To investigate the influences of Cr_(2)AlC mass fraction and supersonic plasma spraying process on the microstructure and mechanical properties of Cr_(2)AlC reinforced 410 stainless steel composite coatings,the coatin...To investigate the influences of Cr_(2)AlC mass fraction and supersonic plasma spraying process on the microstructure and mechanical properties of Cr_(2)AlC reinforced 410 stainless steel composite coatings,the coatings containing different mass fractions of Cr_(2)AlC were prepared and investigated.The composite coating exhibited low porosity and high adhesion strength.The addition of Cr_(2)AlC significantly enhanced the hardness of the composite coatings through particle strengthening.However,when the mass fraction of Cr_(2)AlC was 20%,the aggregation of Cr_(2)AlC resulted in a strong decrease in the coating preparation efficiency,as well as a decline in adhesion strength.In the supersonic plasma spraying process,the Ar flow rate mainly influenced the flight velocity of the particles,while the H_(2) flow rate and the current mainly affected the temperature of the plasma torch.Consequently,all of them influenced the melting degree of particles and the quality of the coating.The lowest porosity and the highest hardness and adhesion strength could be obtained when the Ar flow rate is 125 L/min,the H_(2) flow rate is 25 L/min,and the current is 385 A.展开更多
3D reconstruction and 2D observation were conducted to characterize the microstructure of the castings produced through high pressure die casting with different parameters.Our results indicate that shrinkage pores gen...3D reconstruction and 2D observation were conducted to characterize the microstructure of the castings produced through high pressure die casting with different parameters.Our results indicate that shrinkage pores generally co-existed with externally solidified crystals(ESCs).In specimen produced without fast slow shot speed,big net-shrinkage pores accompanied with ESCs were found in the center of the specimen.When the casting pressurization was introduced,the shrinkage pores gathered to the specimen center and became much less due to the optimization of melt feeding.Much more porosity was found near the gate rather than in the middle of the rod bar,especially gas pores.Thefilling process simulation reveals that the middle position of the bars wasfirstlyfilled and followed by the near gate position accompanied with one intense turbulentflow.展开更多
To understand the relationship between the process-microstructure-mechanical properties of the high-pressure die-casting(HPDC) AE44 magnesium alloy, 3D reconstruction and 2D characterization were carried out on the HP...To understand the relationship between the process-microstructure-mechanical properties of the high-pressure die-casting(HPDC) AE44 magnesium alloy, 3D reconstruction and 2D characterization were carried out on the HPDC castings produced with different process parameters(low slow-shot speed, fast slow-shot speed, solidification pressure). Microstructural characterization revealed that the formation of shrinkage pores are closely related to ESCs, which were mainly controlled by the low slow-shot speed in shot sleeve(ESCs growth time) and fast slow-shot speed into the die cavity(distribution of ESCs). In addition, solidification pressure can significantly reduce the shrinkage porosity in the center by improving the feeding capacity of liquid metal. Tensile fracture revealed that the tearing ridge is mainly evolved from the slip band of ESCs. The quantity and distribution of ESCs determine the fracture mode of castings. The relationship between mechanical properties of castings and the morphology of ESCs and porosity is also statistically discussed.展开更多
The microstructure, fracture morphology and mechanical properties of Al-10 Si alloy modified with Al-5 Ti were analyzed and tested by optical microscopy, scanning electron microscopy, and universal electronic testing ...The microstructure, fracture morphology and mechanical properties of Al-10 Si alloy modified with Al-5 Ti were analyzed and tested by optical microscopy, scanning electron microscopy, and universal electronic testing machine. Compared with unmodified Al-10 Si alloy, the area fraction of α-Al phase in Al-10 Si alloy modified at 740 °C increased first and then decreased with the increase of added amounts of Al-5 Ti, and reached the maximum when the added amount of Al-5 Ti was 0.5 wt.%. When the modification temperature increased from 700 to 740 °C with Al-5 Ti being fixed at 0.5 wt.%, α-Al dendrites were refined obviously and the area fraction remarkably increased. Compared with unmodified Al-10 Si alloy, the ultimate tensile strength and elongation of the alloy modified at 740 °C with 0.5 wt.% Al-5 Ti increased by 9% and 49%, respectively. The fracture surface of modified alloy predominantly exhibited ductile fracture.展开更多
Magnesium composites reinforced by N-deficient Ti_(2)AlN MAX phase were first fabricated by non-pressure infiltration of Mg into three-dimensional(3D)co-continuous porous Ti_(2)AlN_(x)(x=0.9,1.0)preforms.The relations...Magnesium composites reinforced by N-deficient Ti_(2)AlN MAX phase were first fabricated by non-pressure infiltration of Mg into three-dimensional(3D)co-continuous porous Ti_(2)AlN_(x)(x=0.9,1.0)preforms.The relationship between their mechanical properties and micro-structure is discussed with the assessment of 2D and 3D characterization.X-ray diffraction(XRD)and scanning electron microscopy detected no impurities.The 3D reconstruction shows that the uniformly distributed pores in Ti_(2)AlN_(x) preforms are interconnected,which act as infiltra-tion tunnels for the melt Mg.The compressive yield strength and microhardness of Ti_(2)AlN_(0.9)/Mg are 353 MPa and 1.12 GPa,respectively,which are 8.55%and 6.67%lower than those of Ti_(2)AlN/Mg,respectively.The typical delamination and kink band occurred in Ti_(2)AlN_(x) under compressive and Vickers hardness(V_(H))tests.Owing to the continuous skeleton structure and strong interfacial bonding strength,the crack ini-tiated in Ti_(2)AlN_(x) was blocked by the plastic Mg matrix.This suggests the possibility of regulating the mechanical performance of Ti_(2)AlN/Mg composites by controlling the N vacancy and the hierarchical structure of Ti_(2)AlN skeleton.展开更多
