Electrocardiogram(ECG)monitoring is used to diagnose cardiovascular diseases,for which wearable electronics have attracted much attention due to their lightweight,comfort,and long-term use.This study developed a weara...Electrocardiogram(ECG)monitoring is used to diagnose cardiovascular diseases,for which wearable electronics have attracted much attention due to their lightweight,comfort,and long-term use.This study developed a wearablemultilead ECG sensing system with on-skin stretchable and conductive silver(Ag)-coated fiber/silicone(AgCF-S)dry adhesives.Tangential and normal adhesion to pigskin(0.43 and 0.20 N/cm2,respectively)was optimized by the active control of fiber density and mixing ratio,resulting in close contact in the electrode–skin interface.The breathableAgCF-S dry electrodewas nonallergenic after continuous fit for 24 h and can be reused/cleaned(>100 times)without loss of adhesion.The AgCF encapsulated inside silicone elastomers was overlapped to construct a dynamic network under repeated stretching(10%strain)and bending(90°)deformations,enabling small intrinsic impedance(0.3,0.1 Hz)and contact impedance variation(0.7 k)in high-frequency vibration(70 Hz).All hard/soft modules of the multilead ECG system were integrated into lightweight clothing and equipped with wireless transmission for signal visualization.By synchronous acquisition of I–III,aVR,aVL,aVF,and V4 lead data,the multilead ECG sensing system was suitable for various scenarios,such as exercise,rest,and sleep,with extremely high signal-to-noise ratios.展开更多
Aluminum alloy is the main structural material of aircraft,launch vehicle,spaceship,and space station and is processed by milling.However,tool wear and vibration are the bottlenecks in the milling process of aviation ...Aluminum alloy is the main structural material of aircraft,launch vehicle,spaceship,and space station and is processed by milling.However,tool wear and vibration are the bottlenecks in the milling process of aviation aluminum alloy.The machining accuracy and surface quality of aluminum alloy milling depend on the cutting parameters,material mechanical properties,machine tools,and other parameters.In particular,milling force is the crucial factor to determine material removal and workpiece surface integrity.However,establishing the prediction model of milling force is important and difficult because milling force is the result of multiparameter coupling of process system.The research progress of cutting force model is reviewed from three modeling methods:empirical model,finite element simulation,and instantaneous milling force model.The problems of cutting force modeling are also determined.In view of these problems,the future work direction is proposed in the following four aspects:(1)high-speed milling is adopted for the thin-walled structure of large aviation with large cutting depth,which easily produces high residual stress.The residual stress should be analyzed under this particular condition.(2)Multiple factors(e.g.,eccentric swing milling parameters,lubrication conditions,tools,tool and workpiece deformation,and size effect)should be considered comprehensively when modeling instantaneous milling forces,especially for micro milling and complex surface machining.(3)The database of milling force model,including the corresponding workpiece materials,working condition,cutting tools(geometric figures and coatings),and other parameters,should be established.(4)The effect of chatter on the prediction accuracy of milling force cannot be ignored in thin-walled workpiece milling.(5)The cutting force of aviation aluminum alloy milling under the condition of minimum quantity lubrication(mql)and nanofluid mql should be predicted.展开更多
Accelerated life testing(ALT)has been widely used to obtain information about the product's life characteristics at normal conditions in a relatively short period of time.Two key issues with ALT are test design an...Accelerated life testing(ALT)has been widely used to obtain information about the product's life characteristics at normal conditions in a relatively short period of time.Two key issues with ALT are test design and data analysis.The test design of constant stress ALT was studied in this paper.The test design usually combines engineering experiences with optimization models.Such approaches are hard to be implemented by practitioners.A"pure"empirical approach was presented to address this issue.With the proposed approach,some of the decision variables are determined based on the results from the literature,some of the other variables are determined based on engineering analysis and /or judgment,and the remaining variables are determined based on the empirical relations developed in this paper.A real-world example is included to illustrate the appropriateness of the proposed approach.展开更多
The two-parameter lognormal distribution is a variant of the normal distribution and the three-parameter lognormal distribution is an extension of the two-parameter lognormal distribution by introducing a location par...The two-parameter lognormal distribution is a variant of the normal distribution and the three-parameter lognormal distribution is an extension of the two-parameter lognormal distribution by introducing a location parameter. The Q-Q plot of the three-parameter lognormal distribution is widely used. To obtain the Q-Q plot one needs to iteratively try different values of the shape parameter and subjectively judge the linearity of the Q-Q plot. In this paper,a mathematical method was proposed to determine the value of the shape parameter so as to simplify the generation of the Q-Q plot. Then a new probability plot was proposed,which was more easily obtained and provided more accurate parameter estimates than the Q-Q plot. These are illustrated by three realworld examples.展开更多
