Study on hot deformation behavior of homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy using a combination of strain-compensated Arrhenius constitutive model and finite element simulation method

Isothermal hot compression experiments were conducted on homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy to investigate hot deformation behavior at the temperature range of 673-773 K and the strain rate range of 0.001-1 s^(-1)by using a Gleeble-1500D thermo mechanical simulator.Metallographic characterization on samples deformed to true strain of 0.70 illustrates the occurrence of flow localization and/or microcrack at deformation conditions of 673 K/0.01 s^(-1),673 K/1 s^(-1)and 698 K/1 s^(-1),indicating that these three deformation conditions should be excluded during hot working of homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy.Based on the measured true stress-strain data,the strain-compensated Arrhenius constitutive model was constructed and then incorporated into UHARD subroutine of ABAQUS software to study hot deformation process of homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy.By comparison with measured force-displacement curves,the predicted results can describe well the rheological behavior of homogenized Mg-8.5Gd-4.5Y-0.8Zn-0.4Zr alloy,verifying the validity of finite element simulation of hot compression process with this complicated constitutive model.Numerical results demonstrate that the distribution of values of material parameters(α,n,Q and ln A)within deformed sample is inhomogeneous.This issue is directly correlated to the uneven distribution of equivalent plastic strain due to the friction effect.Moreover,at a given temperature the increase of strain rate would result in the decrease of equivalent plastic strain within the central region of deformed sample,which hinders the occurrence of dynamic recrystallization(DRX).

Influence of bimodal non-basal texture on microstructure characteristics,texture evolution and deformation mechanisms of AZ31 magnesium alloy sheet rolled at liquid-nitrogen temperature

Cryogenic rolling experiments have been conducted on the AZ31 magnesium(Mg)alloy sheet with bimodal non-basal texture,which is fabricated via the newly developed equal channel angular rolling and continuous bending process with subsequent annealing(ECAR-CB-A)process.Results demonstrate that this sheet shows no edge cracks until the accumulated thickness reduction reaches about 18.5%,which is about 105.6%larger than that of the sheet with traditional basal texture.Characterization experiments including optical microstructure(OM),X-ray diffractometer(XRD),and electron backscatter diffraction(EBSD)measurements are then performed to explore the microstructure characteristics,texture evolution and deformation mechanisms during cryogenic rolling.Experimental observations confirm the occurrence of abundant{10–12}extension twins(ETs),twin-twin interactions among{10–12}ET variants and{10–12}-{10–12}double twins(DTs).The twinning behaviors as for{10–12}ETs are responsible for the concentration of c-axes of grains towards normal direction(ND)and the formation of transverse direction(TD)-component texture at the beginning of cryogenic rolling.The twinning behaviors with respect to{10–12}-{10–12}DTs are responsible for the disappearance of TD-component texture at the later stage of cryogenic rolling.The involved deformation mechanisms can be summarized as follows:Firstly{10–12}ETs dominate the plastic deformation.Subsequently,dislocation slip,especially basal<a>slip,starts to sustain more plastic strain,while{10–12}ETs occur more frequently and enlarge continuously,resulting in the formation of twin-twin interaction among{10–12}ET variants.With the increasing rolling passes,{10–12}-{10–12}DTs incorporate in the plastic deformation and dislocation slip serves as the major one to sustain plastic strain.The activities of basal<a>slip,{10–12}ETs and{10–12}-{10–12}DTs benefit in accommodating the plastic strain in sheet thickness,which contributes to the improved rolling formability in AZ31 Mg alloy sheet with bimodal non-basal texture during cryogenic rolling.