To clarify the relationship between externally solidified crystals(ESCs)and other defects,e.g.,defect bands and pores,two dimensional(2D)and three dimensional(3D)characterization methods were adopted to analyze castin...To clarify the relationship between externally solidified crystals(ESCs)and other defects,e.g.,defect bands and pores,two dimensional(2D)and three dimensional(3D)characterization methods were adopted to analyze castings produced using a modified ingate system equipped with and without an ESC collector.The reduction of ESCs strongly reduced defect band width and shrinkage pore quantity.By reducing the quantity and size of ESCs,net-shrinkage pores were transformed into isolated island-shrinkage pores.We determined via statistical analysis that the mechanical properties of high pressure die castings were strongly related to the size and fraction of the ESCs rather than porosity volume.The reduction of ESCs also caused tensile transgranular fracture modes to transform into intergranular fracture modes.Additionally,casting pressurization strongly reduced pore morphology,volume,and size.展开更多
The solidification microstructure,fracture morphologies,and mechanical properties of an Al-18Si alloy and alloys modified with Al-5Ti and Al-3P master alloys were investigated using an optical microscope,scanning elec...The solidification microstructure,fracture morphologies,and mechanical properties of an Al-18Si alloy and alloys modified with Al-5Ti and Al-3P master alloys were investigated using an optical microscope,scanning electron microscope,and an electronic universal testing machine.The results show that additions of Al-5Ti and Al-3P have significant effects on the size and area fraction of the primary Si and the mechanical properties of the Al-18Si alloy.Compared to the Al-18Si alloy modified with 0.6 wt%Al-5Ti at 850°C,when the Al-18Si alloy was modified with 0.3 wt%Al-5Ti and 0.5 wt%Al-3P at the same temperature,the average size of the primary Si decreased from 39 to 14μm and the area fraction increased from 9.5%to 11.6%.The biggest influencing factor on the tensile strength and elongation of the Al-18Si alloy is the addition of Al-3P,followed by the modification temperature and the addition of Al-5Ti.At a modification temperature of 850°C,the tensile strength and elongation of the Al-18Si alloy modified with 0.3 wt%Al-5Ti+0.5 wt%Al-3P increased by 19.6%and 88.6%,respectively compared to that of the Al-18Si alloy modified with 0.6 wt%Al-5Ti.展开更多
A series of Mg_(2-x)Nd_xNi (x=0.05, 0.1, 0.2, 0.3) alloys and Mg_(1.95)RE_(0.05)Ni (RE= La, Ce, Pr, Nd, Y) ternary alloys were prepared by ball milling of mixted powder of Mg,Ni,RE and sintering under the protection o...A series of Mg_(2-x)Nd_xNi (x=0.05, 0.1, 0.2, 0.3) alloys and Mg_(1.95)RE_(0.05)Ni (RE= La, Ce, Pr, Nd, Y) ternary alloys were prepared by ball milling of mixted powder of Mg,Ni,RE and sintering under the protection of argon. XRD analysis shows that Mg_(2-x)Nd_xNi (x=0.05, 0.1) and Mg_(1.95)RE_(0.05)Ni consist of single phase with the same crystal structure as Mg_2Ni. While three-phase alloys including Mg_2Ni, NdNi and NdMgNi_4 were formed in Mg_(1.8)Nd_(0.2)Ni and Mg_(1.7)Nd_(0.3)Ni alloys respectively. The lattice constants of Mg_2Ni in those ternary alloys were calculated. The decomposition of Mg_2Ni occurs in the milling process of Mg_2Ni and Mg_(1.95)RE_(0.05) Ni alloys respectively. For the latter, another earlier reaction occurs in milling process, which means that atoms of RE are separated from crystal structure of Mg_2Ni and form relevant oxides by combination with oxygen existed in argon atmosphere.展开更多
In order to enhance the ablation-resistant performance of stainless-steel conductive rails,Mo coating,410 stainless steel coating and 15 wt%Cr_(2)AlIC particles reinforced 410 stainless steel composite coating were pr...In order to enhance the ablation-resistant performance of stainless-steel conductive rails,Mo coating,410 stainless steel coating and 15 wt%Cr_(2)AlIC particles reinforced 410 stainless steel composite coating were prepared and evaluated.Different from the weak interfacial strength caused by the dissimilar metals between Mo and steel rails,410 stainless steel coating has better interfacial contact with steel rails.The introduction of Cr_(2)AlC into 410 stainless steels further strengthened the mechanical properties of coating by alloy strengthening effect and particle strengthening effect,as the decomposition of Cr_(2)AlC into nano CrC particles is accompanied with the diffusion of Al atoms into 410 stainless steels.It was found that the composite coating can still resist arc erosion at 150 A current,as a dense oxide film formed during the ablation process and the decomposition of Cr_(2)AlC contributed to the heat absorption.展开更多
In recent decades, the demand for lightweight and high specific strength materials brings about the development of magnesium matrix composites. Different from some traditional binary ceramic particles, such as SiC, Al...In recent decades, the demand for lightweight and high specific strength materials brings about the development of magnesium matrix composites. Different from some traditional binary ceramic particles, such as SiC, Al_(2)O_(3), the novel ternary nano-layered M_(n+1)AX_(n)(MAX)phase carbide or nitride ceramics exhibit metal-like properties and self-lubricate capacity(where “M” is an early transition metal, “A” belongs to the group A element, “X” is C or/and N, and n = 1–3). Ti_(2)AlC, as the representative of the MAX phase, was interestingly introduced into the magnesium matrix. Layered Ti_(2)AlC MAX phased reinforced AZ91D magnesium composites manufactured through the stir casting exhibit sufficient deformation capacity due to unique deformation behaviors of MAX, namely delamination and the formation of kinking band. Further,the Ti_(2)AlC-AZ91D composites exhibit a distinctive characteristic in strengthening mechanism, damping mechanism and tribological capacity due to the other special properties of MAX phase, such as self-lubricated property. Accordingly, to give a comprehensive understanding, we overviewed the fabrication process, microstructural characterization, mechanical properties, damping property and tribological capacity on these composites. In order to understand the A-site effect in MAX phase on the microstructure, we introduced another representative Ti_(3)SiC_(2)MAX phase to explain the interfacial evolution. In addition, due to the high aspect ratio of MAX, MAX particles could be orientationally regulated in Mg matrix by plastic deformation such as hot extrusion. Herein, we discussed the anisotropic mechanical and physical properties of the textured composites produced by hot extrusion. Moreover, the potential applications and future development trends of MAX phases reinforced magnesium matrix composites were also given and prospected.展开更多
