超声处理触变铸造A356合金的显微组织特征和拉伸性能（英文）

在A356合金凝固过程中,对锭坯进行超声振动处理。采用不同工艺将锭坯重新加热至半固态,然后采用模铸机进行触变铸造。结果表明,经重新加热和触变铸造后,超声处理的锭坯具有均匀分布的细小球状α(Al)。与未进行超声处理的锭坯相比,经超声处理的触变铸造锭坯具有更高的拉伸强度和伸长率。经超声处理的触变铸造锭坯在拉力作用下表现出韧性断裂倾向,而未经处理的锭坯则呈现出明显的小刻面,表现为脆性断裂。超声熔体处理作为一种触变铸造的处理方法具有可行性和竞争力。

Influence of Boron Additions on Mechanical Properties of Carbon Steel

This work aims at the development of carbon steel AISI 1536 through the microalloying addition of boron. Three grades of this steel with different content of boron up to 0.0055% were melted in 100 kg induction furnace. The pro- duced steels were hardened at 960°C for 30 min., followed by tempering at different temperatures and durations. All hardened steels have martensite phase as illustrated with microstructures and X-ray diffraction. Hardness of all tem- pered steel samples was measured to calculate the activation energies of carbon migration through martensite phase. The results indicated that the activation energies of carbon migration through martensite phase decreases with the in- crease of boron content due to its positive effect on the crystallinity of martensite phase. Also, the results showed that the addition of boron up to 0.0023% can improve the steel properties at the lowest temperature and tempered time.

Characterization of some Egyptian serpentinites used as ornamental stones

Egypt is characterized by wide occurrence of serpentinites, particularly in the central and southern parts of Eastern Desert. There are several cooperate factors that affect the serpentinites used as ornamental stones. These factors involve mineralogical characteristics (including mineral composition and microstructure parameter), physical properties and mechanical properties. Antigorite is an essential serpentinite mineral, with a minor amount of chrysotile. Talc, carbonates (magnesite and dolomite) and tremolite are the main associated minerals. Quality and quantity of associated minerals such as talc and carbonates (dolomite and magnesite) affect the properties of serpentinites used as ornamental stones. Carbonates are resistant to weathering but suffer from acidic cleaning agents in interior use, whereas serpentinites with a high content of talc used on external faces undergo an increase in volume and a consequent rapid degradation. Studied serpentinites are characterized by relatively small grain size with foliated texture, low water absorption, low porosity, and high abrasion resistance. In the samples studied the uniaxial compressive strength (UCS) varies between 89 and 189 MPa, with an average of 152 MPa. According to the classification of Bell (1992), sample No. B8 is very high in strength while the rest high in strength.

Differential Flotation of Some Egyptian Feldspars for Separation of Both Silica and Iron Oxides Contaminants

An anionic-cationic flotation of two Egyptian feldspar samples, representing Road Ashaab locality of the Eastern Desert of Egypt, was investigated on both laboratory and pilot plant scales. The pegmatites belong to the alkali feldspar granite type, mostly microcline and orthoclase, KAL Si3O8 coarse grained rocks. Quartz, as the main gangue mineral, occurs in two forms as either free grains or as veins intercalating the feldspar crystals or, sometimes, intermingled with them. Iron, on the other hand, is found in three different forms as free magnetite embedded in the feldspar crystals, as microcrystalline crystals, or as magnetite filling cracks in the feldspar. Dissolution of magnetite to hematite is, sometimes, observed. Grinding of the feldspar samples to less than 0.25 mm followed by desliming was optimized in the laboratory, using a ball mill in closed circuit with the screen. Anionic flotation of the iron oxide impurity from the -0.25 + 0.03 mm ground product was successfully conducted using locally produced dodecyl benzene sulphonic acid—rice bran oil/kerosene promoter at pH 3. Cationic flotation of feldspar from this product was then carried out employing a locally produced quaternary ammonium salt in presence of HF acid, as a silica depressant and a feldspar activator at pH 3. Feldspar final concentrates assaying 80.8% - 89.5% feldspar mineral, 0.119% - 0.127% Fe2O3 and 16.84% - 18.65% Al2O3, were obtained at the optimum operating conditions that satisfy the requirements of the ceramic industry. Continuous 200 kg/h pilot plant runs were conducted using the appropriate equipment, based upon the laboratory findings to produce feldspar concentrates assaying 16.38% - 18.13% Al2O3, and 0.13% - 0.15% Fe2O3. Materials’ metallurgical balance and complete chemical analyses were shown.

