thermal damage to rocks in deep mining.To study the thermal effect on the energy dissipation of rocks during the dynamic cyclic loading,cyclic impact loading experiments of heat-treated rocks were carried out using the splitting Hopkinson pressure bar(SHPB)experimental system.The correlations among the energy dissipation,energy dissipation rate,impact times,accumulated absorbed energy per volume,failure mode and temperature were analyzed.The results show that the reflected energy under the first impact increases and finally exceeds the absorbed energy when the temperature increases;however,the total reflected energy decreases above 200℃.The absorbed energy under the first impact and the total absorbed energy all decrease as the temperature increases,the rates of which decrease accordingly.And the same phenomenon appears for the transmitted energy and the rate of the transmitted energy.On the contrary,the rate of the reflected energy increases with the rising temperature.When the temperature increases,the fewer impact times are needed to destroy the sample.In addition,the failure modes are different when the rock is treated at different temperatures;that is,when the temperature is high,even though the absorbed energy is low,the sample breaks into powder after several impacts.

Failure characteristics of high stress rock induced by impact disturbance under confining pressure unloading

The failure characteristics under coupled static and dynamic loading were investigated by the improved split Hopkinson pressure bar （SHPB） with axial pre-pressure and confining pressure. The results show that the stress—strain curve of the rock under static-dynamic coupled loading is a typical class I curve when the dynamic load is comparatively high; With the decrease of the dynamic load, the stress—strain curve transforms to a typical class II curve. The dynamic failure process was recorded by high-speed photography. Analyses of fracture surface morphology show that the failure modes of specimens are tensile failure or combined shear failure when the impact load energy is low, but the failure modes of specimens become tensile failure when the impact load energy is high. The results of fractal dimension show that the elastic potential energy release leads to increase in the degree of crushing of samples when the energy of impact load is low under coupled static and dynamic loads with high stress.

Unloading responses of pre-flawed rock specimens under different unloading rates

Based on the stress redistribution analysis of rock mass during the deep underground excavation, the unloading process of pre-flawed rock material was simulated by distinct element method (DEM). The effects of unloading rate and flaw inclination angle on unloading strengths and cracking properties of pre-flawed rock specimens are numerically revealed. The results indicate that the unloading failure strength of pre-flawed specimen exhibits a power-function increase trend with the increase of unloading period. Moreover, combined with the stress state analysis on the flaws, it is found that the unloading failure strength increases with the increase of flaw inclination angle. The cracking distribution of pre-flawed specimens under the unloading condition closely depends on the flaw inclination angle, and three typical types of flaw coalescence are observed. Furthermore, at a faster unloading rate, the pre-flawed specimen experiences a sharper and quicker unloading failure process, resulting in more splitting cracks in the specimens.

Mechanical properties and rockburst proneness of phyllite under uniaxial compression

To investigate the influence of the bedding angle,β,on the mechanical properties and rockburst proneness,uniaxial compression tests were conducted using cylindrical phyllite specimens with different bedding angles.According to the results,the peak stress,peak strain,cumulative acoustic emission counts,and potential energy of the elastic strain exhibited a U-shaped change trend.With an increase in β from 0°to 90°,the failure mode transformed from tensile splitting failure along the bedding plane to shear slip failure along the weak bedding plane.Finally,the failure mode evolved into a tensile splitting failure across the bedding plane.When β=15°,30°,and 45°,the phyllite specimens exhibited strong,slight,and moderate rockburst proneness,with strong,slight,and moderate shear slip rockbursts,respectively.When β=0°,60°,75°,and 90°,the phyllite specimens had extremely strong rockburst proneness,and an extremely strong strain rockburst occurred.

Early warning of rock mass instability based on multi-field coupling analysis and microseismic monitoring

In order to overcome the limitation that rock mass instability warnings are caused by a lack of deep consideration of the inherent mechanism of disaster formation, early warning signs of rock mass instability were detected and multi-field coupling was analyzed. A multi-field coupling model of a damaged rock mass was established. The relationship between microseismic activity parameters and rock mass stability was analyzed, and a multi-parameter early warning index system was established and its solution program was compiled. Based on the D-S data fusion theory,an early warning model of rock mass instability combining multi-field coupling analysis and microseismic monitoring was constructed. Taking an underground mine stope as an object, the multi-field coupling model and its solution program were used to analyze mining response characteristics. The seismic field data were used to verify the accuracy of the multi-field coupling analysis. The early warning model was used to predict the instability of stope rock mass,and the early warning result is consistent with a real-world scenario.

Failure characteristics and its influencing factors of rock-like material with multi-fissures under uniaxial compression

The compression test on rock-like specimens with prefabricated closed multi-fissures made by pulling out the embedded metal inserts in the precured period was done on the servo control uniaxial loading instrument. The influence of fissure inclination angle and distribution density on the failure characteristics of fissure bodies was researched. It was found that, the fissure inclination angle was the major influencing factor on the failure modes of fissure bodies. The different developmental states of micro-cracks would appear on specimens under different fissure inclination angles. However, the influence of fissure distribution density on the failure mode of fissure bodies was achieved by influencing the transfixion pattern of fissures. It was shown by the sliding crack model that, the effective shear, which drove the relative sliding of the fissure, was a function of fissure inclination angle and friction coefficient of the fissure surface. The strain-softening model of fissure bodies was established based on the mechanical parameters that were obtained by the test of rock-like materials under the same experimental condition. And the reliability of experimental results was identified by using this model.

