拼焊板方盒件拉深成形中焊缝移动规律的研究

拼焊板越来越多地应用在汽车制造业及其它工业中。方盒件是板材成形中的一种典型件 ,因此对拼焊板方盒件拉深过程中的焊缝移动规律的研究是非常重要的。本文研究由不同材料和不同厚度板材组合的拼焊板方盒件在拉深成形中焊缝的移动。同时 ,用显式有限元软件DY NAFORM进行了模拟。为了验证模拟结果 ,做了相应实验 。

单晶高温合金的选晶行为

对高温合金单晶选晶生长工艺进行了实验研究 ,揭示了螺旋选晶器和缩颈选晶器的选晶原理。实验结果表明 ,在螺旋选晶器中 ,晶体横向择优生长与螺旋结构的耦合作用 ,形成连续选晶过程 ,是螺旋选晶的主要原理 ,其选晶作用良好 ;而在缩颈选晶器中 ,几乎只存在单一的机械阻隔选晶行为 ,多重缩颈结构对于改善选晶作用并不明显 ,选晶效果不好。

Hot compression behavior and deformation microstructure of Mg-6Zn-1Al-0.3Mn magnesium alloy

The hot compression behavior of a wrought Mg-6Zn-1Al-0.3Mn magnesium alloy was investigated using Gleeble test at 200-400 °C with strain rates ranging from 0.01 to 7 s-1. The true stress-strain curves show that the hot deformation behavior significantly depends on the deformation temperature and strain rate. The calculated hot deformation activation energy Q is 166 kJ/mol with a stress exponent n=5.99, and the constitutive equation is deduced to be ε＆ =3.16×1013[sinh（0.010σ）]5.99exp [-1.66×105/（RT）]· Deformation microstructure shows that the incompletely dynamically recrystallized grains can be found at grain boundaries and twins with the strain rates ranging from 0.01 to 1 s^-1 at 250 °C, and completely dynamic recrystallization occurs when the temperature is 350 °C or above during hot compression, the size of recrystallized grains decreases with the increment of the strain rate at the same temperature. The relatively suitable deformation condition is considered temperature 330-400 °C and strain rate of 0.01-0.03 s-1, and temperature of 350 °C and strain rate of 1 s-1.

热梯度法化学气相渗温度控制

建立了热梯度法化学气相渗工艺（ＣＶＩ） 模型，计算了圆筒炭毡内的温度分布，给出热梯度法ＣＶＩ 工艺沉积温度的控制方法。利用这种方法，采用热梯度法ＣＶＩ 工艺，在１００ ｈ 之内成功地制备出内径１６０ ｍ ｍ 、高３９０ ｍ ｍ 、厚２０ｍ ｍ 的圆筒炭毡增强Ｃ／Ｃ 复合材料，密度达到１ ．６ ｇ／ｃｍ ３ 。

热处理对UMCo50耐热合金抗热腐蚀性能的影响

文章主要介绍热处理制度对热锻状态下的UMCo5 0耐热合金抗热腐蚀性能的影响。实验通过真空冶炼铸锭、热锻成形和热处理制备实验样品 ;热腐蚀实验使用Na2 SO4 涂敷法 ,计量在 95 0℃大气条件下样品重量损失与时间的关系 ;用金相法分析热处理组织相变和热腐蚀界面特征。结果表明 ,热处理对UMCo5 0合金抗热腐蚀性能的影响非常明显。不同热处理对合金组织的影响主要是碳化物的析出与分解 ,从而导致合金基体Cr含量的变化。碳化物析出行为是弱化合金抗热腐蚀性能的主要因素 。

加热器TP304不锈钢换热管腐蚀泄漏原因分析

通过宏观检验、化学成分分析、金相检验、力学性能测试、扫描电镜以及能谱分析等方法,对某加热器TP304不锈钢换热管腐蚀开裂泄漏原因进行了分析。结果表明:该TP304不锈钢换热管腐蚀泄漏区域有硫和氯元素沉积,显微组织中含有形变马氏体,其力学性能远远高于标准要求,导致换热管外表面产生应力腐蚀裂纹,裂纹不断扩展最终致使换热管泄漏;换热管固溶处理不充分和管程外的介质没有达到锅炉水质要求,是导致换热管产生泄漏的主要原因。

Effects of rare earth Ce addition on microstructure and mechanical properties of impure copper containing Pb