Dual-phase high-entropy alloys containing facecentered cubic(fcc) and body-centered cubic(bcc) phases achieve a combination of high strength and high ductility,which attract extensive attention.Compared with singlepha...Dual-phase high-entropy alloys containing facecentered cubic(fcc) and body-centered cubic(bcc) phases achieve a combination of high strength and high ductility,which attract extensive attention.Compared with singlephase high-entropy alloys,the dual-phase structure generates more complex deformation mechanisms such as structural transformation and interactions between grain boundaries and dislocations during deformation.In order to understand the structural transformation of the dual-phase high-entropy alloy during deformation and its effect on mechanical properties,Al_(0.5)CoCrNiFe high-entropy alloy was prepared and its deformation mechanism was investigated by molecular dynamics simulations combined with experiments.The results show that phase transformation occurred during deformation,and dislocation slip was the main deformation mechanism.In addition,there was significant dislocation pile-up at the interface between fcc and bcc phases after tensile deformation.Temperatures and strain rates significantly affected the mechanical properties and deformation behavior of high-entropy alloys.At low temperature and high strain rate,the dislocation density of the alloy increases after stretching,resulting in the enhancement of tensile strength.展开更多
Normal strengthening methods through precipitations and deformation obviously enhance the strength of metallic materials while resulting in the sacrifice of ductility,and synergistic improvement of strength and ductil...Normal strengthening methods through precipitations and deformation obviously enhance the strength of metallic materials while resulting in the sacrifice of ductility,and synergistic improvement of strength and ductility is currently an urgent requirement.Herein we developed a cryogenic deformation combined with an annealing method to fabricate CoCrNiMo_(0.2) medium entropy alloy,which achieved an ultrahigh strength of 1.8 GPa with synergistic improvement in strength and ductility.Microstructure,mechanical performance,and strengthening mechanisms of the developed alloys were investigated compared with that prepared by the regular room temperature deformation method.It was found that high-density nanotwins were produced in CoCrNiMo_(0.2) MEA via cryogenic deformation.Fine grains,hard precipitations,and high volume fraction of nanotwins greatly strengthened the alloy,obtaining a yield and ultimate tensile strength of 1400 MPa and 1800 MPa.Ductility improvement of the developed alloy was mainly attributed to the production of deformation nanotwins due to the lower stacking fault energy,which greatly increases the dislocation storage ability,and thus,the ductility of the alloy was enhanced.展开更多
To improve the bonding strength between the nickel bond and the hub of the electroplated diamond grinding wheel,a hybrid technique was proposed to combine laser prequenching steel substrate and post-electroplating nic...To improve the bonding strength between the nickel bond and the hub of the electroplated diamond grinding wheel,a hybrid technique was proposed to combine laser prequenching steel substrate and post-electroplating nickel.To validate the effectiveness of the proposed technique,AISI 1045 substrate was nickel-coated.The bonding properties between the electroplated nickel coating and substrate with or without laser-discrete-quenching were discussed comparatively by scratch,indentation,and thermal shock tests.The results show that the prequenching treatment leads to phase transformation of AISI 1045 microstructure from the mixed pearlite and ferrite phases into the martensitic phase.Since the martensitic phase is characterized as a high corrosion resistance,the interface of substrate/coating is smooth and flat in the prequenched zone,and the coating is bonded well with the steel substrate.In contrast to the steel substrate without pre-quenching treatment,the proposed technique significantly enhanced the bonding strengths of the electroplated nickel-coating.On one hand,the average hardness of electroplated nickel-coating on the laser pre-quenched zone is increased by 18.7%,and the scratch depth with the same load become narrower and shallower.On the other hand,the coefficient of friction(CoF)and the vibration amplitude are reduced,and the coating is bonded effectively with the substrate to inhibit the crack initialization at the interface.This prevents effectively the coating from peeling off and improves significantly the thermal shock resistance property.展开更多
A PI control strategy based on fuzzy set-point weighting following was proposed for the active damp- ing control of a hydraulic crane boom system (HCBS). Two valve-controlled PI controllers, which include a proportion...A PI control strategy based on fuzzy set-point weighting following was proposed for the active damp- ing control of a hydraulic crane boom system (HCBS). Two valve-controlled PI controllers, which include a proportional feedforward controller based on fuzzy set-point weighting following and a limited semi-integrator(LSI), are designed re- spectively. LSI is used to limit output signal and to prevent wind up at the low frequency of the spectrum . By using a range camera and an electronic feedback control, the tip damping on the HCBS can be adjusted artificially. A collaborative control simulation technique of HOPSAN and MATLAB/SIMULINK is applied to the controller design. Simulation results show that the proposed PI control system has less overshoot as well as faster response. The tip damping on the HCBS during operation is improved.展开更多