Analyses and predictions of rock cuttabilities under different confining stresses and rock properties based on rock indentation tests by conical pick

The rock indentation tests by a conical pick were conducted to investigate the rock cuttability correlated to confining stress conditions and rock strength.Based on the test results,the regression analyses,support vector machine(SVM)and generalized regression neural network(GRNN)were used to find the relationship among rock cuttability,uniaxial confining stress applied to rock,uniaxial compressive strength(UCS)and tensile strength of rock material.It was found that the regression and SVM-based models can accurately reflect the variation law of rock cuttability,which presented decreases followed by increases with the increase in uniaxial confining stress and the negative correlation to UCS and tensile strength of rock material.Based on prediction models for revealing the optimal stress condition and determining the cutting parameters,the axial boom roadheader with many conical picks mounted was satisfactorily utilized to perform rock cutting in hard phosphate rock around pillar.

Artificial intelligence model for studying unconfined compressive performance of fiber-reinforced cemented paste backfill

To reduce the difficulty of obtaining the unconfined compressive strength(UCS) value of fiber-reinforced cemented paste backfill(CPB) and analyze the comprehensive impact of conventional and fiber variables on the compressive property, a new artificial intelligence model was proposed by combining a newly invented meta-heuristics algorithm(salp swarm algorithm, SSA) and extreme learning machine(ELM) technology. Aiming to test the reliability of that model, 720 UCS tests with different cement-to-tailing mass ratio, solid mass concentration, fiber content, fiber length, and curing time were carried out, and a strength evaluation database was collected. The obtained results show that the optimized SSA-ELM model can accurately predict the uniaxial compressive strength of the fiber-reinforced CPB, and the model performance of SSA-ELM model is better than ANN, SVR and ELM models. Variable sensitivity analysis indicates that fiber content and fiber length have a significant effect on the UCS of fiber-reinforced CPB.

Dynamic tensile strength and failure mechanisms of thermally treated sandstone under dry and water-saturated conditions

To study the tensile strength and failure mechanisms of rock with hydro-thermal coupling damage under different loading rates,a series of static and dynamic splitting tests were conducted on thermally treated sandstone under dry and water-saturated conditions.Experimental results showed that high temperatures effectively weakened the tensile strength of sandstone specimens,and the P-wave velocity declined with increasing temperature.Overall,thermal damage of rock increased gradually with increasing temperature,but obvious negative damage appeared at the temperature of 100℃.The water-saturated sandstone specimens had lower indirect tensile strength than the dry ones,which indicated that water-rock interaction led to secondary damage in heat-treated rock.Under both dry and water-saturated conditions,the dynamic tensile strength of sandstone increased with the increase of strain rate.The water-saturated rock specimens showed stronger rate dependence than the dry ones,but the loading rate sensitivity of thermally treated rock decreased with increasing treatment temperature.With the help of scanning electron microscopy technology,the thermal fractures of rock,caused by extreme temperature,were analyzed.Hydro-physical mechanisms of sandstone under different loading rate conditions after heat treatment were further discussed.

Spalling fracture mechanism of granite subjected to dynamic tensile loading

Rocks are likely to undergo spalling failure under dynamic loading.The fracture development and rock failure behaviours were investigated during dynamic tensile loading.Tests were conducted with a split-Hopkinson pressure bar(SHPB)in four different impact loading conditions.Thin sections near failure surfaces were also made to evaluate the growth patterns of fractures observed by polarizing microscope.Scanning electron microscopy(SEM)was used to observe mineral grains on failure surfaces and to evaluate their response to loading and failure.The results indicate that the number of spalling cracks increases with increase in peak impact loads and that quartz sustains abundant intergranular fracturing.Cleavage planes and their direction relative to loading play a vital role in rock strength and fracturing.Separation along cleavage planes perpendicular to loading without the movement of micaceous minerals parallel to loading appears to be unique to the rock spalling process.

Instantaneous and long-term deformation characteristics of deep room-pillar system induced by pillar recovery

The goaf may face a series of deformation and settlement problems when the room-pillar mining method is used to excavate ore and pillars in the deep strata.To this end,a deep room-pillar model with two levels was made,and the pillar recovery was carried out.The instantaneous deformation responses during the pillars recovery and the long-term settlements after the pillar recovery were analyzed.During the pillar recovery,different regions of surrounding rocks suffer from different dynamic disturbances which can be divided into three types,including(I)the combined action of blasting disturbance and unloading disturbance,(II)the sequential action of blasting disturbance and unloading disturbance,and(III)the action of unloading disturbance.After the pillar recovery,the settlement above the first recovering pillar is the largest,which has a traction effect on the settlement in other areas.The settlement process can be divided into two stages,stable displacement stage and unstable displacement stage.When the pillar-room system undergoes the unstable displacement stage,rock spalling and further cascading collapse will occur.