The structure, microstructure, thermal stability and hydriding characteristics of amorphous La0.95-Mg2.05Ni9 have been investigated with differential thermal analysis, X-ray diffraction, scanning electron microscopy a...The structure, microstructure, thermal stability and hydriding characteristics of amorphous La0.95-Mg2.05Ni9 have been investigated with differential thermal analysis, X-ray diffraction, scanning electron microscopy and battery test. It is found that the increase in mechanical alloying time leads to enhancement in thermal stabilities of amorphous La0.95Mg2.05Ni9 alloy. The amorphous alloy has good charge/discharge ability at room temperature(430 mA·h·g-1), but the discharge capacity decreases seriously during cycling tests due to the crystallization of amorphous and oxidization of magnesium on the particle surface in alkaline aqueous solution.展开更多
3D reconstruction was adopted to characterize the microstructural morphologies of Mg-3.0Nd-0.3Zn-0.6Zr alloy castings produced by high pressure die casting(HPDC)processes with different parameters,including low slow-s...3D reconstruction was adopted to characterize the microstructural morphologies of Mg-3.0Nd-0.3Zn-0.6Zr alloy castings produced by high pressure die casting(HPDC)processes with different parameters,including low slow-shot speed,solidification pressurization and fast slow-shot speed.At low slow-shot speeds of 0.1 m·s^(-1),0.2 m·s^(-1) and 0.3 m·s^(-1),the porosity is concentrated in the center of the castings with one spiral staggered shape along the liquid flow direction.The porosity volume simultaneously decreases with the reduction of quantity and size of externally solidified crystals(ESCs),while the shrinkage pores become more and more dispersed with the increasing low slow-shot speed.Pressurization not only reduces the porosity volume due to the improvement of feeding ability,but also transformes the center gathered porosity into one layer-by-layer distribution form.Accompanied with the increasing fast slow-shot speed,the central porosity dramatically decreases and transforms into a large-scale spiral staggered shape along the liquid flow direction.However,the porosity is much more dispersed when the speed is increased from 2 m·s^(-1) to 3 m·s^(-1).展开更多
Two-dimensional(2D)MoB metal borides(MoB MBene)have attracted much attention due to their fascinating properties and functional applications.So far,work on the synthesis of 2D MoB nanosheets by acid or alkaline etchin...Two-dimensional(2D)MoB metal borides(MoB MBene)have attracted much attention due to their fascinating properties and functional applications.So far,work on the synthesis of 2D MoB nanosheets by acid or alkaline etching of MoAlB has not been very successful.It has been proposed that the 2D MoB MBene may be fabricated by chemical etching of a Mo_(2)AlB_(2) precursor,but further investigations were not performed possibly due to the difficult preparation of the metastable Mo_(2)AlB_(2) compound at high temperatures by solid-state reactions.Here,we report on the successful synthesis of the Mo_(2)AlB_(2) compound and 2D MoB nanosheets by the deintercalation of Al from MoAlB through a ZnCl_(2) molten salt etching approach at relatively low temperatures.The influence of etching temperature,etching time,and starting mixtures on the formation of desirable phases have been investigated.A pure Mo_(2)AlB_(2) compound was synthesized at temperatures below 600℃,while the 2D MoB MBene nanosheets were obtained at 700℃through the molten salt etching of MoAlB.In addition,the present work further confirms that the MoB MBene can be prepared by etching the as-synthesized Mo_(2)AlB_(2) precursor in LiF–HCl solution.Our work demonstrates that the molten salt etching is an effective method to prepare 2D MoB MBene.展开更多
The dry sliding wear behavior of Ti_2AlC reinforced AZ91 magnesium composites was investigated at sliding velocity of 0.5 m/s under loads of 10, 20, 40 and 80 N using pin-on-disk configuration against a Cr15 steel dis...The dry sliding wear behavior of Ti_2AlC reinforced AZ91 magnesium composites was investigated at sliding velocity of 0.5 m/s under loads of 10, 20, 40 and 80 N using pin-on-disk configuration against a Cr15 steel disc. Wear rates and friction coefficients were registered during wear tests. Worn tracks and wear debris were examined by scanning electron microscopy, energy dispersive X-ray spectrometry and transmission electron microscopy in order to obtain the wear mechanisms of the studied materials. The main mechanisms were characterized as the magnesium matrix oxidation and self-lubrication of Ti_2AlC MAX phase. In all conditions, the composites exhibit superior wear resistance and self-lubricated ability than the AZ91 Mg alloy. In addition, the anisotropic mechanisms in tribological properties of textured Ti_2AlC-Mg composites were confirmed and discussed.展开更多
Effects of equal channel angular pressing(ECAP)extrusion on the microstructure,mechanical properties and biodegradability of Mg–2Zn–xGd–0.5Zr(x=0,0.5,1,2 wt%)alloys were studied in this work.Microstructure analysis...Effects of equal channel angular pressing(ECAP)extrusion on the microstructure,mechanical properties and biodegradability of Mg–2Zn–xGd–0.5Zr(x=0,0.5,1,2 wt%)alloys were studied in this work.Microstructure analysis,tensile test at ambient temperature,immersion test and electrochemical test in Hank’s solution were carried out.The results showed that Gd could further enhance the grain refinement during the ECAP extrusion.Both Gd addition and ECAP extrusion could improve the mechanical properties of the alloys,and the extrusion played the dominant role.Minor addition of Gd(0.5–1 wt%)could obviously enhance the corrosion resistance of the alloys.To some extent,ECAP extrusion improved the corrosion resistance of the alloys due to the change of second phases distribution and the refinement of grains.Further increase in extrusion pass was detrimental to the improvement of the corrosion resistance as a result of increment of the grain boundaries.展开更多
Novel MoAlB composites reinforced with 5–15 vol% SiC have been firstly prepared and characterized in the present study. The SiC reinforcement is stable with MoAlB at a sintering temperature of 1200 ℃ in Ar. The 5 vo...Novel MoAlB composites reinforced with 5–15 vol% SiC have been firstly prepared and characterized in the present study. The SiC reinforcement is stable with MoAlB at a sintering temperature of 1200 ℃ in Ar. The 5 vol% SiC/MoAlB composite exhibited improved mechanical properties and enhanced oxidation resistance. A flexural strength of 380 MPa and a Vickers hardness of 12.7 GPa were achieved and increased by 24% and 51%, respectively, as compared with those for MoAlB, indicating the enhanced strengthening effect of SiC. Cyclic oxidation tests at 1200 and 1300 ℃ for 10 h in air showed that the 5 vol% SiC/MoAlB composite has better oxidation resistance than MoAlB due to the formation of a dense and continuous scale composed of Al_(2)O_(3) and SiO_(2), which prevents the oxygen inward diffusion and the evaporation of oxides. We expect that the general strategy of second phase reinforcing for materials will help to widen the applications of MoAlB composites.展开更多