In this study,an improved delayed detached eddy simulation(IDDES)method based on the shear-stress transport(SST)k-ωturbulence model has been used to investigate the underbody flow characteristics of a high-speed trai...In this study,an improved delayed detached eddy simulation(IDDES)method based on the shear-stress transport(SST)k-ωturbulence model has been used to investigate the underbody flow characteristics of a high-speed train operating at lower temperatures with Reynolds number Re=1.85×10^(6).The accuracy of the numerical method has been validated by wind tunnel tests.The aerodynamic drag of the train,pressure distribution on the surface of the train,the flow around the vehicle,and the wake flow are compared for four temperature values:+15℃,0℃,−15℃,and−30℃.It was found that lower operating t emperatures significantly increased the aerodynamic drag force of the train.The drag overall at low temperatures increased by 5.3%(0℃),11.0%(−15℃),and 17.4%(−30℃),respectively,relative to the drag at+15℃.In addition,the low temperature e nhances the positive and negative pressures around and on the surface of the car body,raising the peak positive and negative pressure values in areas susceptible to impingement flow and to rapid changes in flow velocity.The range of train-induced winds around the car body is significantly reduced,the distribution area of vorticity moves backwards,and the airflow velocity in the bogie cavity is significantly increased.At the same time,the temperature causes a significant velocity reduction in the wake flow.It can be seen that the temperature reduction can seriously disturb the normal operation of the train while increasing the aerodynamic drag and energy consumption,and significantly interfering with the airflow characteristics around the car body.展开更多
In this study, a strategy based on the particle swarm optimization (PSO) algorithm is developed to control the microstructures of a Ni-based superalloy during hot forging. This strategy is composed of three parts, nam...In this study, a strategy based on the particle swarm optimization (PSO) algorithm is developed to control the microstructures of a Ni-based superalloy during hot forging. This strategy is composed of three parts, namely, material models, optimality criterions, and a PSO algo rithm. The material models are utilized to predict microstructure information, such as recrystallization volume fraction and average grain size. The optimality crite? non can be determined by the designed target microstructures and random errors. The developed strategy is resolved using the PSO algorithm, which is an intelligent optimal algorithm. This algorithm does not need a derivable objective function, which renders it suitable for dealing with the complex hot forging process of alloy components. The optimal processing parameters (deformation temperature and strain rate) are obtained by the developed strategy and validated by the hot forging experiments. Uniform and fine target microstructures can be obtained using the optimized processing parameters, which indicates that the developed strategy is effective for controlling the microstructural evolution during the hot forging of the studied superalloy.展开更多
It is an inevitable trend of sustainable manufacturing to replace flood and dry machining with minimum quantity lubrication(MQL)technology.Nevertheless,for aeronautical difficult-tomachine materials,MQL couldn’t meet...It is an inevitable trend of sustainable manufacturing to replace flood and dry machining with minimum quantity lubrication(MQL)technology.Nevertheless,for aeronautical difficult-tomachine materials,MQL couldn’t meet the high demand of cooling and lubrication due to high heat generation during machining.Nano-biolubricants,especially non-toxic carbon group nano-enhancers(CGNs)are used,can solve this technical bottleneck.However,the machining mechanisms under lubrication of CGNs are unclear at complex interface between tool and workpiece,which characterized by high temperature,pressure,and speed,limited its application in factories and necessitates in-depth understanding.To fill this gap,this study concentrates on the comprehensive quantitative assessment of tribological characteristics based on force,tool wear,chip,and surface integrity in titanium alloy and nickel alloy machining and attempts to answer mechanisms systematically.First,to establish evaluation standard,the cutting mechanisms and performance improvement behavior covering antifriction,antiwear,tool failure,material removal,and surface formation of MQL were revealed.Second,the unique film formation and lubrication behaviors of CGNs in MQL turning,milling,and grinding are concluded.The influence law of molecular structure and micromorphology of CGNs was also answered and optimized options were recommended by considering diverse boundary conditions.Finally,in view of CGNs limitations in MQL,the future development direction is proposed,which needs to be improved in thermal stability of lubricant,activity of CGNs,controllable atomization and transportation methods,and intelligent formation of processing technology solutions.展开更多
