Effects of three anti-explosion agents:fiber,azo amide,and metal aluminum powder,on the anti-explosion property of Al2O3-SiC-C low-cement castables were researched. The mechanism of the anti-explosion agents was stud...Effects of three anti-explosion agents:fiber,azo amide,and metal aluminum powder,on the anti-explosion property of Al2O3-SiC-C low-cement castables were researched. The mechanism of the anti-explosion agents was studied by observing the microstructure of the castables. The results show that all these agents can improve the anti-explosion performance of the low-cement castables. The anti-explosion performance of the castables is the best by composite adding 0.12% fiber,0.05% azo amide,and 0.1% metal aluminum powder. The main anti-explosion mechanism is that these three agents form apparent pores which increase the permeability.展开更多
Al_(2)O_(3)-SiC castables,for the relining of BF hearths in mid-campaign repair,were sampled and investigated after two years’service.The chemical and mineralogical characteristics of the residual castables were anal...Al_(2)O_(3)-SiC castables,for the relining of BF hearths in mid-campaign repair,were sampled and investigated after two years’service.The chemical and mineralogical characteristics of the residual castables were analyzed by X-ray diffraction,scanning electron microscopy,and energy dispersive X-ray spectrometry to study the erosion mechanism.The results show that as gaseous K diffuses in the castables,leucite(KAlSi_(2)O_(8))and multiple cracks are formed.Molten iron and slag penetrate through the cracks to form anorthite([Ca,Na][Al,Si]_(4)O_(8))and iron,which will not form an embrittlement layer similar to carbon bricks.The entire repair of the hearth with Al_(2)O_(3)-SiC castables combined with the design of thin-wall lining hearth eliminates“elephant foot shaped”erosion,greatly prolonging the service life of the hearth lining.展开更多
文摘Effects of three anti-explosion agents:fiber,azo amide,and metal aluminum powder,on the anti-explosion property of Al2O3-SiC-C low-cement castables were researched. The mechanism of the anti-explosion agents was studied by observing the microstructure of the castables. The results show that all these agents can improve the anti-explosion performance of the low-cement castables. The anti-explosion performance of the castables is the best by composite adding 0.12% fiber,0.05% azo amide,and 0.1% metal aluminum powder. The main anti-explosion mechanism is that these three agents form apparent pores which increase the permeability.
文摘Al_(2)O_(3)-SiC castables,for the relining of BF hearths in mid-campaign repair,were sampled and investigated after two years’service.The chemical and mineralogical characteristics of the residual castables were analyzed by X-ray diffraction,scanning electron microscopy,and energy dispersive X-ray spectrometry to study the erosion mechanism.The results show that as gaseous K diffuses in the castables,leucite(KAlSi_(2)O_(8))and multiple cracks are formed.Molten iron and slag penetrate through the cracks to form anorthite([Ca,Na][Al,Si]_(4)O_(8))and iron,which will not form an embrittlement layer similar to carbon bricks.The entire repair of the hearth with Al_(2)O_(3)-SiC castables combined with the design of thin-wall lining hearth eliminates“elephant foot shaped”erosion,greatly prolonging the service life of the hearth lining.