Characteristics of two Al based functionally gradient composites reinforced by primary Si particles and Si/in situ Mg_2Si particles in centrifugal casting

Two kinds of Al based functionally gradient composite tubes reinforced by primary Si particles alone and primary Si/in situ Mg2Si particles jointly were successfully prepared by centrifugal casting,and their structural and mechanical characters were compared.It is found that the composite reinforced with primary Si particles takes a characteristic of particles distribution both in the inner and outer layers.However,composite reinforced with primary Si/Mg2Si particles jointly takes a characteristic of particles distribution only in the inner layer and shows a sudden change of particles distribution across the section of inner and outer layers.The hardness and wear resistance of Al-19Si-5Mg tube in the inner layer are greatly higher than that in the other layers of Al-19Si-5Mg tube and Al-19Si tube.Theoretical analysis reveals that the existence of Mg2Si particles is the key factor to form this sudden change of gradient distribution of two kinds of particles.Because Mg2Si particles with a lower density have a higher centripetal moving velocity than primary Si particles,in a field of centrifugal force,they would collide with primary Si particles and then impel the later to move together forward to the inner layer of the tube.

Analysis of the cracks formation on surface of extruded magnesium rod based on numerical modeling and experimental verification

To reduce the surface cracks of extrusion rod for AZ31 magnesium caused by nonhomogeneous metal flow in extrusion process, 3D computer finite element （FE） simulations of extruding a wrought magnesium alloy AZ31 into rods have been performed and the results have been verified in extrusion experiments under identical conditions. The tendency to generate the dead zone is decreased by employing the die angle 60° at the cone-shaped die comparing with the die angle 180°. The surface additional tensile stresses of the rod at the die exit are decreased greatly so that the surface cracks caused are avoided by using the die angle 60°. The extrusion die with die angle 180° would increase the higher temperature rise and possibility of crack formation on the rod surface that caused by die angle 60° and temperature rise decrease tensile strength of the AZ31 rod. The experimental results show that die angle 180° could cause continuous cracks on the surface of the extruded rod. The extrusion force required is reduced approximately 15 ton by employing the die angle 60°. Theoretical results obtained by the DeformTM-3D simulation agreed well with the experiments. The obtained results provide the fundamental and also practical guidelines for the design and correction of dies to produce magnesium rod with good surface quality.

Effect of graphene nanoplatelets(GNPs)addition on strength and ductility of magnesium-titanium alloys

Effect of graphene nanoplatelets(GNPs)addition on mechanical properties of magnesium–10wt%Titanium(Mg–10Ti)alloy is investigated in current work.The Mg-(10Ti+0.18GNPs)composite was synthesized using the semi powder metallurgy method followed by hot extrusion.Microstructural characterization results revealed the uniform distribution of reinforcement(Ti+GNPs)particles in the matrix,therefore(Ti+GNPs)particles act as an effective reinforcing filler to prevent the deformation.Room temperature tensile results showed that the addition of Ti+GNPs to monolithic Mg lead to increase in 0.2%yield strength(0.2%YS),ultimate tensile strength(UTS),and failure strain.Scanning Electron Microscopy(SEM),Energy-Dispersive X-ray Spectroscopy(EDS)and X-Ray Diffraction(XRD)were used to investigate the surface morphology,elemental dispersion and phase analysis,respectively.

Microstructure and Mechanical Behavior of in Situ Primary Si/Mg_2Si Locally Reinforced Aluminum Matrix Composites Piston by Centrifugal Casting

Al-Si pistons are frequently damaged by burning piston top surface due to elevated combustion temperature, and by rubbing the first ring groove against the engine cylinder liner. To prevent piston from these damages, some technologies were invented, such as mounting high Ni cast iron ring around the first ring groove in Al alloy piston body and thermal resistant steel on piston top surface, and fabricating Al composite pistons by squeeze casting for enhancing the whole or local piston performance. In this paper, composite pistons locally reinforced with in situ primary Si and primary Mg2Si particles are fabricated by centrifugal casting. The microstructure characteristics, hardness and wear resistance of the composite piston are investigated and the motion characteristic of the in situ particles in centrifugal field is analyzed. The results of the experiments show that primary Si and Mg2Si particles mix up with each other in melt and segregate at the regions of piston top and piston ring grooves under the effect of centrifugal force. Particulate reinforced regions have a higher hardness and better wear resistance compared with the unreinforced regions and this performance increases after heat treatment. The analysis result of particle movement shows that, primary Si and primary Mg2Si particles move at approximately the same velocity in the centrifugal field, because of the growth of primary Si and fusion after colliding between primary Si particles, which compromised the velocity difference of primary Si and primary Mg2Si particles caused by the difference of their densities. Research results have some theory significance and applicative value of project in development of new aluminum matrix composites piston products.

