Effect of ultrasonic and mechanical vibration treatments on evolution of Mn-rich phases and mechanical properties of Al−12Si−4Cu−1Ni−1Mg−2Mn piston alloys

Effects of ultrasonic vibration(UV)and mechanical vibration(MV)on the Mn-rich phase modification and mechanical properties of Al−12Si−4Cu−1Ni−1Mg−2Mn piston alloys were investigated.The results show that the UV and UV+MV treatments can significantly refine and fragmentize the microstructures.In addition,UV treatment can significantly passivate the primary Mn-rich Al15Mn3Si2 intermetallics.The formation mechanisms of refinement and passivation of the grains and non-dendrite particles were discussed.Compared with the gravity die-cast alloys,the UV and UV+MV treated alloys exhibit improved tensile and creep resistance at room and elevated temperatures.These results can be attributed to the refinement of theα(Al)grains and the secondary intermetallics,the increased proportion of refined heat-resistant precipitates,and the formation of nano-sized Si particles.The ultimate tensile strength of the UV treated alloys at 350℃ exceeds that of commercial piston alloys.This indicates the high application potential of the developed piston alloys in density diesel engines.

Recycling of Glass Fibers from Fiberglass Polyester Waste Composite for the Manufacture of Glass-Ceramic Materials

This work presents the feasibility of reusing a glass fiber resulting from the thermolysis and gasification of waste composites to obtain glass-ceramic tiles. Polyester fiberglass (PFG) waste was treated at 550℃ for 3 h in a 9.6 dm3 thermolytic reactor. This process yielded an oil (≈24 wt%), a gas (≈8 wt%) and a solid residue (≈68 wt%). After the polymer has been removed, the solid residue is heated in air to oxidize residual char and remove surface contamination. The cleaning fibers were converted into glass-ceramic tile. A mixture consisting of 95 wt% of this solid residue and 5% Na2O was melted at 1450℃ to obtain a glass frit. Powder glass samples (<63 μm) was then sintered and crystallized at 1013℃, leading to the formation of wollastonite-plagioclase glass-ceramic materials for architectural applications. Thermal stability and crystallization mechanism have been studied by Differential Thermal Analysis. Mineralogy analyses of the glass-ceramic materials were carried out using X-ray Diffraction.

Radon exhalation from phosphogypsum stabilized in sulfur polymer cement

Phosphogypsum (PG), primary by-product from phosphoric acid production, is accumulated in large stock-piles which were active until 2010, when spills were banned. It is considered as NORM material that contains radionuclides from 238U and decay series which are of most radiotoxicity. PG was valorized and/or recycled in a building material, sulfur polymer cement (SPC). The SPC-PG samples reach the international regulation to use in the manufacture of building materials without radiological restrictions, except the sample with the 50% of PG. Under normal conditions of ventilation the contribution to the expected radon indoor concentration is also below the international recommendation.

Physico-Chemical Characteristics of the Products Derived from the Thermolysis of Waste <i>Abies</i><i>alba</i><i>Mill</i>. Wood

This paper reports the physico-chemical characteristics of the products derived from the thermolysis (thermolytic distillation) of waste silver fir (Abies alba Mill.) wood at different temperatures (400℃- 600℃) in a pilot scale plant. Depending on the thermolysis temperature, the procedure yielded 45 - 53 wt% pyroligneous acid with a high water content (80 - 86 wt%) and pH ≈ 3.6. The process also produced a carbonaceous solid or biochar (23 - 26 wt%), its properties strongly dependent on the thermolysis temperature. Gases (20 - 31 wt%) were also produced;these were transformed into electrical energy via a gas turbine. The pyroligneous acid was centrifuged to isolate a subfraction composed mostly of phenols (phenol, mequinol and furfural) with a total C content of 68 - 74 wt%. The remainder was subjected to fractionated distillation at laboratory scale, and the distillate subjected to liquid-liquid extraction using diethyl ether in two stages to obtain a bio-oil composed mainly of acetic acid (≈47%), aldehydes, ketones and alcohols (≈31%), phe- nols (≈18%) and aliphatic alcohols. The characteristics of the bio-oil depended on the thermolysis temperature.