To address increasing energy supply challenges and allow for the effective utilization of renewable energy sources,transformational and reliable battery chemistry are critically needed to obtain higher energy densitie...To address increasing energy supply challenges and allow for the effective utilization of renewable energy sources,transformational and reliable battery chemistry are critically needed to obtain higher energy densities.Here,significant progress has been made in the past few decades in energetic battery systems based on the concept of multi-electron reactions to overcome existing barriers in conventional battery research and application.As a result,a systematic understanding of multi-electron chemistry is essential for the design of novel multi-electron reaction materials and the enhancement of corresponding battery performances.Based on this,this review will briefly present the advancements of multi-electron reaction materials from their evolutionary discovery from lightweight elements to the more recent multi-ion effect.In addition,this review will discuss representative multi-electron reaction chemistry and materials,including ferrates,metal borides,metal oxides,metal fluorides,lithium transition metal oxides,silicon,sulfur and oxygen.Furthermore,insertion-type,alloy-type and conversion-type multi-electron chemistry involving monovalent Li^(+) and Na^(+) cations,polyvalent Mg^(2+) and Al^(3+) cations beyond those of alkali metals as well as activated S^(2−) and O^(2−) anions are introduced in the enrichment and development of multi-electron reactions for electrochemical energy storage applications.Finally,this review will present the ongoing challenges and underpinning mechanisms limiting the performance of multi-electron reaction materials and corresponding battery systems.展开更多
MAX phases(Ti_(3)SiC_(2),Ti_(3)AIC_(2),V_(2)AlC,TiqAlN_(3),etc.)are layered ternary carbides/nitrides,which are generally processed and researched as structure ceramics.Selectively removing A layer from MAX phases,MXe...MAX phases(Ti_(3)SiC_(2),Ti_(3)AIC_(2),V_(2)AlC,TiqAlN_(3),etc.)are layered ternary carbides/nitrides,which are generally processed and researched as structure ceramics.Selectively removing A layer from MAX phases,MXenes(Ti_(3)C_(2),V_(2)C,Mo_(2)C,etc.)with two-dimensional(2D)structure can be prepared.The MXenes are electrically conductive and hydrophilic,which are promising as functional materials in many areas.This article reviews the milestones and the latest progress in the research of MAX phases and MXenes,from the perspective of ceramic science.Especially,this article focuses on the conversion from MAX phases to MXenes.First,we summarize the microstructure,preparation,properties,and applications of MAX phases.Among the various properties,the crack healing properties of MAX phase are highlighted.Thereafter,the critical issues on MXene research,including the preparation process,microstructure,MXene composites,and application of MXenes,are reviewed.Among the various applications,this review focuses on two selected applications:energy storage and electromagnetic interference shielding.Moreover,new research directions and future trends on MAX phases and MXenes are also discussed.展开更多
Ti_(2)AlC,a MAX phase ceramic,has an attractive self-healing ability to restore performance via the oxidation-induced crack healing mechanism upon healing at high temperatures in air(high oxygen partial pressures).How...Ti_(2)AlC,a MAX phase ceramic,has an attractive self-healing ability to restore performance via the oxidation-induced crack healing mechanism upon healing at high temperatures in air(high oxygen partial pressures).However,such healing ability to repair damages in vacuum or low oxygen partial pressure conditions remains unknown.Here,we report on the self-healing behavior of Ti_(2)AlC at a low oxygen partial pressure of about 1 Pa.The experimental results showed that the strength recovery depends on both healing temperature and time.After healing at 1400℃for 1–4 h,the healed samples exhibited the recovered strengths even exceeding the original strength of 375 MPa.The maximum recovered strength of~422 MPa was achieved in the healed Ti_(2)AlC sample after healing at 1400 for 4 h,about 13%higher than the original strength.Damages were healed by the formed℃TiCx from the decomposition of Ti_(2)AlC.The decomposition-induced crack healing as a new mechanism in the low oxygen partial pressure condition was disclosed for the MAX ceramics.The present study illustrates that key components made of Ti_(2)AlC can prolong their service life and keep their reliability during use at high temperatures in low oxygen partial pressures.展开更多
In this paper,cordierite-based porous ceramics with magnetic properties have been firstly in-situ synthesized by using MgO,Al_(2)O_(3),and SiO_(2) powders as raw materials and Fe_(3)O_(4) as a functional additive.Comb...In this paper,cordierite-based porous ceramics with magnetic properties have been firstly in-situ synthesized by using MgO,Al_(2)O_(3),and SiO_(2) powders as raw materials and Fe_(3)O_(4) as a functional additive.Combining with the foam freeze casting method,near net size fabrication(total linear shrinkage<2.86%)of the magnetic porous materials was realized by adjusting the amount of Fe_(3)O_(4).The porosity,compressive strength,and saturation magnetization of the prepared materials were 83.9%-87.8%,1.51-2.65 MPa,and 1.2-5.8 emu/g,respectively.The phase composition and microstructure evolutions during sintering were investigated briefly.The results showed that the synthesis temperature of cordierite was lowered about 100℃ due to the addition of Fe_(3)O_(4).Except for the main phase-cordierite,Mg-Al-Fe spinel and α-Fe_(2)O_(3) also existed in the final materials.The lattice parameters of the Mg-Al-Fe spinel and the amount of α-Fe_(2)O_(3) changed obviously with the change in the sintering temperature and Fe_(3)O_(4) amount,which mainly influenced the magnetic properties of the prepared materials.Thus,a facile fabrication method of the cordierite-based porous ceramics with the magnetic properties has been put forward in this paper.展开更多
基金supported by the Beijing Natural Science Foundation(Grant No.3232011)the Joint Fund of the Ministry of Education for Equipment Pre-research(Grant No.8091B02022306)the National Natural Science Foundation of China(Grant No.52175284).