Mathematical modeling of fluid flow, heat transfer and inclusion transport in a four strand tundish

Mathematical simulation was used for trouble-shooting and optimization. By the mathematical simulation, fluid flow and beat transfer of molten-steel in a four-strand tundish of a billet caster under different conditions （bare tundish and tundish with flow control device） were analyzed, The results showed that （1） the tundish with flow control device （FCD） has an important effect on the fluid pattern and temperature distribution; （2） the unsteady, solving method was used to model the inclusion motions at different time perthds, and it showed that the FCD is advantageous to separate the nonmetallic inclusions. According to the simulation results, the main problem existing in the industry preduction was found, and some helpful rneasurements were executed. Consequently, the large nonmetallic inclusions were separated, and the content of total oxygen was reduced. The qualily of steel was greatly improved.

Elastic Modulus and Stress Analysis of Porous Titanium Parts Fabricated by Selective Laser Melting

The mismatch of elasticity modulus has limited the application of titanium alloys in medical implants,and porous structures have been proved effective to deal with this problem. However,the manufacturing of porous structures has been restricted from conventional technologies. In this study,selective laser melting( SLM) technology was employed to produce a set of Ti-6Al-4V porous samples based on cubic lattices with varying size of strut width from 200 μm to 600 μm. Then the compression tests were conducted to analyze the influence of the strut width on the elasticity modulus and the ultimate strength. The result shows both of them increases linearly with the growth of strut width or with the decrease of porosity,and the elasticity modulus of porous parts is largely reduced and actually meets the requirement of clinical application. Additionally,a finite element model was established to verify the un-uniform stress distribution of porous parts. It reveals that fractures always initially occur at the vertical struts along the force direction which suffer from the main deformation.

Analysis and Optimization on Factors Affecting Forming Quality of Half Axle Gears Warm Precision Forging

Half axle gears is produced by precision forging popularly because of the advantages in minimum machining allowances, lower material consumption and good service properties. But the forming quality of precision forging is difficult to control. Many simulations and analysis of precision forging process were taken by previous researchers. But no concrete method is proposed to evaluate and optimize the forming quality of half axel gears. The primary purpose of this work is improving the forming quality of half axel gears by analyzing and optimizing the affected factors of forming quality. The enclosed-die warm forging process of half axle gears was developed, and a new type of die-set used on double action hydraulic press was brought forward. The main influential factors of precision forming quality were analyzed after the forming process had been simulated by using finite element method（FEM）. These factors include die structure, web thickness and web position. A method used to evaluate the forming quality was established, which investigated the maximal forming load, the metal filling rate and the material damage factor. The FEM simulations of half axle gears precision forging were evaluated by this method. The results show that the best forming quality can be achieved when the punches were added with bosses, the web located at the middle plant of the gear, and the web thickness was 30 percent of the inner hole diameter. Verification experiments taking the above optimized parameters were performed on a 7.8 MN double action hydraulic press. The trial products were formed well. And their geometric precision meets the demand. The verification result shows that the optimization of the influential factors, according to the simulations and the evaluation method, can improve the forming quality. The new structure of precision forging die-set and the new evaluation method guarantee a high forming quality ofhalfaxel gears.

Assessment of Curing Efficiency and Effect of Moist Curing on Performance of Fly Ash Concrete

This study was conducted to evaluate the sensitivity of compressive strength,water permeability and electrical resistance of near-surface layer concrete with different fly ash contents to curing conditions.It is shown that the sensitivity to curing condition and fly ash content descends in the following order：difference between internal and surface resistivity （ρ） at 28 days,water permeability and compressive strength;both of longer duration of moist curing and use of fly ash in concrete enhanced the water penetration resistance.It is indicated that the resistivity difference ρ at 28 days can reflect accurately the curing history of fly ash concrete regardless of mix proportions;and use of fly ash in concrete requires longer moist curing duration.