Catalyzed diesel particulate filter(CDPF)combines the functions of the oxidization catalyst and the diesel particulate filter.Due to good redox capacity and oxygen storage capacity,CeO2 is used as the catalyst of CDPF...Catalyzed diesel particulate filter(CDPF)combines the functions of the oxidization catalyst and the diesel particulate filter.Due to good redox capacity and oxygen storage capacity,CeO2 is used as the catalyst of CDPF.Since the effects of key factors on the performance of Ce02-based CDPF were rarely reported,it was performed in this study based on a zero-dimensional numerical model using plug flow reactor in which a reaction mechanism was established and validated by the experiment of the thermal gravimetric analyzer.The effects of exhaust gas temperature and three defined parameters including the ratios of NO2 in NO,(α),NOx to soot(β),and catalyst coated amount to carbon loading amount(y)on catalyst poisoning temperature,N20 concentration,NOx reduction rate and soot regeneration rate were investigated.The results show that the rising exhaust gas temperature causes the reduction of NOx concentration,and the NOx reduction rate comes to 66%when the catalyst poisoning temperature is reached.The soot regeneration rate and the N2O concentration first increase and then decrease as the exhaust gas temperature increases.Meanwhile,the higher exhaust gas temperature suppresses the production of N2O,but raises the possibility of catalyst poisoning.The increasing a and p result in the increase of soot regeneration rate and the decrease of NOx reduction rate.The catalyst poisoning temperature is improved at higher a and lower p.The soot regeneration rate has a fast increase with y at first and then stabilizes rapidly.The results of this study are valuable to optimize the operation of CDPF.展开更多
Cutting fluid plays a cooling-lubrication role in the cutting of metal materials.However,the substantial usage of cutting fluid in traditional flood machining seriously pollutes the environment and threatens the healt...Cutting fluid plays a cooling-lubrication role in the cutting of metal materials.However,the substantial usage of cutting fluid in traditional flood machining seriously pollutes the environment and threatens the health of workers.Environmental machining technologies,such as dry cutting,minimum quantity lubrication(MQL),and cryogenic cooling technology,have been used as substitute for flood machining.However,the insufficient cooling capacity of MQL with normal-temperature compressed gas and the lack of lubricating performance of cryogenic cooling technology limit their industrial application.The technical bottleneck of mechanical-thermal damage of difficult-to-cut materials in aerospace and other fields can be solved by combining cryogenic medium and MQL.The latest progress of cryogenic minimum quantity lubrication(CMQL)technology is reviewed in this paper,and the key scientific issues in the research achievements of CMQL are clarified.First,the application forms and process characteristics of CMQL devices in turning,milling,and grinding are systematically summarized from traditional settings to innovative design.Second,the cooling-lubrication mechanism of CMQL and its influence mechanism on material hardness,cutting force,tool wear,and workpiece surface quality in cutting are extensively revealed.The effects of CMQL are systematically analyzed based on its mechanism and application form.Results show that the application effect of CMQL is better than that of cryogenic technology or MQL alone.Finally,the prospect,which provides basis and support for engineering application and development of CMQL technology,is introduced considering the limitations of CMQL.展开更多
To eliminate the negative effect of traditional metal-working fluids and achieve sustainable manufacturing,the usage of nano-enhanced biolubricant(NEBL)is widely researched in minimum quantify lubrication(MQL)machinin...To eliminate the negative effect of traditional metal-working fluids and achieve sustainable manufacturing,the usage of nano-enhanced biolubricant(NEBL)is widely researched in minimum quantify lubrication(MQL)machining.It's improved tool wear and surface integrity have been preliminarily verified by experimental studies.The previous review papers also concluded the major influencing factors of processability including nano-enhancer and lubricant types,NEBL concentration,micro droplet size,and so on.Nevertheless,the complex action of NEBL,from preparation,atomization,infiltration to heat transfer and anti-friction,is indistinct which limits preparation of process specifications and popularity in factories.Especially in the complex machining process,in-depth understanding is difficult and meaningful.To fll this gap,this paper concentrates on the comprehensive quantitative assessment of processability based on tribological,thermal,and machined surface quality aspects for NEBL application in turning,milling,and grinding.Then it attempts to answer mechanisms systematically considering multi-factor influence of molecular structure,physicochemical properties,concentration,and dispersion.Firstly,this paper reveals advanced lubrication and heat transfer mechanisms of NEBL by quantitative comparison with biolubricant-based MQL machining.Secondly,the distinctive filmformation,atomization,and infiltration mechanisms of NEBL,as distinguished from metal-working fluid,are clarified combining with its unique molecular structure and physical properties.Furtherly,the process optimization strategy is concluded based on the synergistic relationship analysis among process variables,physicochemical properties,machining mechanisms,and performance of NEBL.Finally,the future development directions are put forward aiming at current performance limitations of NEBL,which requires improvement on preparation and jet methods respects.This paper will help scientists deeply understand effective mechanism,formulate process specifications,and find future development trend of this technology.展开更多
基金supported by the Natural Science Foundation of Guangdong Province,China(No.2021B1515020087)the National Natural Science Foundation of China(No.51905178)the Climbing Program Foundation of Guangdong Province(No.pdjh2022a0024).