文摘To investigate the influences of Cr_(2)AlC mass fraction and supersonic plasma spraying process on the microstructure and mechanical properties of Cr_(2)AlC reinforced 410 stainless steel composite coatings,the coatings containing different mass fractions of Cr_(2)AlC were prepared and investigated.The composite coating exhibited low porosity and high adhesion strength.The addition of Cr_(2)AlC significantly enhanced the hardness of the composite coatings through particle strengthening.However,when the mass fraction of Cr_(2)AlC was 20%,the aggregation of Cr_(2)AlC resulted in a strong decrease in the coating preparation efficiency,as well as a decline in adhesion strength.In the supersonic plasma spraying process,the Ar flow rate mainly influenced the flight velocity of the particles,while the H_(2) flow rate and the current mainly affected the temperature of the plasma torch.Consequently,all of them influenced the melting degree of particles and the quality of the coating.The lowest porosity and the highest hardness and adhesion strength could be obtained when the Ar flow rate is 125 L/min,the H_(2) flow rate is 25 L/min,and the current is 385 A.
基金financially supported by the National Natural Science Foundation of China (No. 52175284)the State Key Lab of Advanced Metals and Materials (2021-ZD08)technical support of BL13W1 Beamline in Shanghai Synchrotron Radiation Facility (SSRF) and Gaomi Xiangyu company
文摘3D reconstruction and 2D observation were conducted to characterize the microstructure of the castings produced through high pressure die casting with different parameters.Our results indicate that shrinkage pores generally co-existed with externally solidified crystals(ESCs).In specimen produced without fast slow shot speed,big net-shrinkage pores accompanied with ESCs were found in the center of the specimen.When the casting pressurization was introduced,the shrinkage pores gathered to the specimen center and became much less due to the optimization of melt feeding.Much more porosity was found near the gate rather than in the middle of the rod bar,especially gas pores.Thefilling process simulation reveals that the middle position of the bars wasfirstlyfilled and followed by the near gate position accompanied with one intense turbulentflow.
基金financially supported by the Fundamental Research Funds for the Central Universities (M22JBMC0060)the National Natural Science Foundation of China (No.52175284)the State Key Lab of Advanced Metals and Materials (No.2021-ZD08)。
文摘To understand the relationship between the process-microstructure-mechanical properties of the high-pressure die-casting(HPDC) AE44 magnesium alloy, 3D reconstruction and 2D characterization were carried out on the HPDC castings produced with different process parameters(low slow-shot speed, fast slow-shot speed, solidification pressure). Microstructural characterization revealed that the formation of shrinkage pores are closely related to ESCs, which were mainly controlled by the low slow-shot speed in shot sleeve(ESCs growth time) and fast slow-shot speed into the die cavity(distribution of ESCs). In addition, solidification pressure can significantly reduce the shrinkage porosity in the center by improving the feeding capacity of liquid metal. Tensile fracture revealed that the tearing ridge is mainly evolved from the slip band of ESCs. The quantity and distribution of ESCs determine the fracture mode of castings. The relationship between mechanical properties of castings and the morphology of ESCs and porosity is also statistically discussed.
基金financially supported by the National Natural Science Foundation of China(No.51571039)
文摘The microstructure, fracture morphology and mechanical properties of Al-10 Si alloy modified with Al-5 Ti were analyzed and tested by optical microscopy, scanning electron microscopy, and universal electronic testing machine. Compared with unmodified Al-10 Si alloy, the area fraction of α-Al phase in Al-10 Si alloy modified at 740 °C increased first and then decreased with the increase of added amounts of Al-5 Ti, and reached the maximum when the added amount of Al-5 Ti was 0.5 wt.%. When the modification temperature increased from 700 to 740 °C with Al-5 Ti being fixed at 0.5 wt.%, α-Al dendrites were refined obviously and the area fraction remarkably increased. Compared with unmodified Al-10 Si alloy, the ultimate tensile strength and elongation of the alloy modified at 740 °C with 0.5 wt.% Al-5 Ti increased by 9% and 49%, respectively. The fracture surface of modified alloy predominantly exhibited ductile fracture.
基金financially supported by the National Natural Science Foundation of China(No.52175284)the State Key Lab of Advanced Metals and Materials(No.2021-ZD08)the Beijing Government Funds for the Cons tructive Project of Central Universities(No.353139535)。
文摘Magnesium composites reinforced by N-deficient Ti_(2)AlN MAX phase were first fabricated by non-pressure infiltration of Mg into three-dimensional(3D)co-continuous porous Ti_(2)AlN_(x)(x=0.9,1.0)preforms.The relationship between their mechanical properties and micro-structure is discussed with the assessment of 2D and 3D characterization.X-ray diffraction(XRD)and scanning electron microscopy detected no impurities.The 3D reconstruction shows that the uniformly distributed pores in Ti_(2)AlN_(x) preforms are interconnected,which act as infiltra-tion tunnels for the melt Mg.The compressive yield strength and microhardness of Ti_(2)AlN_(0.9)/Mg are 353 MPa and 1.12 GPa,respectively,which are 8.55%and 6.67%lower than those of Ti_(2)AlN/Mg,respectively.The typical delamination and kink band occurred in Ti_(2)AlN_(x) under compressive and Vickers hardness(V_(H))tests.Owing to the continuous skeleton structure and strong interfacial bonding strength,the crack ini-tiated in Ti_(2)AlN_(x) was blocked by the plastic Mg matrix.This suggests the possibility of regulating the mechanical performance of Ti_(2)AlN/Mg composites by controlling the N vacancy and the hierarchical structure of Ti_(2)AlN skeleton.