The effects of rare earth Ce on the microstructure and mechanical properties of impure copper containing Pb were investigated using OM,SEM,EPMA,TEM and tensile testing.TEM and EDS analysis reveal that spherical CePb3 particles form after Ce addition.CePb3 particles,with average size of^3.6μm,homogenously distribute in the Cu matrix.Due to small lattice misfit(~4.62%)with Cu matrix,CePb3 particles can act as effective nucleation sites beneficial to the grain refinement.Pb at grain boundaries seriously deteriorates the mechanical properties of Cu.The tensile strength and the elongation of Cu-0.1 Pb are decreased by 43.1%and 56.7%compared with those of pure copper,respectively.Ce can purify grain boundaries,cause the precipitation of CePb3 particles and refine grain sizes,which contribute to significant improvement of the mechanical properties of Cu.Compared with Cu-0.1Pb,the tensile strength(179 MPa)and the elongation(38.5%)of Cu-0.1Pb-0.3Ce are increased by 117.6%and 151.6%,respectively.

Initial corrosion behavior of pure zinc in simulated tropical marine atmosphereInitial corrosion behavior of pure zinc in simulated tropical marine atmosphere

The initial corrosion behavior of pure zinc in a simulated tropical marine atmosphere was investigated using gravimetric method,scanning electron microscope combined with energy dispersive spectroscopy(SEM-EDS),X-ray diffractometry(XRD),Fourier transform infrared spectrometry(FTIR)and electrochemical impedance spectroscopy(EIS).The kinetics of corrosion process is a decelerating process following the empirical equation D=At^n(n<1).The protectiveness of the corrosion product layer could be attributed to the formation of simonkolleite,Zn5(OH)8Cl2·H2O,which could inhibit the rate determining step,namely charge transfer step,of the electrochemical corrosion process.A model of the evolution process of the product layers formed on zinc was proposed.In addition,the regularity of the corrosion rate of zinc as a function of the NaCl deposition rate can be described by a power function.

Phase precipitation behavior and tensile properties of as-cast Ni-based superalloy during heat treatment

The phase precipitation behavior and tensile properties of an as-cast Ni-based alloy,IN617B alloy,after solution heat treatment and long-term aging treatment were investigated.Ti(C,N),M6C and M23C6 are the primary precipitates in as-cast microstructure.After solution heat treatment,most of carbides dissolve into the matrix except a few fine Ti(C,N)within grains.During long-term aging at 700°C,the phase precipitation behaviors of the alloy are characterized as follows:(1)M23C6 carbides at grain boundaries(GBs)transform from film-like shape to cellular shape and gradually coarsen due to the decrease of the surface energy and element aggregation to GBs;(2)M23C6 carbides within grains have a bar-like morphology with a preferential growth direction[110]and have a cube-on-cube coherent orientation relationship with the matrixγ;(3)γ?particles inhibit the coarsening of M23C6 within grains by constraining the diffusion of formation elements.Furthermore,the tensile strength of the alloy obviously increases,but the ductility significantly decreases after the aging for 5000 h.The alloy has a relatively stable microstructure which guarantees the excellent tensile properties during long-term aging.

Electronic interaction between single Pt atom and vacancies on boron nitride nanosheets and its influence on the catalytic performance in the direct dehydrogenation of propane

The electronic metal-support interaction(EMSI)is one of most intriguing phenomena in heterogeneous catalysis.In this work,this subtle effect is clearly demonstrated by density functional theory(DFT)calculations of single Pt atom supported on vacancies in a boron nitride nanosheet.Moreover,the relation between the EMSI and the performance of Pt in propane direct dehydrogenation(PDH)is investigated in detail.The charge state and partial density of states of single Pt atom show distinct features at different anchoring positions,such as boron and nitrogen vacancies(Bvac and Nvac,respectively).Single Pt atom become positively and negatively charged on Bvac and Nvac,respectively.Therefore,the electronic structure of Pt can be adjusted by rational deposition on the support.Moreover,Pt atoms in different charge states have been shown to have different catalytic abilities in PDH.The DFT calculations reveal that Pt atoms on Bvac(Pt-Bvac)have much higher reactivity towards reactant/product adsorption and C–H bond activation than Pt supported on Nvac(Pt-Nvac),with larger adsorption energy and lower barrier along the reaction pathway.However,the high reactivity of Pt-Bvac also hinders propene desorption,which could lead to unwanted deep dehydrogenation.Therefore,the results obtained herein suggest that a balanced reactivity for C–H activation in propane and propene desorption is required to achieve optimum yields.Based on this descriptor,a single Pt atom on a nitrogen vacancy is considered an effective catalyst for PDH.Furthermore,the deep dehydrogenation of the formed propene is significantly suppressed,owing to the large barrier on Pt-Nvac.The current work demonstrates that the catalytic properties of supported single Pt atoms can be tuned by rationally depositing them on a boron nitride nanosheet and highlights the great potential of single-atom catalysis in the PDH reaction.

