Wet dual clutch transmissions(W-DCTs) show overall benefits including excellent fuel efficiency,wide torque capacity range,long durability,driving comfort and sportiness.Many breakthroughs have been made to further im...Wet dual clutch transmissions(W-DCTs) show overall benefits including excellent fuel efficiency,wide torque capacity range,long durability,driving comfort and sportiness.Many breakthroughs have been made to further improve the fuel efficiency by design innovations and introductions of new hardware.Each W-DCT has its unique design and hardware.It demands the lubricant to provide excellent wet clutch friction performance and anti-shudder friction durability,good synchronizer friction performance and durability,high load-carrying ability,excellent bearing performance,strong anti-corrosion performance,high thermal and oxidative stability,excellent material compatibility,etc.Particularly,the requirement of the wet clutch friction performance in W-DCT is much more severe than conventional ATFs and CVTFs.We report here our latest W-DCTF technologies developed for different W-DCT applications.DCTF-1 was optimized for a two-sump W-DCT application with the clutch lining material of friction material A(FM-A).DCTF-1 shows high and stable dynamic friction,static friction,particularly,high quasi-static friction without any shudder tendency in GK tests.DCTF-2 was designed for a one-sump W-DCT application with the same clutch lining material of FM-A.DCTF-2 completes 42,000 cycles of the severe GTI chassis dynamometer vehicle test without any issues,which is comparable to the factory fill fluid DCTF-FF.DCTF-3 was developed for a one-sump W-DCT application with a different clutch lining material of FM-B.DCTF-3 shows high and stable dynamic friction in the severe newly developed SAE DCT test procedure.DCTF-3 also gives excellent LVFA durability of over 720 h in the JASO M349 test procedure on FM-B.展开更多
This study focused on the development of a new low viscosity automatic transmission fluid(ATF) with enhanced friction durability to meet the needs of new step type automatic transmissions.Recent high fuel prices encou...This study focused on the development of a new low viscosity automatic transmission fluid(ATF) with enhanced friction durability to meet the needs of new step type automatic transmissions.Recent high fuel prices encourage increased efficiency in the driveline,including the transmission.Reduction in fluid viscosity and wider use of slip control in torque converter clutches are two ways to practically improve fuel efficiency.Increased torque and more shifting is seen with a variety of new transmission hardware platforms,such as wet starting clutches,dual clutches and seven-or eight-speed ATs.This suggests the need for enhanced levels of friction durability from the ATF.The new challenge from this hardware for the ATF formulator lies in the need to simultaneously meet the wear,friction durability and torque capacity requirements at low viscosity in a cost-effective manner.This report introduced a new low viscosity fluid that represents a different commercial ATF formulation style.The new chemistry employs a low viscosity for increased fuel economy,while easily doubling the friction durability of current conventional ATFs and offering higher torque and better EP.展开更多
Vehicle fuel economy will continue to increase in importance as world vehicle production grows and fuel supplies become more limited year by year.As OEMs strive to produce cars and trucks with greater fuel efficiency ...Vehicle fuel economy will continue to increase in importance as world vehicle production grows and fuel supplies become more limited year by year.As OEMs strive to produce cars and trucks with greater fuel efficiency and extended durability,additive technology developers are increasingly being asked to contribute to these goals from the lubricant side.Axle inefficiency can account for as much as 10% of the overall losses in an automotive driveline so improvements in axle efficiency can contribute greatly to improving vehicle fuel economy.For good durability,low axle oil operating temperatures are also needed to minimize oxidative and thermal degradation of the oil,reduce deposits and sludge formation,and extend oil drain intervals.To develop gear oils that can increase axle efficiency significantly while maintaining stable operating temperatures requires rig tests that are fast,precise and reproducible.This paper documents the development of a new axle test rig and test procedures and presents test results on several gear oils.The test results show the contributions of base oil viscosity,base oil chemistry,and additive chemistry on the fuel economy and temperature of the various oils.Having a dependable tool is enabling the development of new fuel-efficient and durable gear oil technology.展开更多
Power Electronic (PE) will play an essential role in future drive concepts. Nowadays, mainly water/glycol-based cooling media are used to cool PE. Due to their high electrical conductivity (EC), water/glycol-based coo...Power Electronic (PE) will play an essential role in future drive concepts. Nowadays, mainly water/glycol-based cooling media are used to cool PE. Due to their high electrical conductivity (EC), water/glycol-based coolants cannot be used for direct cooling of the electrical components. Direct cooling concepts with dedicated transmission fluids show potential usage of fluid in direct contact with electrified parts. This results in special requirements for the fluids and materials. The aimed action as a coolant requires a defined measurement and characterization of fluid properties and heat transfer in order to assess the cooling ability of a fluid. The purpose of the work was to develop a new measurement setup based on the thermal transient method with which the thermal requirements of cooling fluids for a direct cooling concept can be assessed. With this method, relevant transmission fluids have been tested and the thermal performance compared to indirect cooling effect of water/glycol is discussed. The result of the work is that the measurement method is very well suited for the application-related evaluation of the fluids. Direct oil cooling with transmission fluids could increase heat transfer coefficient by a factor of 3 to 8, compared to the indirect cooing with water/glycol as cooling media.展开更多