Some Features of the Influence of Titanium and Nitrogen Addition to NiCrMoV Steel

This paper reports a study of the addition effects of either titanium or titanium and nitrogen of steel grade DIN 56NiCrMoV7 on mechanical properties. Three steel grades were produced in 30 kg-induction furnace, one conforms the chemical composition of conventional 56NiCrMoV7 while the other two produced steels were microalloyed by either titanium or titanium and nitrogen. The produced cast steel grades were reheated to 1150°C and hold for 2 hours, followed by forging process. The forging process was carried out in temperature range 950°C - 1100°C. Solution treatment of hot forged steels was conducted at 880°C, 850°C followed by air and oil quenching, respectively. Quenched steel samples of different steel grades were tempered at different temperatures in the range of 300°C to 650°C for 45 min. The hardness variations after tempering of the two modified steels comparing with the conventional 56NiCrMoV7 steel were studied. Microadditions of titanium or titanium and nitrogen were found to produce secondary hardening at 550°C to 575°C (45 min) with a hardness peak higher than that attained in the conventional 56NiCrMoV7 steel. The effect of titanium and nitrogen additions on phases formation was investigated by Thermo-Calc. SEM was used to confirm Thermo-Calc analysis. Interpretation between hardness and formed phases has been illustrated.

Validation of Calculated Thermal Parameters with Experimental Results in SOFCs

Eleven steel grades were designed to be used as metallic interconnects for Solid Oxide Fuel Cells (SOFC). Low carbon, high chromium steel with different additives of niobium, vanadium, aluminum, molybdenum, silicon, manganese and titanium were produced. Phase transformation temperatures;eutectoid temperature (Ac1) and temperature at which transformation of ferrite to austenite is completed during heating (Ac3) were measured by L75-76 dilatometer. The influence of the alloying elements on transformation temperatures was analyzed using MATLab. Considering the interaction between different alloying elements two equations for predicting Ac1 & Ac3 were obtained. The obtained Ac1 & Ac3 by these equations showed more compatibility than that obtained by traditional ones. In addition, the coefficients of thermal expansion of these steel grades were detected. The influences of chemical composition and temperature on the thermal expansion coefficient were analyzed;the obtained equations were verified to certain extent by using several kinds of steels. The predicted values were in good accordance with the experimental results which proof the validation of calculation model.

Nitriding of Medium Carbon Ferromanganese Alloy in Gas Solid Reaction

Nitriding process of medium carbon ferromanganese was carried out in the solid state, on lab and bench scale at temperature range 1023-1323 K using different nitrogen and hydrogen pressures. The influence of H2/N2 gas ratio, temperature and time on nitriding process of fine (-2 mm) medium carbon ferromanganese were investigated. Nitrogen content, in weight percent ranging from 2.1 to 9.7 could be obtained. The optimum temperature and time of nitriding process was found to be 1223 K and 21.6 ks respectively. The results showed that nitrogen content is mainly depending on time and temperature of nitriding process. The comparison between results of lab and bench scale, at optimum conditions, showed good coincidence. At optimum conditions;1223 K, 21.6 ks and at 2/8 of H2/N2, nitrogen content of fine medium carbon ferromanganese was 9.5%.