文摘Electrocardiogram(ECG)monitoring is used to diagnose cardiovascular diseases,for which wearable electronics have attracted much attention due to their lightweight,comfort,and long-term use.This study developed a wearablemultilead ECG sensing system with on-skin stretchable and conductive silver(Ag)-coated fiber/silicone(AgCF-S)dry adhesives.Tangential and normal adhesion to pigskin(0.43 and 0.20 N/cm2,respectively)was optimized by the active control of fiber density and mixing ratio,resulting in close contact in the electrode–skin interface.The breathableAgCF-S dry electrodewas nonallergenic after continuous fit for 24 h and can be reused/cleaned(>100 times)without loss of adhesion.The AgCF encapsulated inside silicone elastomers was overlapped to construct a dynamic network under repeated stretching(10%strain)and bending(90°)deformations,enabling small intrinsic impedance(0.3,0.1 Hz)and contact impedance variation(0.7 k)in high-frequency vibration(70 Hz).All hard/soft modules of the multilead ECG system were integrated into lightweight clothing and equipped with wireless transmission for signal visualization.By synchronous acquisition of I–III,aVR,aVL,aVF,and V4 lead data,the multilead ECG sensing system was suitable for various scenarios,such as exercise,rest,and sleep,with extremely high signal-to-noise ratios.
基金Suppo rted by National Natural Science Foundation of China(Grant Nos.51975305,51905289)Major Research Project of Shandong Province of China(Grant Nos.2019GGX104040,2019GSF108236)+2 种基金Major Science and Technology Innovation Engineering Projects of Shandong Province of China(Grant No.2019JZZY020111)the Natural Scie nce Foundation of Shandong Province(Grant Nos.ZR2020KE027 and ZR2020ME158)Applied Basic Research Youth Project of Qingdao Science and Technology Plan of China(Grant No.19-6-2-63-cg).
文摘Aluminum alloy is the main structural material of aircraft,launch vehicle,spaceship,and space station and is processed by milling.However,tool wear and vibration are the bottlenecks in the milling process of aviation aluminum alloy.The machining accuracy and surface quality of aluminum alloy milling depend on the cutting parameters,material mechanical properties,machine tools,and other parameters.In particular,milling force is the crucial factor to determine material removal and workpiece surface integrity.However,establishing the prediction model of milling force is important and difficult because milling force is the result of multiparameter coupling of process system.The research progress of cutting force model is reviewed from three modeling methods:empirical model,finite element simulation,and instantaneous milling force model.The problems of cutting force modeling are also determined.In view of these problems,the future work direction is proposed in the following four aspects:(1)high-speed milling is adopted for the thin-walled structure of large aviation with large cutting depth,which easily produces high residual stress.The residual stress should be analyzed under this particular condition.(2)Multiple factors(e.g.,eccentric swing milling parameters,lubrication conditions,tools,tool and workpiece deformation,and size effect)should be considered comprehensively when modeling instantaneous milling forces,especially for micro milling and complex surface machining.(3)The database of milling force model,including the corresponding workpiece materials,working condition,cutting tools(geometric figures and coatings),and other parameters,should be established.(4)The effect of chatter on the prediction accuracy of milling force cannot be ignored in thin-walled workpiece milling.(5)The cutting force of aviation aluminum alloy milling under the condition of minimum quantity lubrication(mql)and nanofluid mql should be predicted.
基金National Natural Science Foundation of China(No.71371035)
文摘Accelerated life testing(ALT)has been widely used to obtain information about the product's life characteristics at normal conditions in a relatively short period of time.Two key issues with ALT are test design and data analysis.The test design of constant stress ALT was studied in this paper.The test design usually combines engineering experiences with optimization models.Such approaches are hard to be implemented by practitioners.A"pure"empirical approach was presented to address this issue.With the proposed approach,some of the decision variables are determined based on the results from the literature,some of the other variables are determined based on engineering analysis and /or judgment,and the remaining variables are determined based on the empirical relations developed in this paper.A real-world example is included to illustrate the appropriateness of the proposed approach.
基金National Natural Science Foundation of China(No.71371035)
文摘The two-parameter lognormal distribution is a variant of the normal distribution and the three-parameter lognormal distribution is an extension of the two-parameter lognormal distribution by introducing a location parameter. The Q-Q plot of the three-parameter lognormal distribution is widely used. To obtain the Q-Q plot one needs to iteratively try different values of the shape parameter and subjectively judge the linearity of the Q-Q plot. In this paper,a mathematical method was proposed to determine the value of the shape parameter so as to simplify the generation of the Q-Q plot. Then a new probability plot was proposed,which was more easily obtained and provided more accurate parameter estimates than the Q-Q plot. These are illustrated by three realworld examples.
