Influence of Rolling Treatment on Interfacial Shear Strength of Steel-mushy Al-7graphite Bonding Plate

At room temperature, the rolling treatment of steel-mushy Al-7graphite bonding plate was carried out under different relative reduction. The influence of rolling on interfacial mechanical property of this bonding plate was studied. The results show that, for steel-mushy Al-7graphite bonding plate which is made up of 1.2 mm in thickness 08AI steel plate and 2.0 mm in thickness Al-7graphite layer, there is a nonlinear relationship between interfacial shear strength of bonding plate and relative reduction of rolling. When relative reduction of rolling is smaller than 2.59%, with the increasing of relative reduction, interfacial shear strength of bonding plate increases gradually. When relative reduction of rolling is bigger than 2.59%, with the increasing of relative reduction, interfacial shear strength of bonding plate decreases continuously. When relative reduction of rolling is 2.59%, the largest interfacial shear strength 77.0 MPa can be obtained.

Study on Mechanical Property in Steel-Aluminum Solid to Liquid Bonding

The bonding of solid steel plate to liquid Al was conducted using rapid solidification. The influence of thickness of Fe-Al compound layer at the interface on interfacial shear strength of bonding plate was studied. The results show that the relationship between thickness of Fe-AI compound layer and interfacial shear strength is 5=30.4+8.51 h-0.51 h2 +0.007 h3 (where h is thickness of Fe-AI compound layer, S is interfacial shear strength). When thickness of Fe-AI compound layer is 10.7 um, the largest interfacial shear strength is 71.6 MPa.

Influence of Solid Fraction on Structure of QTi3.5-15/Graghite Slurry

The electromagnetic-mechanical stirring technology was used to prepare QTi3.5-15/graghite slurry. The distribution of graphite particies in QTi3.5-15/graghite slurry was studied using cold quenching method. The results show that solid fraction of QTi3.5-15/graphite slurry increases with the decreasing of stirring temperature. There is a linear relationship between solid fraction and stirring temperature. With the increasing of solid fraction, the distribution of graphite particies in slurry becomes uniform gradually. When the solid fraction is larger than 45%, the rising of graphite particies in slurry can be restricted, and QTi3.5-15/graghite slurry with uniform distribution of graphite particies can be prepared.

Interfacial Structure of Steel-Mushy Al-20Sn Bonding Plate

Fe-AI compound at the interface of steel-mushy AI-20Sn bonding plate was studied quantitatively. The relationship between ratio of Fe-AI compound at interface and bonding parameters (such as preheat temperature of steel plate, solid fraction of AI-20Sn slurry and rolling speed) was established by artificial neural networks perfectly. The results show that when the bonding parameters are 505℃ for preheat temperature of steel plate, 34.3% for solid fraction of AI-20Sn slurry and 10 mm/s for rolling speed, the reasonable ratio of Fe-AI compound corresponding to the largest interfacial shear strength of bonding plate is obtained. Its value is 72%. This reasonable ratio of Fe-AI compound is a quantitative criterion of interfacial embrittlement, that is, when the ratio of Fe-AI compound at interface is larger than 72%, interfacial embrittlement will occur.

Thickness of compound layer in steel-aluminum solid to liquid bonding

The bonding of solid steel plate to liquid aluminum was studied using rapidsolidification. The surface of solid steel plate was defatted, descaled, immersed (in K_2ZrF_6 fluxaqueous solution) and stoved. In order to determine the thickness of Fe-Al compound layer at theinterface of steel-aluminum solid to liquid bonding under rapid solidification, the interface ofbonding plate was investigated by SEM (Scanning Electron Microscope) experiment. The relationshipbetween bonding parameters (such as preheat temperature of steel plate, temperature of aluminumliquid and bonding time) and thickness of Fe-Al compound layer at the interface was established byartificial neural networks (ANN) perfectly. The maximum of relative error between the output and thedesired output of the ANN is only 5.4%. From the bonding parameters for the largest interfacialshear strength of bonding plate (226℃ for preheat temperature of steel plate, 723℃ for temperatureof aluminum liquid and 15.8 s for bonding time), the reasonable thickness of Fe-Al compound layer10.8 μm was got.

Interfacial mechanical property of steel-mushy Al-20Sn bonding

The bonding of a steel plate to Al-20Sn slurry was conducted using thecasting rolling technique. The surface of the steel plate was defatted, descaled, immersed (inK_2ZrF_6 flux aqueous solution) and stoved. Al-20Sn slurry was prepared using the electromagneticmechanical starring method. The interfacial mechanical property of the bonding plate was researchedto determine the relationship between the diffusion time and the interfacial shear strength. Inorder to identify the mechanism of bonding, the interfacial structure of the bonding plate wasstudied. The results show that at a prebeat temperature of the steel plate of 505 deg C and a solidfraction of Al-20Sn slurry of 35 percent, the relationship between the interfacial shear strength Sand the diffusion time t is S=28.8+4.3t-0.134t^2 +0.0011t^3. When the diffusion time is 22 s, thelargest interfacial shear strength is 70.3 MPa, and the corresponding interface is a new one whichis made up of Fe-Al compound and Fe-Al solid solution alternatively and in a right proportion. Inthis interfacial structure, the interfacial embrittlement does not happen and Fe-Al compound canplay its role in strong combination adequately.