基金financially supported by the National Natural Science Foundation of China(No.52175284)the State Key Lab of Advanced Metals and Materials in University of Science and Technology Beijing(No.2021-ZD08)。
文摘To clarify the relationship between externally solidified crystals(ESCs)and other defects,e.g.,defect bands and pores,two dimensional(2D)and three dimensional(3D)characterization methods were adopted to analyze castings produced using a modified ingate system equipped with and without an ESC collector.The reduction of ESCs strongly reduced defect band width and shrinkage pore quantity.By reducing the quantity and size of ESCs,net-shrinkage pores were transformed into isolated island-shrinkage pores.We determined via statistical analysis that the mechanical properties of high pressure die castings were strongly related to the size and fraction of the ESCs rather than porosity volume.The reduction of ESCs also caused tensile transgranular fracture modes to transform into intergranular fracture modes.Additionally,casting pressurization strongly reduced pore morphology,volume,and size.
基金Project(51571039) supported by the National Natural Science Foundation of China
文摘The solidification microstructure,fracture morphologies,and mechanical properties of an Al-18Si alloy and alloys modified with Al-5Ti and Al-3P master alloys were investigated using an optical microscope,scanning electron microscope,and an electronic universal testing machine.The results show that additions of Al-5Ti and Al-3P have significant effects on the size and area fraction of the primary Si and the mechanical properties of the Al-18Si alloy.Compared to the Al-18Si alloy modified with 0.6 wt%Al-5Ti at 850°C,when the Al-18Si alloy was modified with 0.3 wt%Al-5Ti and 0.5 wt%Al-3P at the same temperature,the average size of the primary Si decreased from 39 to 14μm and the area fraction increased from 9.5%to 11.6%.The biggest influencing factor on the tensile strength and elongation of the Al-18Si alloy is the addition of Al-3P,followed by the modification temperature and the addition of Al-5Ti.At a modification temperature of 850°C,the tensile strength and elongation of the Al-18Si alloy modified with 0.3 wt%Al-5Ti+0.5 wt%Al-3P increased by 19.6%and 88.6%,respectively compared to that of the Al-18Si alloy modified with 0.6 wt%Al-5Ti.
文摘A series of Mg_(2-x)Nd_xNi (x=0.05, 0.1, 0.2, 0.3) alloys and Mg_(1.95)RE_(0.05)Ni (RE= La, Ce, Pr, Nd, Y) ternary alloys were prepared by ball milling of mixted powder of Mg,Ni,RE and sintering under the protection of argon. XRD analysis shows that Mg_(2-x)Nd_xNi (x=0.05, 0.1) and Mg_(1.95)RE_(0.05)Ni consist of single phase with the same crystal structure as Mg_2Ni. While three-phase alloys including Mg_2Ni, NdNi and NdMgNi_4 were formed in Mg_(1.8)Nd_(0.2)Ni and Mg_(1.7)Nd_(0.3)Ni alloys respectively. The lattice constants of Mg_2Ni in those ternary alloys were calculated. The decomposition of Mg_2Ni occurs in the milling process of Mg_2Ni and Mg_(1.95)RE_(0.05) Ni alloys respectively. For the latter, another earlier reaction occurs in milling process, which means that atoms of RE are separated from crystal structure of Mg_2Ni and form relevant oxides by combination with oxygen existed in argon atmosphere.
基金supported by Beijing Natural Science Foundation(3232011)the Pre-Research Program in National 14th Five-Year Plan(80923010304)the National Natural Science Foundation of China(52130509).
文摘In order to enhance the ablation-resistant performance of stainless-steel conductive rails,Mo coating,410 stainless steel coating and 15 wt%Cr_(2)AlIC particles reinforced 410 stainless steel composite coating were prepared and evaluated.Different from the weak interfacial strength caused by the dissimilar metals between Mo and steel rails,410 stainless steel coating has better interfacial contact with steel rails.The introduction of Cr_(2)AlC into 410 stainless steels further strengthened the mechanical properties of coating by alloy strengthening effect and particle strengthening effect,as the decomposition of Cr_(2)AlC into nano CrC particles is accompanied with the diffusion of Al atoms into 410 stainless steels.It was found that the composite coating can still resist arc erosion at 150 A current,as a dense oxide film formed during the ablation process and the decomposition of Cr_(2)AlC contributed to the heat absorption.
基金supported by the National Natural Science Foundation of China (No. 52175284, 52130509 and 52075543)the State Key Lab of Advanced Metmals and Materials (2021-ZD08)。
文摘In recent decades, the demand for lightweight and high specific strength materials brings about the development of magnesium matrix composites. Different from some traditional binary ceramic particles, such as SiC, Al_(2)O_(3), the novel ternary nano-layered M_(n+1)AX_(n)(MAX)phase carbide or nitride ceramics exhibit metal-like properties and self-lubricate capacity(where “M” is an early transition metal, “A” belongs to the group A element, “X” is C or/and N, and n = 1–3). Ti_(2)AlC, as the representative of the MAX phase, was interestingly introduced into the magnesium matrix. Layered Ti_(2)AlC MAX phased reinforced AZ91D magnesium composites manufactured through the stir casting exhibit sufficient deformation capacity due to unique deformation behaviors of MAX, namely delamination and the formation of kinking band. Further,the Ti_(2)AlC-AZ91D composites exhibit a distinctive characteristic in strengthening mechanism, damping mechanism and tribological capacity due to the other special properties of MAX phase, such as self-lubricated property. Accordingly, to give a comprehensive understanding, we overviewed the fabrication process, microstructural characterization, mechanical properties, damping property and tribological capacity on these composites. In order to understand the A-site effect in MAX phase on the microstructure, we introduced another representative Ti_(3)SiC_(2)MAX phase to explain the interfacial evolution. In addition, due to the high aspect ratio of MAX, MAX particles could be orientationally regulated in Mg matrix by plastic deformation such as hot extrusion. Herein, we discussed the anisotropic mechanical and physical properties of the textured composites produced by hot extrusion. Moreover, the potential applications and future development trends of MAX phases reinforced magnesium matrix composites were also given and prospected.
文摘The structure, microstructure, thermal stability and hydriding characteristics of amorphous La0.95-Mg2.05Ni9 have been investigated with differential thermal analysis, X-ray diffraction, scanning electron microscopy and battery test. It is found that the increase in mechanical alloying time leads to enhancement in thermal stabilities of amorphous La0.95Mg2.05Ni9 alloy. The amorphous alloy has good charge/discharge ability at room temperature(430 mA·h·g-1), but the discharge capacity decreases seriously during cycling tests due to the crystallization of amorphous and oxidization of magnesium on the particle surface in alkaline aqueous solution.