基金financially supported by the National Natural Science Foundation of China (Nos.92166105 and 52005053)the High-Tech Industry Science and TechnologyInnovation Leading Program of Hunan Province (No.2020GK2085)+1 种基金the Science and Technology Innovation Program of Hunan Province (No.2021RC3096)the Open Fund of Key Laboratory of New Processing Technology for Nonferrous Metal & Materials Ministry of Education (No.20KF-24)。
文摘Dual-phase high-entropy alloys containing facecentered cubic(fcc) and body-centered cubic(bcc) phases achieve a combination of high strength and high ductility,which attract extensive attention.Compared with singlephase high-entropy alloys,the dual-phase structure generates more complex deformation mechanisms such as structural transformation and interactions between grain boundaries and dislocations during deformation.In order to understand the structural transformation of the dual-phase high-entropy alloy during deformation and its effect on mechanical properties,Al_(0.5)CoCrNiFe high-entropy alloy was prepared and its deformation mechanism was investigated by molecular dynamics simulations combined with experiments.The results show that phase transformation occurred during deformation,and dislocation slip was the main deformation mechanism.In addition,there was significant dislocation pile-up at the interface between fcc and bcc phases after tensile deformation.Temperatures and strain rates significantly affected the mechanical properties and deformation behavior of high-entropy alloys.At low temperature and high strain rate,the dislocation density of the alloy increases after stretching,resulting in the enhancement of tensile strength.
基金supported by the National Natural Science Foundation of China(Nos.92166105 and 52005053)the High-Tech Industry Science and Technology Innovation Leading Program of Hunan Province(No.2020GK2085)the Science and Technology Innovation Program of Hunan Province(No.2021RC3096).
文摘Normal strengthening methods through precipitations and deformation obviously enhance the strength of metallic materials while resulting in the sacrifice of ductility,and synergistic improvement of strength and ductility is currently an urgent requirement.Herein we developed a cryogenic deformation combined with an annealing method to fabricate CoCrNiMo_(0.2) medium entropy alloy,which achieved an ultrahigh strength of 1.8 GPa with synergistic improvement in strength and ductility.Microstructure,mechanical performance,and strengthening mechanisms of the developed alloys were investigated compared with that prepared by the regular room temperature deformation method.It was found that high-density nanotwins were produced in CoCrNiMo_(0.2) MEA via cryogenic deformation.Fine grains,hard precipitations,and high volume fraction of nanotwins greatly strengthened the alloy,obtaining a yield and ultimate tensile strength of 1400 MPa and 1800 MPa.Ductility improvement of the developed alloy was mainly attributed to the production of deformation nanotwins due to the lower stacking fault energy,which greatly increases the dislocation storage ability,and thus,the ductility of the alloy was enhanced.
基金Project(61503048)supported by the National Natural Science Foundation of ChinaProjects(16C0050,16C0062)supported by Scientific Research Project of Hunan Provincial Department of Education,China
基金Project(51176014)supported by the National Natural Science Foundation of ChinaProject(2016JJ2003)supported by Natural Scienceof Hunan Province,ChinaProject(KF1605)supported by Key Laboratory of Safety Design and Reliability Technology of Engineering Vehicle in Hunan Province,China。
基金the National Natural Science Foundation of China(No.51875050)Hunan Provincial Natural Science Foundation of China(No.2019JJ40293)Changsha City Planned Science and Technology Project(No.kq1907088)。
文摘To improve the bonding strength between the nickel bond and the hub of the electroplated diamond grinding wheel,a hybrid technique was proposed to combine laser prequenching steel substrate and post-electroplating nickel.To validate the effectiveness of the proposed technique,AISI 1045 substrate was nickel-coated.The bonding properties between the electroplated nickel coating and substrate with or without laser-discrete-quenching were discussed comparatively by scratch,indentation,and thermal shock tests.The results show that the prequenching treatment leads to phase transformation of AISI 1045 microstructure from the mixed pearlite and ferrite phases into the martensitic phase.Since the martensitic phase is characterized as a high corrosion resistance,the interface of substrate/coating is smooth and flat in the prequenched zone,and the coating is bonded well with the steel substrate.In contrast to the steel substrate without pre-quenching treatment,the proposed technique significantly enhanced the bonding strengths of the electroplated nickel-coating.On one hand,the average hardness of electroplated nickel-coating on the laser pre-quenched zone is increased by 18.7%,and the scratch depth with the same load become narrower and shallower.On the other hand,the coefficient of friction(CoF)and the vibration amplitude are reduced,and the coating is bonded effectively with the substrate to inhibit the crack initialization at the interface.This prevents effectively the coating from peeling off and improves significantly the thermal shock resistance property.
基金This work was supported by the Natural Science Foundation of Hunan Province(No.04JJ6033) and Scientific Research Fund of Hunan ProvincialEducation Department(No. 03C066).
文摘A PI control strategy based on fuzzy set-point weighting following was proposed for the active damp- ing control of a hydraulic crane boom system (HCBS). Two valve-controlled PI controllers, which include a proportional feedforward controller based on fuzzy set-point weighting following and a limited semi-integrator(LSI), are designed re- spectively. LSI is used to limit output signal and to prevent wind up at the low frequency of the spectrum . By using a range camera and an electronic feedback control, the tip damping on the HCBS can be adjusted artificially. A collaborative control simulation technique of HOPSAN and MATLAB/SIMULINK is applied to the controller design. Simulation results show that the proposed PI control system has less overshoot as well as faster response. The tip damping on the HCBS during operation is improved.