文摘Wet dual clutch transmissions(W-DCTs) show overall benefits including excellent fuel efficiency,wide torque capacity range,long durability,driving comfort and sportiness.Many breakthroughs have been made to further improve the fuel efficiency by design innovations and introductions of new hardware.Each W-DCT has its unique design and hardware.It demands the lubricant to provide excellent wet clutch friction performance and anti-shudder friction durability,good synchronizer friction performance and durability,high load-carrying ability,excellent bearing performance,strong anti-corrosion performance,high thermal and oxidative stability,excellent material compatibility,etc.Particularly,the requirement of the wet clutch friction performance in W-DCT is much more severe than conventional ATFs and CVTFs.We report here our latest W-DCTF technologies developed for different W-DCT applications.DCTF-1 was optimized for a two-sump W-DCT application with the clutch lining material of friction material A(FM-A).DCTF-1 shows high and stable dynamic friction,static friction,particularly,high quasi-static friction without any shudder tendency in GK tests.DCTF-2 was designed for a one-sump W-DCT application with the same clutch lining material of FM-A.DCTF-2 completes 42,000 cycles of the severe GTI chassis dynamometer vehicle test without any issues,which is comparable to the factory fill fluid DCTF-FF.DCTF-3 was developed for a one-sump W-DCT application with a different clutch lining material of FM-B.DCTF-3 shows high and stable dynamic friction in the severe newly developed SAE DCT test procedure.DCTF-3 also gives excellent LVFA durability of over 720 h in the JASO M349 test procedure on FM-B.
文摘This study focused on the development of a new low viscosity automatic transmission fluid(ATF) with enhanced friction durability to meet the needs of new step type automatic transmissions.Recent high fuel prices encourage increased efficiency in the driveline,including the transmission.Reduction in fluid viscosity and wider use of slip control in torque converter clutches are two ways to practically improve fuel efficiency.Increased torque and more shifting is seen with a variety of new transmission hardware platforms,such as wet starting clutches,dual clutches and seven-or eight-speed ATs.This suggests the need for enhanced levels of friction durability from the ATF.The new challenge from this hardware for the ATF formulator lies in the need to simultaneously meet the wear,friction durability and torque capacity requirements at low viscosity in a cost-effective manner.This report introduced a new low viscosity fluid that represents a different commercial ATF formulation style.The new chemistry employs a low viscosity for increased fuel economy,while easily doubling the friction durability of current conventional ATFs and offering higher torque and better EP.
文摘Vehicle fuel economy will continue to increase in importance as world vehicle production grows and fuel supplies become more limited year by year.As OEMs strive to produce cars and trucks with greater fuel efficiency and extended durability,additive technology developers are increasingly being asked to contribute to these goals from the lubricant side.Axle inefficiency can account for as much as 10% of the overall losses in an automotive driveline so improvements in axle efficiency can contribute greatly to improving vehicle fuel economy.For good durability,low axle oil operating temperatures are also needed to minimize oxidative and thermal degradation of the oil,reduce deposits and sludge formation,and extend oil drain intervals.To develop gear oils that can increase axle efficiency significantly while maintaining stable operating temperatures requires rig tests that are fast,precise and reproducible.This paper documents the development of a new axle test rig and test procedures and presents test results on several gear oils.The test results show the contributions of base oil viscosity,base oil chemistry,and additive chemistry on the fuel economy and temperature of the various oils.Having a dependable tool is enabling the development of new fuel-efficient and durable gear oil technology.
文摘Power Electronic (PE) will play an essential role in future drive concepts. Nowadays, mainly water/glycol-based cooling media are used to cool PE. Due to their high electrical conductivity (EC), water/glycol-based coolants cannot be used for direct cooling of the electrical components. Direct cooling concepts with dedicated transmission fluids show potential usage of fluid in direct contact with electrified parts. This results in special requirements for the fluids and materials. The aimed action as a coolant requires a defined measurement and characterization of fluid properties and heat transfer in order to assess the cooling ability of a fluid. The purpose of the work was to develop a new measurement setup based on the thermal transient method with which the thermal requirements of cooling fluids for a direct cooling concept can be assessed. With this method, relevant transmission fluids have been tested and the thermal performance compared to indirect cooling effect of water/glycol is discussed. The result of the work is that the measurement method is very well suited for the application-related evaluation of the fluids. Direct oil cooling with transmission fluids could increase heat transfer coefficient by a factor of 3 to 8, compared to the indirect cooing with water/glycol as cooling media.