基金financially supported by the National Training Programs of Innovation and Entrepreneurship for Undergraduates and the State Key Lab of Advanced Metals and Materials(No.2021-ZD08)the National Natural Science Foundation of China(No.52175284)。
文摘3D reconstruction was adopted to characterize the microstructural morphologies of Mg-3.0Nd-0.3Zn-0.6Zr alloy castings produced by high pressure die casting(HPDC)processes with different parameters,including low slow-shot speed,solidification pressurization and fast slow-shot speed.At low slow-shot speeds of 0.1 m·s^(-1),0.2 m·s^(-1) and 0.3 m·s^(-1),the porosity is concentrated in the center of the castings with one spiral staggered shape along the liquid flow direction.The porosity volume simultaneously decreases with the reduction of quantity and size of externally solidified crystals(ESCs),while the shrinkage pores become more and more dispersed with the increasing low slow-shot speed.Pressurization not only reduces the porosity volume due to the improvement of feeding ability,but also transformes the center gathered porosity into one layer-by-layer distribution form.Accompanied with the increasing fast slow-shot speed,the central porosity dramatically decreases and transforms into a large-scale spiral staggered shape along the liquid flow direction.However,the porosity is much more dispersed when the speed is increased from 2 m·s^(-1) to 3 m·s^(-1).
基金supported by the Fundamental Research Funds for the Central Universities(Grant No.2022YJS088)the National Natural Science Foundation of China(Grant No.52275171).
文摘Two-dimensional(2D)MoB metal borides(MoB MBene)have attracted much attention due to their fascinating properties and functional applications.So far,work on the synthesis of 2D MoB nanosheets by acid or alkaline etching of MoAlB has not been very successful.It has been proposed that the 2D MoB MBene may be fabricated by chemical etching of a Mo_(2)AlB_(2) precursor,but further investigations were not performed possibly due to the difficult preparation of the metastable Mo_(2)AlB_(2) compound at high temperatures by solid-state reactions.Here,we report on the successful synthesis of the Mo_(2)AlB_(2) compound and 2D MoB nanosheets by the deintercalation of Al from MoAlB through a ZnCl_(2) molten salt etching approach at relatively low temperatures.The influence of etching temperature,etching time,and starting mixtures on the formation of desirable phases have been investigated.A pure Mo_(2)AlB_(2) compound was synthesized at temperatures below 600℃,while the 2D MoB MBene nanosheets were obtained at 700℃through the molten salt etching of MoAlB.In addition,the present work further confirms that the MoB MBene can be prepared by etching the as-synthesized Mo_(2)AlB_(2) precursor in LiF–HCl solution.Our work demonstrates that the molten salt etching is an effective method to prepare 2D MoB MBene.
基金supported by the National Natural Science Foundation of China (No. 51701010)the Beijing Jiaotong University Foundation for youth scientists (No. No.2017RC013)+1 种基金the Project National United Engineering Laboratory for Advanced Bearing Tribology-Henan University of Science and Technology (No. 201805)the Beijing Government Funds for the Constructive Project of Central Universities (No. 353139535)
文摘The dry sliding wear behavior of Ti_2AlC reinforced AZ91 magnesium composites was investigated at sliding velocity of 0.5 m/s under loads of 10, 20, 40 and 80 N using pin-on-disk configuration against a Cr15 steel disc. Wear rates and friction coefficients were registered during wear tests. Worn tracks and wear debris were examined by scanning electron microscopy, energy dispersive X-ray spectrometry and transmission electron microscopy in order to obtain the wear mechanisms of the studied materials. The main mechanisms were characterized as the magnesium matrix oxidation and self-lubrication of Ti_2AlC MAX phase. In all conditions, the composites exhibit superior wear resistance and self-lubricated ability than the AZ91 Mg alloy. In addition, the anisotropic mechanisms in tribological properties of textured Ti_2AlC-Mg composites were confirmed and discussed.
基金financially supported by the Key Program of China on Biomedical Materials Research and Tissue and Organ Replacement(Nos.2016YFC1101804 and 2016YFC1100604)the Shenyang Key R&D and Technology Transfer Program(No.Z18-0-027)+2 种基金the National Natural Science Foundation of China(No.51801220)the Top-notch Academic Programs Project of Jiangsu Higher Education Institutions(TAPP)the Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD)。
文摘Effects of equal channel angular pressing(ECAP)extrusion on the microstructure,mechanical properties and biodegradability of Mg–2Zn–xGd–0.5Zr(x=0,0.5,1,2 wt%)alloys were studied in this work.Microstructure analysis,tensile test at ambient temperature,immersion test and electrochemical test in Hank’s solution were carried out.The results showed that Gd could further enhance the grain refinement during the ECAP extrusion.Both Gd addition and ECAP extrusion could improve the mechanical properties of the alloys,and the extrusion played the dominant role.Minor addition of Gd(0.5–1 wt%)could obviously enhance the corrosion resistance of the alloys.To some extent,ECAP extrusion improved the corrosion resistance of the alloys due to the change of second phases distribution and the refinement of grains.Further increase in extrusion pass was detrimental to the improvement of the corrosion resistance as a result of increment of the grain boundaries.
基金This work was supported by the National Natural Science Foundation of China(No.51772020)Beijing Government Funds for the Constructive Project of Central Universities.
文摘Novel MoAlB composites reinforced with 5–15 vol% SiC have been firstly prepared and characterized in the present study. The SiC reinforcement is stable with MoAlB at a sintering temperature of 1200 ℃ in Ar. The 5 vol% SiC/MoAlB composite exhibited improved mechanical properties and enhanced oxidation resistance. A flexural strength of 380 MPa and a Vickers hardness of 12.7 GPa were achieved and increased by 24% and 51%, respectively, as compared with those for MoAlB, indicating the enhanced strengthening effect of SiC. Cyclic oxidation tests at 1200 and 1300 ℃ for 10 h in air showed that the 5 vol% SiC/MoAlB composite has better oxidation resistance than MoAlB due to the formation of a dense and continuous scale composed of Al_(2)O_(3) and SiO_(2), which prevents the oxygen inward diffusion and the evaporation of oxides. We expect that the general strategy of second phase reinforcing for materials will help to widen the applications of MoAlB composites.