The Structural Evolutions of ZL109 Alloy and 7050 Alloy in the Semisolid Squeeze Casting Process

The structure evolutions of ZL109 alloy and 7050 alloy were studied in the processes of preparing raw billets by low super heat casting, remelting the raw billets, semisolid forming and heat treating components. The thin and symmetrical structure was obtained by using low super heat casting process. The eutectic that lied in the raw billet of ZL109 alloy remelted and produced liquid phase in the process of remelting, but to the 7050 alloy, the eutectic of intergranular and the pointedness of grains was remelted to make the grains more uniform and smooth. In the process of semisolid forming, the primary α and the eutectic inside the ZL109 alloy were separated partly and the grains in the 7050 alloy was conglutinated together. After heat treatment, the eutectic α grains of ZL109 traveled to primary α and shaped the white fishing net like organization; the eutectic Si grains assembled into the black massive particles. As to 7050, after heat treatment, α particles recrystallized and thin grains pattern was obtained.

Processing maps and hot working mechanisms of supercritical martensitic stainless steel

The hot working mechanism of 2Cr11 MolVNbN steel was investigated by means of compression tests at temperatures of900-1150 ℃ and strain rates of 0.005-5 s^(-1).At strains of 0.2,0.3,0.5 and 0.7,the relationship among strain rate sensitivity,power dissipation efficiency and instability parameter under different conditions were studied.Power dissipation maps and instability maps at different strains were established.The optimal and the instable deformation regimes were established by the processing maps based on the dynamic material model.The processing maps were developed for the typical strains of 0.2,0.3,0.5 and 0.7,predicting the instability regions occurring at high strain rate more than 0.05 s^(-1),which should be avoided during hot deformation.The optimized processing parameters for hot working of 2CrllMolVNbN supercritical stainless steel were temperatures of 1080-1120 ℃ and strain rates of 0.005-0.01 s^(-1).

Grindability, Grading and Wettability of Recycled Plaste

The changes of grindability, grading and wettability of recycled plaster(R-P)and the mechanisms of these changes were studied by using vickers hardness, particle size distribution(PSD), scanning electron microscope(SEM) and nitrogen adsorption porosimetry to reveal that R-P was obviously different from plaster of Paris(POP). At the same milling time, R-P had the characteristics of high specific surface area, fine particle diameter and uneven size distribution compared with POP, so R-P possessed both good grindability and poor grading. The water absorption, dissolution rate and mass loss in dry-wet cycle of the hardened recycled gypsum(hardened RG) increased, while the water saturated strength and dry-wet cycle strength decreased significantly compared with the hardened virgin gypsum(hardened VG). Therefore, poor wettability could be seen in R-P. The analyses indicated that the changes of grindability and grading could be attributed to the reduction in hardness and the increase in the porosity of hardened RG and that the poor wettability of R-P was caused by the increase of large pores and the changes of microstructure of hardened RG.

Comparison of microstructure and properties of AZ31 Mg alloy sheet produced through different routes

Slabs fabricated by means of three different ingot breakdown modes:hot-rolling,extrusion-rolling and twin-roll strip continuous casting-cum-rolling,were rolled into sheets and then annealed.Both the rolled and annealed sheets were investigated by SEM-EBSP,BSE,X-ray diffraction and tensile test,and compared in terms of microstructure,texture,and mechanical properties. Effects of different processing methods on the microstructure,texture and the related mechanical properties were discussed based on the experimental results.

Influence of Rare Earth Elements on Mechanical Properties and Corrosion Resistance of Cu-15Ni Alloy

In order to improve the mechanical property and Cl-+S2-corrosion resistance of B15 copper-nickel alloy,Cu-15Ni-xRE(x:0-0.1%by weight)alloy was prepared by adding rare earth(RE)in melted Cu-15Ni alloy using metal mould casting method.Optical microscopy(OM),electronic tensile testing machine,X-ray diffraction(XRD),scanning electron microscope(SEM),and electrochemical testing system were used to analyze mechanical property,corrosion resistance property,and surface microstructure of different treatment samples.The results of OM and tensile testing show that the RE addition can effectively deoxidize the alloy melt and the microstructure of the alloy changes from coarse dendrite to small equiaxed grain.By addition of 0.05%RE,the tensile strength and elongation of Cu-15Ni alloys are improved from 294 MPa to 340MPa,and 8%to 33.5%respectively.The results of electrochemical testing show that the corrosion resistance of Cu-15Ni alloy is greatly improved by adding proper amount of RE,whereas excess addition of RE worsens the corrosion resistance.The optimum RE content was about 0.05%by weight.In comparison with the alloy without RE,the corrosion potential and corrosion current density of Cu-15Ni alloy containing proper RE decreased by about-0.28 V and 70A/cm2,respectively.