基金supported by the National Natural Science Foundation of China(Nos.52172363 and 52202429)the National Key Research and Development Program of China(No.2020YFF0304103-03)the Independent Exploration of Graduate Students of Central South University(No.2019zzts268),China.
文摘In this study,an improved delayed detached eddy simulation(IDDES)method based on the shear-stress transport(SST)k-ωturbulence model has been used to investigate the underbody flow characteristics of a high-speed train operating at lower temperatures with Reynolds number Re=1.85×10^(6).The accuracy of the numerical method has been validated by wind tunnel tests.The aerodynamic drag of the train,pressure distribution on the surface of the train,the flow around the vehicle,and the wake flow are compared for four temperature values:+15℃,0℃,−15℃,and−30℃.It was found that lower operating t emperatures significantly increased the aerodynamic drag force of the train.The drag overall at low temperatures increased by 5.3%(0℃),11.0%(−15℃),and 17.4%(−30℃),respectively,relative to the drag at+15℃.In addition,the low temperature e nhances the positive and negative pressures around and on the surface of the car body,raising the peak positive and negative pressure values in areas susceptible to impingement flow and to rapid changes in flow velocity.The range of train-induced winds around the car body is significantly reduced,the distribution area of vorticity moves backwards,and the airflow velocity in the bogie cavity is significantly increased.At the same time,the temperature causes a significant velocity reduction in the wake flow.It can be seen that the temperature reduction can seriously disturb the normal operation of the train while increasing the aerodynamic drag and energy consumption,and significantly interfering with the airflow characteristics around the car body.
基金the National Natural Science Foundation of China (Grant No. 51775564)the Natural Science Foundation for Distinguished Young Scholars of Hunan Province (Grant No. 2016JJ1017).
文摘In this study, a strategy based on the particle swarm optimization (PSO) algorithm is developed to control the microstructures of a Ni-based superalloy during hot forging. This strategy is composed of three parts, namely, material models, optimality criterions, and a PSO algo rithm. The material models are utilized to predict microstructure information, such as recrystallization volume fraction and average grain size. The optimality crite? non can be determined by the designed target microstructures and random errors. The developed strategy is resolved using the PSO algorithm, which is an intelligent optimal algorithm. This algorithm does not need a derivable objective function, which renders it suitable for dealing with the complex hot forging process of alloy components. The optimal processing parameters (deformation temperature and strain rate) are obtained by the developed strategy and validated by the hot forging experiments. Uniform and fine target microstructures can be obtained using the optimized processing parameters, which indicates that the developed strategy is effective for controlling the microstructural evolution during the hot forging of the studied superalloy.
基金supported by the National Natural Science Foundation of China(Nos.51975305 and 51905289)the Major Research Project of Shandong Province(No.2019GGX104040)+2 种基金the Major Science and Technology Innovation Engineering Projects of Shandong Province(No.2019JZZY020111)the Natural Science Foundation of Shandong Province(Nos.ZR2020KE027 and ZR2020ME158)the Applied Basic Research Youth Project of Qingdao science and technology plan(No.19-6-2-63-cg)。
文摘It is an inevitable trend of sustainable manufacturing to replace flood and dry machining with minimum quantity lubrication(MQL)technology.Nevertheless,for aeronautical difficult-tomachine materials,MQL couldn’t meet the high demand of cooling and lubrication due to high heat generation during machining.Nano-biolubricants,especially non-toxic carbon group nano-enhancers(CGNs)are used,can solve this technical bottleneck.However,the machining mechanisms under lubrication of CGNs are unclear at complex interface between tool and workpiece,which characterized by high temperature,pressure,and speed,limited its application in factories and necessitates in-depth understanding.To fill this gap,this study concentrates on the comprehensive quantitative assessment of tribological characteristics based on force,tool wear,chip,and surface integrity in titanium alloy and nickel alloy machining and attempts to answer mechanisms systematically.First,to establish evaluation standard,the cutting mechanisms and performance improvement behavior covering antifriction,antiwear,tool failure,material removal,and surface formation of MQL were revealed.Second,the unique film formation and lubrication behaviors of CGNs in MQL turning,milling,and grinding are concluded.The influence law of molecular structure and micromorphology of CGNs was also answered and optimized options were recommended by considering diverse boundary conditions.Finally,in view of CGNs limitations in MQL,the future development direction is proposed,which needs to be improved in thermal stability of lubricant,activity of CGNs,controllable atomization and transportation methods,and intelligent formation of processing technology solutions.
基金This work is supported by National Natural Science Foundation of China(Grant No.51976016 and 51806250)We also thank to the support by Open Research Subject of State Key Laboratory of Engines,China(Grant No.K2018-07)Open Research Subject of Key Laboratory of Advanced Manufacture Technology for Automobile Parts(Grant No.2017KLMT02,Chongqing University of Technology).