Kinetic behaviour of TiB particles in Al melt and their effect on grain refinement of aluminium alloys

Solidification experiments were carried out to investigate the kinetic behaviour of TiB2 particles in Al melt and their effect on the grain refinement of commercially-pure Al.A model was proposed to describe the kinetic behaviour of TiB2 particles during the whole process from the addition of TiB2 to the melt to the freezing of the melt.The results indicate that TiB2 particles are not stable in Al melt.They may dissolve and coarsen during the holding period and grow during the cooling period of the melt.The kinetic behaviour of TiB2 particles in the melt has a great influence on their number density and the grain refinement.Solute Ti addition can suppress the dissolution,Ostwald ripening and growth behaviours of TiB2 particles.

Corrosion behavior of copper in extremely harsh marine atmosphere in Nansha Islands,China

The corrosion behavior of pure copper exposed to the atmosphere of Nansha Islands for 21 months was studied by mass loss method,composition analysis,morphology observation and electrochemical measurements.The results showed that the average corrosion rate of copper exposed for one year was approximately 7.85μm/a,implying that Nansha Islands was classified as a corrosion category of CX.The structure and properties of the corrosion product layer generated on the front and back sides of the exposed sample differed significantly.The inner corrosion product layer(Cu2O)on the front side was relatively thick and dense,whereas the outer product layer(Cu2Cl(OH)3)was extremely thin.However,the outer product layer on the back side was thicker than the inner layer.Electrochemical measurements indicated that the protection afforded by the corrosion product layer on the front side was improved gradually,while that on the back side was deteriorated.

Strong and ductile Al−Zn−Mg−Zr alloy obtained by equal angular pressing and subsequent aging

An ultrafine-grained Al−Zn−Mg−Zr alloy with superior mechanical performance was obtained by high passes of equal angular pressing(ECAP)and subsequent aging.After 8 ECAP passes and aging,the yield strength(YS)and ultimate tensile strength(UTS)of the solid-solutioned alloy are significantly improved from(98±10)and(226±7)MPa to(405±9)and(427±9)MPa,respectively.A large elongation is also maintained((17.4±2.5)%).The microstructure features including grain refinement,morphology of precipitates,and dislocation density,were revealed with multiscale characterizations,including transmission electron microscopy,electron backscattered diffraction,and X-ray diffraction.After 8 passes of ECAP,the original coarse elongated grains are refined to a unique bimodal grain structure consisting of ultrafine equiaxed and lath-like grains.Additionally,the effects of ECAP and subsequent aging on the strengthening contribution of a variety of strengthening mechanisms,such as dislocation strengthening and precipitation strengthening,were discussed in detail.

The origin of the extraordinary stability of mercury catalysts on the carbon support: the synergy effects between oxygen groups and defects revealed from a combined experimental and DFT study

Thermal stability of HgCl2 has a pivotal importance for the hydrochlorination reaction as the loss of mercuric compounds is toxic and detrimental to environment.Here we report a low-mercury catalyst which has durability over 10000 h for acetylene hydrochlorination under the industrial condition.The stability of the catalyst is carefully analyzed from a combined experimental and density functional theory study.The analysis shows that the extraordinary stability of mercury catalyst is resulted from the synergy effects between surface oxygen groups and defective edge sites.The binding energy of HgCl2 is increased to be higher than 130 kJ/mol when adsorption is at the edge site with a nearby oxygen group.Therefore,the present study revealed that the thermal stability problem of mercury-based catalyst can be solved by simply adjusting the surface chemistry of activated carbon.Furthermore,the reported catalyst has already been successfully applied in the commercialized production of vinyl chloride.

