The deformation mechanism of C5191 phosphor bronze sheet under ultra-high-speed blanking was investigated.By virtue of a DOBBY-OMEGA F1 ultra-high-speed press,the ultra-high-speed blanking test was conducted on C5191 ...The deformation mechanism of C5191 phosphor bronze sheet under ultra-high-speed blanking was investigated.By virtue of a DOBBY-OMEGA F1 ultra-high-speed press,the ultra-high-speed blanking test was conducted on C5191 phosphor bronze sheets with a thickness of 0.12 mm at 3000 strokes per minute.The microstructures of the blanked edges were characterized and analyzed separately by electron back-scatter diffraction(EBSD)and transmission electron microscopy(TEM).The results show that grains in the blanked edges are stretched along the blanking direction.Strong{001}<100>cube textures(maximum pole densities of 9 and 12,respectively)and secondarily strong{011}<011>textures(maximum pole densities of 4 and 7,respectively)are formed in local zones.Additionally,deformation twins are found in the shear zone of the blanked edges which are rotated and coarsened due to the blanking-induced extrusion and local thermal effect which can further form into sub-grains with clear and high-angle boundaries.The C5191 phosphor bronze sheet is subjected to adiabatic shear during ultra-high-speed blanking,accompanied with dynamic recrystallization.展开更多
Existing curve fitting algorithms of NC machining path mainly focus on the control of fitting error,but ignore the problem that the original discrete cutter position points are not enough in the high curvature area of...Existing curve fitting algorithms of NC machining path mainly focus on the control of fitting error,but ignore the problem that the original discrete cutter position points are not enough in the high curvature area of the tool path.It may cause a sudden change in the drive force of the feed axis,resulting in a large fluctuation in the feed speed.This paper proposes a new non-uniform rational B-spline(NURBS)curve fitting optimization method based on curvature smoothing preset point constraints.First,the short line segments generated by the CAM software are optimally divided into different segment regions,and then the curvature of the short line segments in each region is adjusted to make it smoother.Secondly,a set of characteristic points reflecting the change of the curvature of the fitted curve is constructed as the control apex of the fitted curve,and the curve is fitted using the NURBS curve fitting optimization method based on the curvature smoothing preset point constraint.Finally,the curve fitting error and curve volatility are analyzed with an example,which verifies that the method can significantly improve the curvature smoothness of the high-curvature tool path,reduce the fitting error,and improve the feed speed.展开更多
基金The authors are grateful for the financial supports from Jiangsu Key Laboratory of Precision and Micro-manufacturing Technology of China(JSJMYWX2020-01)Zhejiang Provincial Natural Science Foundation of China(LY18E050005)the Startup Foundation for Introducing Talent of Nanjing Institute of Industry Technology(YK18-13-02)of China.
文摘The deformation mechanism of C5191 phosphor bronze sheet under ultra-high-speed blanking was investigated.By virtue of a DOBBY-OMEGA F1 ultra-high-speed press,the ultra-high-speed blanking test was conducted on C5191 phosphor bronze sheets with a thickness of 0.12 mm at 3000 strokes per minute.The microstructures of the blanked edges were characterized and analyzed separately by electron back-scatter diffraction(EBSD)and transmission electron microscopy(TEM).The results show that grains in the blanked edges are stretched along the blanking direction.Strong{001}<100>cube textures(maximum pole densities of 9 and 12,respectively)and secondarily strong{011}<011>textures(maximum pole densities of 4 and 7,respectively)are formed in local zones.Additionally,deformation twins are found in the shear zone of the blanked edges which are rotated and coarsened due to the blanking-induced extrusion and local thermal effect which can further form into sub-grains with clear and high-angle boundaries.The C5191 phosphor bronze sheet is subjected to adiabatic shear during ultra-high-speed blanking,accompanied with dynamic recrystallization.
基金the Open Foundation Project of Jiangsu Key Laboratory of Precision and Micro-manufacturing Technology Open Fund Project.
文摘Existing curve fitting algorithms of NC machining path mainly focus on the control of fitting error,but ignore the problem that the original discrete cutter position points are not enough in the high curvature area of the tool path.It may cause a sudden change in the drive force of the feed axis,resulting in a large fluctuation in the feed speed.This paper proposes a new non-uniform rational B-spline(NURBS)curve fitting optimization method based on curvature smoothing preset point constraints.First,the short line segments generated by the CAM software are optimally divided into different segment regions,and then the curvature of the short line segments in each region is adjusted to make it smoother.Secondly,a set of characteristic points reflecting the change of the curvature of the fitted curve is constructed as the control apex of the fitted curve,and the curve is fitted using the NURBS curve fitting optimization method based on the curvature smoothing preset point constraint.Finally,the curve fitting error and curve volatility are analyzed with an example,which verifies that the method can significantly improve the curvature smoothness of the high-curvature tool path,reduce the fitting error,and improve the feed speed.