Correction to:Dependence of Microstructure Evolution and Mechanical Properties on Loading Direction for AZ31 Magnesium Alloy Sheet with Non‑basal Texture During In‑Plane Uniaxial Tension

In the originally published PDF version of the article,a reference citation[34]has been omitted in the caption of Fig.6.The added reference No.34 is“L.Hu,H.Lv,L.Shi,Y.Chen,Q.Chen,T.Zhou,M.Li,M.Yang,J.Magnes.Alloy.10,1994(2022)https://doi.org/10.1016/j.jma.2020.12.008.”

Multi-objective optimization of stamping forming process of head using Pareto-based genetic algorithm

To obtain the optimal process parameters of stamping forming, finite element analysis and optimization technique were integrated via transforming multi-objective issue into a single-objective issue. A Pareto-based genetic algorithm was applied to optimizing the head stamping forming process. In the proposed optimal model, fracture, wrinkle and thickness varying are a function of several factors, such as fillet radius, draw-bead position, blank size and blank-holding force. Hence, it is necessary to investigate the relationship between the objective functions and the variables in order to make objective functions varying minimized simultaneously. Firstly, the central composite experimental(CCD) with four factors and five levels was applied, and the experimental data based on the central composite experimental were acquired. Then, the response surface model(RSM) was set up and the results of the analysis of variance(ANOVA) show that it is reliable to predict the fracture, wrinkle and thickness varying functions by the response surface model. Finally, a Pareto-based genetic algorithm was used to find out a set of Pareto front, which makes fracture, wrinkle and thickness varying minimized integrally. A head stamping case indicates that the present method has higher precision and practicability compared with the "trial and error" procedure.

Effects of ultrasonic vibration on plastic deformation of AZ31 during the tensile process

An investigation on the plastic behavior of AZ31 magnesium alloy under ultrasonic vibration（with a frequency of 15 kHz and a maximum output of 2 kW） during the process of tension at room temperature was conducted to reveal the volume effect of the vibrated plastic deformation of AZ31.The characteristics of mechanical properties and microstructures of AZ31 under routine and vibrated tensile processes with different amplitudes were compared.It is found that ultrasonic vibration has a remarkable influence on the plastic behavior of AZ31 which can be summarized into two opposite aspects：the softening effect which reduces the flow resistance and improves the plasticity,and the hardening effect which decreases the formability.When a lower amplitude or vibration energy is applied to the tensile sample,the softening effect dominates,leading to a decrease of AZ31 deformation resistance with an increase of formability.Under the application of a high-vibrating amplitude,the hardening effect dominates,resulting in the decline of plasticity and brittle fracture of the samples.

Modeling on dynamic recrystallization of aluminium alloy 7050 during hot compression based on cellular automaton

The dynamic recrystallization(DRX) process of hot compressed aluminium alloy 7050 was predicted using cellular automaton(CA) combined with topology deformation. The hot deformatation characteristics of aluminium alloy 7050 were investigated by hot uniaxial compression tests in order to obtain the material parameters used in the CA model. The influences of process parameters(strain, strain rate and temperature) on the fraction of DRX and the average recrystallization grain(R-grain) size were investigated and discussed. It is found that larger stain, higher temperature and lower strain rate(less than 0.1 s^(–1)) are beneficial to the increasing fraction of DRX. And the deformation temperature affects the mean R-grain size much more greatly than other parameters. It is also noted that there is a critical strain for the occurrence of DRX which is related to strain rate and temperature. In addition, it is shown that the CA model with topology deformation is able to simulate the microstructural evolution and the flow behavior of aluminium alloy 7050 material under various deformation conditions.