Recovery and Upgrading of Phosphorus from Digested Sewage Sludge as MAP by Physical Separation Techniques

Physical separation apparatuses;a vibrating screen, a 4-inch hydrocyclone and a Multi-Gravity Separator (MGS) were used to recover phosphorus as MAP (magnesium ammonium phosphate, MgNH4PO4.6H2O) from anaerobic digested sludge of two sewage-treatment plants A and B. For plant A, the MAP grade increased from 0.08% to 88.9% with 90.4% recovery and for plant B, the grade increased from 0.11% to 73.8 with 93.2% recovery. The collected MAP products containing impurities such as organic materials and heavy metals were further upgraded through dry and wet magnetic separation tests at different magnetic flux densities. A dry magnetic separator was tested on both MAP products (MAP-A and MAP-B), while the wet magnetic separation process was exclusively experimented for the removal of impurities from MAP-B. Feed samples, as well as magnetic and nonmagnetic products were analyzed by absorption spectroscopy, XRD, ICP-AES, polarizing microscope observation, and SEM-EDX. The grade of MAP products could be improved by about 4% - 9% after magnetic separation (the most appropriate magnetic force being 15,000 Gauss). During both dry and wet magnetic separation processes, not only heavy metals have been removed, but also nonmagnetic constituents like Al, Ba, and Ca. This may be attributed to the attachment of fine magnetic particles on the nonmagnetic surfaces, rendering them magnetic properties.

Improvement the Corrosion Resistance for the Galvanized Steel by Adding Sn

The chemical composition of the zinc bath can strongly influence on the hot-dip galvanized coatings. In this work, the effects of tin addition on the surface morphology, and the corrosion resistance of hot-dip galvanized steel were investigated. The corrosion behavior of steel samples galvanized with zinc and Zn-Sn alloys containing different wt% Sn was analyzed by various corrosion tests such as potentiodynamic polarization Tafel lines and electrochemical impedance spectroscopy (EIS) techniques. Salt spray test was employed in order to study the corrosion products of the specimens. Surface morphology, the composition of coating layers and nature of the corrosion products were also investigated using field emission scanning electron microscopy (FE-SEM), energy dispersive X-ray analysis (EDX) and X-Ray diffraction (XRD) techniques, respectively. The results indicated that the addition of small amounts of Sn (0.1 wt%) to the molten zinc galvanizing bath can improve the corrosion resistance of hot-dip galvanized steel.

Effect of Microalloying Additions on the Microstructure and Mechanical Properties of Low Carbon Steel

Low carbon steels are characterized by good weldability,formability and fracture toughness properties.However,the low strength levels of these steel grades limit their wide applications.On the other hand,increasing the strength by increasing the carbon content and alloying elements deteriorates the other properties.In this study,the microalloying technique was used to examine the possibility of attaining low carbon steels with good combination of strength,ductility and impact properties.A low carbon steel microalloyed with single addition of vanadium and another one microalloyed with combined addition of vanadium and titanium were used in this investigation and their properties were compared with non-microalloyed low carbon steel having the same base composition.Furthermore,other two nonmicroalloyed and V-microalloyed steels with higher carbon,silicon and manganese contents were also investigated to reveal the effect of base composition.Tensile,hardness,room and zero temperature Charpy V-notch impact tests were conducted to evaluate the variations in the mechanical properties of low carbon hot forged steel containing vanadium and combinations of vanadium and titanium.In addition,the microstructures of the different investigated steels were observed using both optical microscope and scanning electron microscope.Furthermore,the hardness of the ferrite phase was also determined using micro-hardness technique.The results showed improvement of the mechanical properties of the investigated steels by both single V-and combined V + Ti-microadditions.Tensile,hardness and impact tests results indicated that good combinations of strength,ductility and impact properties can be achieved by V-microalloying addition.Steel with combination of V and Ti microaddition has much higher hardness,yield strength,ultimate tensile strength and impact energy at both room and zero temperatures compared with non-microalloyed and single Vmicroalloyed steels.Higher C,Si and Mn contents result in increasing the strength accompanied with decreasing the impact energy.Scanning electron microscopy and optical microscopy studies revealed grain refinement effect of both Vand V+Ti-microadditions.The micro-hardness measurements of the ferrite phase confirmed the precipitation strengthening effect of microalloying elements.