基金support from the National Basic Research Program of China(Grant Nos.2015CB251100,2009CB220100,2002CB211800)the National Natural Science Foundation of China(Grant Nos.21975026,51804290)+2 种基金the Beijing Natural Science Foundation(Grant Nos.L182023,L182056).G.Tan acknowledges the support from Beijing Institute of Technology Teli Young Fellow Program(No.3090011181903)X.Wang thanks the support from the Beijing Institute of Technology Research Fund Program for Young Scholars(2019CX04092).
文摘To address increasing energy supply challenges and allow for the effective utilization of renewable energy sources,transformational and reliable battery chemistry are critically needed to obtain higher energy densities.Here,significant progress has been made in the past few decades in energetic battery systems based on the concept of multi-electron reactions to overcome existing barriers in conventional battery research and application.As a result,a systematic understanding of multi-electron chemistry is essential for the design of novel multi-electron reaction materials and the enhancement of corresponding battery performances.Based on this,this review will briefly present the advancements of multi-electron reaction materials from their evolutionary discovery from lightweight elements to the more recent multi-ion effect.In addition,this review will discuss representative multi-electron reaction chemistry and materials,including ferrates,metal borides,metal oxides,metal fluorides,lithium transition metal oxides,silicon,sulfur and oxygen.Furthermore,insertion-type,alloy-type and conversion-type multi-electron chemistry involving monovalent Li^(+) and Na^(+) cations,polyvalent Mg^(2+) and Al^(3+) cations beyond those of alkali metals as well as activated S^(2−) and O^(2−) anions are introduced in the enrichment and development of multi-electron reactions for electrochemical energy storage applications.Finally,this review will present the ongoing challenges and underpinning mechanisms limiting the performance of multi-electron reaction materials and corresponding battery systems.
基金supported by the National Natural Science Foundation of China(51772077,51602184,and 11872171)Program for Innovative Research Team(in Science and Technology)in the University of Henan Province(19IRTSTHN027)+3 种基金China Postdoctoral Science Foundation(2019M652537)Henan Postdoctoral Foundation(19030065)Henan Province Key Science and Technology Research Projects(202102310628)the Foundation of Henan Educational Committee(20B430006).
文摘MAX phases(Ti_(3)SiC_(2),Ti_(3)AIC_(2),V_(2)AlC,TiqAlN_(3),etc.)are layered ternary carbides/nitrides,which are generally processed and researched as structure ceramics.Selectively removing A layer from MAX phases,MXenes(Ti_(3)C_(2),V_(2)C,Mo_(2)C,etc.)with two-dimensional(2D)structure can be prepared.The MXenes are electrically conductive and hydrophilic,which are promising as functional materials in many areas.This article reviews the milestones and the latest progress in the research of MAX phases and MXenes,from the perspective of ceramic science.Especially,this article focuses on the conversion from MAX phases to MXenes.First,we summarize the microstructure,preparation,properties,and applications of MAX phases.Among the various properties,the crack healing properties of MAX phase are highlighted.Thereafter,the critical issues on MXene research,including the preparation process,microstructure,MXene composites,and application of MXenes,are reviewed.Among the various applications,this review focuses on two selected applications:energy storage and electromagnetic interference shielding.Moreover,new research directions and future trends on MAX phases and MXenes are also discussed.
基金supported by the National Natural Science Foundation of China(No.52275171)the PreResearch Program in National 14th Five-Year Plan(No.80923010304).
文摘Ti_(2)AlC,a MAX phase ceramic,has an attractive self-healing ability to restore performance via the oxidation-induced crack healing mechanism upon healing at high temperatures in air(high oxygen partial pressures).However,such healing ability to repair damages in vacuum or low oxygen partial pressure conditions remains unknown.Here,we report on the self-healing behavior of Ti_(2)AlC at a low oxygen partial pressure of about 1 Pa.The experimental results showed that the strength recovery depends on both healing temperature and time.After healing at 1400℃for 1–4 h,the healed samples exhibited the recovered strengths even exceeding the original strength of 375 MPa.The maximum recovered strength of~422 MPa was achieved in the healed Ti_(2)AlC sample after healing at 1400 for 4 h,about 13%higher than the original strength.Damages were healed by the formed℃TiCx from the decomposition of Ti_(2)AlC.The decomposition-induced crack healing as a new mechanism in the low oxygen partial pressure condition was disclosed for the MAX ceramics.The present study illustrates that key components made of Ti_(2)AlC can prolong their service life and keep their reliability during use at high temperatures in low oxygen partial pressures.
基金supported by the Fundamental Research Funds for the Central Universities(Grant Nos.2020YJS148 and 2022JBZY025)State Key Laboratory of New Ceramics and Fine Processing Tsinghua University(Grant No.KFZD201902)+1 种基金Beijing Natural Science Foundation(Grant No.2182059)the Beijing Government Funds for the Constructive Project of Central Universities.
文摘In this paper,cordierite-based porous ceramics with magnetic properties have been firstly in-situ synthesized by using MgO,Al_(2)O_(3),and SiO_(2) powders as raw materials and Fe_(3)O_(4) as a functional additive.Combining with the foam freeze casting method,near net size fabrication(total linear shrinkage<2.86%)of the magnetic porous materials was realized by adjusting the amount of Fe_(3)O_(4).The porosity,compressive strength,and saturation magnetization of the prepared materials were 83.9%-87.8%,1.51-2.65 MPa,and 1.2-5.8 emu/g,respectively.The phase composition and microstructure evolutions during sintering were investigated briefly.The results showed that the synthesis temperature of cordierite was lowered about 100℃ due to the addition of Fe_(3)O_(4).Except for the main phase-cordierite,Mg-Al-Fe spinel and α-Fe_(2)O_(3) also existed in the final materials.The lattice parameters of the Mg-Al-Fe spinel and the amount of α-Fe_(2)O_(3) changed obviously with the change in the sintering temperature and Fe_(3)O_(4) amount,which mainly influenced the magnetic properties of the prepared materials.Thus,a facile fabrication method of the cordierite-based porous ceramics with the magnetic properties has been put forward in this paper.