文摘Catalyzed diesel particulate filter(CDPF)combines the functions of the oxidization catalyst and the diesel particulate filter.Due to good redox capacity and oxygen storage capacity,CeO2 is used as the catalyst of CDPF.Since the effects of key factors on the performance of Ce02-based CDPF were rarely reported,it was performed in this study based on a zero-dimensional numerical model using plug flow reactor in which a reaction mechanism was established and validated by the experiment of the thermal gravimetric analyzer.The effects of exhaust gas temperature and three defined parameters including the ratios of NO2 in NO,(α),NOx to soot(β),and catalyst coated amount to carbon loading amount(y)on catalyst poisoning temperature,N20 concentration,NOx reduction rate and soot regeneration rate were investigated.The results show that the rising exhaust gas temperature causes the reduction of NOx concentration,and the NOx reduction rate comes to 66%when the catalyst poisoning temperature is reached.The soot regeneration rate and the N2O concentration first increase and then decrease as the exhaust gas temperature increases.Meanwhile,the higher exhaust gas temperature suppresses the production of N2O,but raises the possibility of catalyst poisoning.The increasing a and p result in the increase of soot regeneration rate and the decrease of NOx reduction rate.The catalyst poisoning temperature is improved at higher a and lower p.The soot regeneration rate has a fast increase with y at first and then stabilizes rapidly.The results of this study are valuable to optimize the operation of CDPF.
基金This paper was financially supported by the National Natural Science Foundation of China(Grant Nos.51975305 and 51905289)the Key Project of Shandong Province,China(Grant No.ZR2020KE027)+2 种基金the Major Research Project of Shandong Province,China(Grant Nos.2019GGX104040 and 2019GSF108236)the Natural Science Foundation of Shandong Province,China(Grant No.ZR2020ME158)the Applied Basic Research Youth Project of Qingdao Science and Technology Plan,China(Grant No.19-6-2-63-cg).
文摘Cutting fluid plays a cooling-lubrication role in the cutting of metal materials.However,the substantial usage of cutting fluid in traditional flood machining seriously pollutes the environment and threatens the health of workers.Environmental machining technologies,such as dry cutting,minimum quantity lubrication(MQL),and cryogenic cooling technology,have been used as substitute for flood machining.However,the insufficient cooling capacity of MQL with normal-temperature compressed gas and the lack of lubricating performance of cryogenic cooling technology limit their industrial application.The technical bottleneck of mechanical-thermal damage of difficult-to-cut materials in aerospace and other fields can be solved by combining cryogenic medium and MQL.The latest progress of cryogenic minimum quantity lubrication(CMQL)technology is reviewed in this paper,and the key scientific issues in the research achievements of CMQL are clarified.First,the application forms and process characteristics of CMQL devices in turning,milling,and grinding are systematically summarized from traditional settings to innovative design.Second,the cooling-lubrication mechanism of CMQL and its influence mechanism on material hardness,cutting force,tool wear,and workpiece surface quality in cutting are extensively revealed.The effects of CMQL are systematically analyzed based on its mechanism and application form.Results show that the application effect of CMQL is better than that of cryogenic technology or MQL alone.Finally,the prospect,which provides basis and support for engineering application and development of CMQL technology,is introduced considering the limitations of CMQL.
文摘To eliminate the negative effect of traditional metal-working fluids and achieve sustainable manufacturing,the usage of nano-enhanced biolubricant(NEBL)is widely researched in minimum quantify lubrication(MQL)machining.It's improved tool wear and surface integrity have been preliminarily verified by experimental studies.The previous review papers also concluded the major influencing factors of processability including nano-enhancer and lubricant types,NEBL concentration,micro droplet size,and so on.Nevertheless,the complex action of NEBL,from preparation,atomization,infiltration to heat transfer and anti-friction,is indistinct which limits preparation of process specifications and popularity in factories.Especially in the complex machining process,in-depth understanding is difficult and meaningful.To fll this gap,this paper concentrates on the comprehensive quantitative assessment of processability based on tribological,thermal,and machined surface quality aspects for NEBL application in turning,milling,and grinding.Then it attempts to answer mechanisms systematically considering multi-factor influence of molecular structure,physicochemical properties,concentration,and dispersion.Firstly,this paper reveals advanced lubrication and heat transfer mechanisms of NEBL by quantitative comparison with biolubricant-based MQL machining.Secondly,the distinctive filmformation,atomization,and infiltration mechanisms of NEBL,as distinguished from metal-working fluid,are clarified combining with its unique molecular structure and physical properties.Furtherly,the process optimization strategy is concluded based on the synergistic relationship analysis among process variables,physicochemical properties,machining mechanisms,and performance of NEBL.Finally,the future development directions are put forward aiming at current performance limitations of NEBL,which requires improvement on preparation and jet methods respects.This paper will help scientists deeply understand effective mechanism,formulate process specifications,and find future development trend of this technology.