Formation mechanism and wear behavior of gradient nanostructured Inconel 625 alloy

The formation mechanism and wear behavior of a gradient nanostructured(GNS) Inconel 625 alloy were investigated using SEM, TEM and ball-on-disc sliding wear tester. The results show that surface mechanical grinding treatment(SMGT) induced an approximately 800 μm-deep gradient microstructure, consisting of surface nano-grained,nano-laminated, nano-twined, and severely deformed layers, which resulted in a reduced gradient in micro-hardness from 6.95 GPa(topmost surface) to 2.77 GPa(coarse-grained matrix). The nano-grained layer resulted from the formation of high-density nano-twins and subsequent interaction between nano-twins and dislocations. The width and depth of the wear scar, wear loss volume, and wear rate of the SMGT-treated sample were smaller than those of untreated coarse-grained sample. Moreover, the wear mechanisms for both samples were mainly abrasive wear and adhesive wear, accompanied with mild oxidation wear. The notable wear resistance enhancement of the GNS Inconel 625 alloy was attributed to the high micro-hardness, high residual compressive stress, and high strain capacity of the GNS surface layer.

Effect of Ta addition on solidification microstructure and element segregation of IN617B nickel-base superalloy

IN617B nickel-base superalloy is considered as a good candidate material in 700℃advanced ultrasupercritical coal-fired power plants.The effect of Ta addition on solidification microstructure and element segregation of IN617B alloy was investigated by OM,SEM,TEM,EDS,EPMA and thermodynamic calculation.The results showed that the solidification microstructure exhibited a dendritic segregation pattern with many primary carbides distributed in interdendritic regions,such as network M_(6)C,lath M_(23)C_(6) and granular Ti(C,N).The addition of Ta promoted the precipitation of Ta-rich MC significantly inhibiting the precipitation of M_(6)C and M_(23)C_(6),and reduced the segregation degree of Al,Mo and Ti alloying elements.The addition of Ta decreased the melting temperature of MC carbide,but did not impact the solidification path,that was,L→γmatrix→MC or Ti(C,N)→M_(6)C→M_(23)C_(6),where MC and Ti(C,N)tended to form symbiotic microstructure with M_(6)C.This study will provide theoretical basis and data support for the alloy optimization and casting structure control of IN617B nickel-based superalloy.

Corrosion and pitting behavior of pure aluminum 1060 exposed to Nansha Islands tropical marine atmosphere

The corrosion and pitting behavior of pure aluminum 1060 exposed to Nansha Islands marine atmosphere for 34 months was investigated based on mass loss measurement,scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),X-ray photoelectron spectroscopy(XPS),and electrochemical impedance spectroscopy(EIS).The results indicated that serious pitting corrosion occurred on the surfaces of pure aluminum.The corrosion rate after exposure for 13 months was approximately 1.28 g/(m^(2)·a).The XPS results showed that the corrosion products were Al_(2)O_(3),Al(OH)_(3),and AlCl_(3).Moreover,the corrosion product layer was more protective than the native oxide film,and the protectiveness first increased and then decreased.Finally,the shape of the pits was evaluated using statistical analysis.

Effects of solution treatment on microstructure and tensile properties of as-cast alloy 625

Effects of solution treatment between 1050 and 1250℃on microstructure and tensile properties of as-cast alloy 625 were investigated.The microstructure and solidification characteristics of the alloy were studied by SEM,EDS,EPMA and DTA.The results showed that the solidification sequence of the alloy should be written as L→L+γ→L+γ+MC→L+γ+MC+γ/Laves→γ+MC+γ/Laves.After solution treatment at 1225 and 1250°C,incipient melting of Laves phase was observed.The ultimate tensile strength decreased monotonically with the increase of solution treatment temperature,and the yield strength had no significant variation.The elongation increased slightly at first and then reached a minimum value at 1250°C.The fracture mechanism changed from transgranular mode to intergranular mode after solution at 1250°C for the reason that numerous Laves phases melted at grain boundaries and microcracks nucleated in the molten pool.The suitable solution treatment temperature of this alloy was 1200°C.

Microstructure and electrical conductivity of electroless copper plating layer on magnesium alloy micro-arc oxidation coating

In order to impart electrical conductivity to the magnesium alloy micro-arc oxidation(MAO)coating,the electroless copper plating was performed.Effects of plating temperature and complexing agent concentration on the properties of the electroless copper plating layers were studied by measuring their microstructure,corrosion resistance and electrical conductivity.It was found that the optimized plating temperature was 60°C,and the most suitable value of the complexing agent concentration was 30 g/L.Under this condition,a complete and dense plating layer could be obtained.The formation mechanism of the plating layer on magnesium alloy MAO coating was analyzed.A three-stage model of the plating process was proposed.The square resistance of the plated specimen was finally reduced to 0.03Ω/□after the third stage.Through electroless copper plating,the MAO coated sample obtained excellent electrical conductivity without significantly reducing its corrosion resistance.