Influence of Fe-rich phases and precipitates on the mechanical behaviour of Al-Cu-Mn-Fe-Sc-Zr alloys studied by synchrotron X-ray and neutron

A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been used,to reveal the effect of Fe-rich phases and precipitates on the mechanical behaviour of an Al-Cu-Mn-Fe-Sc-Zr alloy.Theα-Al grains size is reduced from 185.1μm(0 MPa)and 114.3μm(75 MPa)by applied pressure.Moreover,it has been demonstrated that suitable heat treatments modify the 3D morphology of Fe-rich phases from interconnected to a disaggregated structure that improves the mechanical properties of the alloy.The size and morphology evolution of fine precipitates under differ-ent ageing temperature and time are revealed.At ageing temperature of 160℃,the precipitates change from GP zones toθ’(around 75 nm in length)with ageing time increasing from 1 h to 24 h;the Vick-ers hardness increases from 72.0 HV to 110.7HV.The high ductility of the Sc,Zr modified Al-Cu alloy is related to the complex shape and the loss of interconnectivity of the Fe-rich particles due to the heat treatment.The evolution of the crystal lattice strains inα-Al,andβ-Fe calculated during tensile test us-ing in-situ synchrotron X-ray diffraction corroborates the influence of the microstructure in the ductility of the modified alloy.

A review of the thermal stability of metastable austenite in steels:Martensite formation

Metastable austenite plays a critical role in achieving improved combinations of high strength and high ductility/toughness in the design of advanced high-strength steels(AHSS). The thermal stability of metastable austenite determines the transformation characteristics of AHSS and thus primarily determines the microstructure evolution during complex processes, e.g., the quenching and partitioning process, to achieve the desirable microstructure. This study provides a review of the thermal stability of austenite and its influence on martensitic transformation from both experimental and theoretical modeling perspectives. From the experimental perspective, factors affecting the thermal stability are analyzed,the relative sensitivities are compared, and their corresponding mechanisms are discussed. From the theoretical modeling perspective, the most representative kinetic models that describe athermal and isothermal martensitic transformation are reviewed. The advantages, shortcomings, and applicability of each model are discussed. The systematic review of both experimental and theoretical aspects reveals critical factors in tailoring the stability of metastable austenite and, therefore, provides guidance for the design of advanced steels.

Influence of V(C,N) Precipitates on Microstructure and Mechanical Properties of Continuous Cooled C-Mn-V

The effect of chemical composition and processing parameters on the formation of acicular ferrite and/or bainite has been investigated.In particular,this paper deals with the influence that N through its combination with V,as V(C,N) precipitates,has on the decomposition of austenite.Likewise,the intragranular nucleation potency of V(C,N) precipitates is analyzed through the continuous cooling transformation diagrams (CCT) of two C-Mn-V steels with different contents of N.Results reported in this work allow us to conclude that acicular ferrite can only be achieved alloying with vanadium and nitrogen,meanwhile bainite is promoted in steels with a low level of nitrogen.It is concluded that higher strength values are obtained in acicular ferrite than in bainitic steel but a similar brittle-ductile transition temperature (BDT),and lower values of impact absorbed energy (KV) has been recorded in nitrogen-rich steel.

Warm Forged Medium Carbon V Steel

Nowadays there is a continuous demand,particularly from the automotive industry,for cheaper,lighter and more reliable components.It is not surprising then that steel research has been focused during the last decades in new qualities and processes.This paper is dealing with the use of vanadium microalloyed steels on one of those new processes,warm forging.For its low precipitation temperature and its recognised ability to strengthen steel microstructures via austenite grain growth control,precipitation hardening and interference of the static recrystallization process,vanadium in microalloyed steels seem to be an appropriate candidate for warm forging.