Combining the People Power and the Process Power to Achieve Six Sigma Process Capability——A Case Study

Achieving Six-Sigma process capability starts with l istening to the Voice of the Customers, and it becomes a reality by combining th e People Power and the Process Power of the organisation. This paper presents a Six-Sigma implementation case study carried out in a magnet manufacturing compa ny, which produces bearing magnets to be used in energy meters. If the thickness of the produced bearing magnets is between 2.35 mm and 2.50 mm, they will be ac cepted by the customers. All the time the company could not produce the bearing magnets within the specified thickness range, as their process distribution was flat with 2.20 mm as lower control limit and 2.60 mm as upper control limit. This resulted in a huge loss in the form of non-conformities, loss of time and goodwill. The process capability of the company then was around 0.40. Organisat ion restructuring was carried out to reap the benefit of the People Power of the organisation. Statistically designed experiments (Taguchi Method based Design o f Experiments), Online quality control tools (Statistical Process Control To ols) were effectively used to complete the DMAIC (Define, Measure, Analyse, Impr ove and Control) cycle to reap the benefit of the Process Power of the organisat ion. Presently the company enjoys a process capability of 1.75, a way towards Si x-Sigma Process Capability.

Experimental Investigation of Nonlinear Vibration Isolator with Fluidic Actuators (NLVIFA)

This paper elaborates a nonlinear fluidic low frequency vibration isolator designed with the characteristics of quasi-zero stiffness(QZS).The existing model of QZS vibration isolator enhances amplitude of vibration and attenuating vibration frequencies.This concern with displacement plays a vital role in the performance and instability of oblique spring setup reduces the isolator performance in horizontal non-nominal loads,in this accordance;this paper associates double acting hydraulic cylinder(fluidic actuators in short)in oblique and helical coil spring.An approximate expression of unique analytical relationship between the stiffness of vertical spring and bulk modulus of the fluid is derived for Quasi–Zero Stiffness Non-Linear Vibration Isolator with Fluidic Actuators(NLVIFA in short)system and the force transmissibility is formulated and damping ratio are discussed for characteristic analysis.Modal analysis carried out and compared with analytical results and an experimental prototype is developed and investigated.The performance of the NLVIFA reduces the external embarrassment more at low frequencies and the series of experimental studies showing that the soft nonlinearity causes limitation in the resonant frequency thereupon the isolation will be enhanced and NLVIFA greatly outperform some other type of nonlinear isolators.

Investigation of Real Power Flow Control of AI Based MC-UPFC in FACTS Controllers

The power consumption is rapidly increased due to ASD(Adjustable Speed Drives)and automation in industries and large consumption of electricity in domestic regions increased the concern of the power quality.The quality of the power received in the distribution system is altered because of the losses in the transmission system.The losses in the transmission system are mitigated using the FACTS(Flexible AC Transmission System)controller,among these controllers UPFC(Unified Power Flow Controller)plays a vital role in controlling the shunt and series reactive powers in the bus of the power system.The conventional topology of the UPFC consists of AC-DC converter and energy stored in the DC link and DC-AC converter injected a voltage in series to the bus which is to be controlled.Whereas a new topology based on matrix converter can replace the dual converters and perform the required task.The construction of 2-bus,7-bus and IEEE-14-bus power system is designed and modeled.MC-UPFC(Matrix Converter Based Unified Power Flow Controller)is designed and constructed.The MC-UPFC is the rich topology in the FACTS which is capable of controlling both the transmission parameters simultaneously with the switching technique of direct power control by the smooth sliding control which gives less ripple in the injecting control parameters such as control voltage(Vc)and voltage angle(α).By implementing MC-UPFC the real and reactive power can be controlled simultaneously and independently.The control techniques were designed based on the PID(Proportional Integral Derivative)with sliding surface power control,FLC(Fuzzy Logic Controller)and ANN(Artificial Neural Network)and the performances of Vc andαof the controllers are investigated.Hence the sliding surface and relevant control switching state of the MC can be controlled by the FLC which gives the robust and autonomous decision made in the selection of the appropriate switching state for the effective real power control in the power system.The work has been carried out in the MATLAB Simulink simulator which gives the finest controlling features and simple design procedures and monitoring of the output.

Newly Constructed Real Time ECG Monitoring System Using LabView

This paper deals with the removal of noise and base wander in the transfer of ECG data from the patients to the doctor. The process of the project is receiving ECG signals from the patient and reading the data in PC using an Arduino (an open-source electronics prototyping platform based on flexible, easy-to-use hardware and software) board, and then the signal is subjected to the removal of noise and base wander by amplification circuits in LabView (a system design software) software. Thus obtained ECG signal is sent to the doctors using an Ethernet cable or LAN connection. This enables the doctors to monitor any number of patients more accurately by sitting in a single room.

Performance Metric of Z Source CHB Multilevel Inverter FED IM for Selective Harmonic Elimination and THD Reduction

This paper focuses on a Z source cascaded multilevel inverter which is designed to minimize harmonics in the output voltage. A balanced dc-link peak voltage can be achieved. The power generation module is built by PV panels which are connected to Z-Source Cascade H-bridge inverter. Cascaded multilevel inverter can achieve the distributed maximum power point tracking to increase the system efficiency and achieve high voltage/high power grid tie without a transformer. This paper analyzes the different PWM switching scheme and the operating states of a ZSI module and comparison is made with different PWM and total harmonic distortion of various PWM schemes.