Cutting parameter optimization for one-step shaft excavation technique based on parallel cutting method

The outcome of the cutting blasting in a one-step shaft excavation is heavily related to the cutting parameters used for parallel cutting method. In this study, the relationships between the cutting parameters（such as the hole spacing L and the empty hole diameter D） and damage zones were investigated by numerical simulation. A damage state index γ was introduced and used to characterize the crushing and crack damage zones through a user-defined subroutine. Two indices, i.e., η1 and η2 that can reflect the cutting performance, were also introduced. The simulation results indicate that an optimal value of L can be obtained so that the η1 and η2 can reach their optimal states for the best cutting performance. A larger D results in better cutting performance when the L value maintains its best. In addition, the influences of the loading rate and the in-situ stress on the cutting performance were investigated. It is found that an explosive with a high loading rate is suit for cutting blasting. The propagation direction and the length of the tensile cracks are affected by the direction and the magnitude of the maximum principal stress.

Combined effects of temperature and axial pressure on dynamic mechanical properties of granite

In order to get the dynamic mechanical properties of deep rock mass suffered both high temperature and high pressure,impact loading experiments on granite subjected to temperature and axial pressure were carried out. Furthermore, the internalstructure characteristics of granite under different temperatures were observed by scanning electron microscopy (SEM). The results show that the longitudinal wave velocity assumes a downward trend which shows a rapid drop before falling slowly as the temperature increases. The uniaxial compressive strength of the specimen decreases significantly at temperatures of 25?100 °C compared to that at temperatures of 100?300 °C. The peak strain rises rapidly before the dividing point of 100 °C, but increases slowly after the dividing point. The internal structure of the rock changes substantially as the temperature increases, such as the extension and transfixion of primary and newborn cracks. In addition, the thermal damage under axial pressure is greater than that described by the longitudinal wave velocity and the phenomenon shows obviously when the temperature increases.

Optimization of mining method in subsea deep gold mines: A case study

The mining method optimization in subsea deep gold mines was studied. First, an index system for subsea mining method selection was established based on technical feasibility, security status, economic benefit, and management complexity. Next, an evaluation matrix containing crisp numbers and triangular fuzzy numbers(TFNs) was constructed to describe quantitative and qualitative information simultaneously. Then, a hybrid model combining fuzzy theory and the Tomada de Decis?o Interativa Multicritério(TODIM) method was proposed. Finally, the feasibility of the proposed approach was validated by an illustrative example of selecting the optimal mining method in the Sanshandao Gold Mine(China). The robustness of this approach was demonstrated through a sensitivity analysis. The results show that the proposed hybrid TODIM method is reliable and stable for choosing the optimal mining method in subsea deep gold mines and provides references for mining method optimization in other similar undersea mines.

Construction of reasonable pillar group for undersea mining in metal mine

In order to achieve the safe mining in Sanshandao Gold Mine,five schemes of secure pillar group are designed.Using the method of the renormalization group,the failure mechanism of the pillar group is explored,and the safety factor of the pillar system is also obtained.The displacement characteristics,stress-strain laws,distribution of plastic zone and damage range of different pillar group are analyzed using numerical calculation software FLAC3D.To determine a reasonable pillar group scheme,the pillar stability and roof deformation are utilized to evaluate the safety of the pillar group.In addition,the theory of fuzzy comprehensive evaluation is adopted to verify the optimal scheme.The pillar group with the lowest roof deformation value is chosen as the optimal plan,which renders a factor of safety of 2.06 for the pillar group.According to this scheme,pillars with the width of 10 m are set along the strike of undersea deposit with the interval of 50 m.Rib pillars of 15 m in width are set at the location of the exploration line of 127,151 and 167.The analysis can be used to provide guidance for optimal design of pillar structures in undersea mining.

Meso-damage evolution and mechanical characteristics of low-porosity sedimentary rocks under uniaxial compression

Low pore sedimentary rocks(from Guangxi, China) were subjected to uniaxial compression loading experiment under different initial stresses. The rock samples were investigated by nuclear magnetic resonance before and after the loading. The relationships between the mesoscopic rock damage and macroscopic mechanical parameters were established, and the initial damage stress of the low-porosity sedimentary rock was determined. The results showed that this type of rock has the initial stress of damage. When the initial loading stress is lower than the initial stress of damage, the T2 spectrum area of the rock sample gradually decreases, and the primary pores of the rock are further closed under the stress. The range of the initial stress of damage for this type of rock is 8-16 MPa. When the loading stress exceeds the initial stress of damage, the T2 spectrum area gradually increases, indicating that the porosity of the rock increases and microscopic damage of the rock appears. The rock damage degree is defined, and the nonlinear function between the rock damage degree and the initial loading stress is established.