Initial atmospheric corrosion of zinc in presence of Na_2SO_4 and (NH_4)_2SO_4

Initial atmospheric corrosion of zinc in the presence of Na2SO4 and (NH4)2SO4 was investigated via quartz crystal microbalance(QCM) in laboratory at relative humidity(RH) of 80% and 25 ℃. The results show that both Na2SO4 and (NH4)2SO4 can accelerate the initial atmospheric corrosion of zinc. The combined effect of Na2SO4 and (NH4)2SO4 on the corrosion of zinc is greater than that caused by (NH4)2SO4 and less than that caused by Na2SO4. Fourier transform infrared spectroscopy(FTIR), X-ray diffractometry(XRD) and scanning electron microscopy(SEM) were used to characterize the corrosion products of zinc. (NH4)2Zn(SO4)2, Zn4SO4(OH)6·5H2O and ZnO present on zinc surface in the presence of (NH4)2SO4 while Zn4SO4(OH)6·5H2O and ZnO are the dominant corrosion products on Na2SO4-treated zinc surface. Probable mechanisms are presented to explain the experimental results.

Pitting and galvanic corrosion behavior of stainless steel with weld in wet-dry environment containing Cl^-

Accelerated corrosion test of stainless steel with weld was carried out to investigate the corrosion behavior under the wetdry cyclic condition in the atmosphere containing Cl^-. In the surface morphology, corrosion products were analyzed by metallographic observation, scanning electron microscopy （SEM） and X-ray diffraction （XRD）. The results show that the damage to stainless steel with weld in the atmosphere containing Cl^- is due to localized corrosion, especially pitting and galvanic corrosion, Weld acts as the anode, whereas matrix acts as the cathode in the corrosion process. The pitting corrosion, including the nucleation and growth of a stable pit, is promoted by the presence of wet-dry cycles, especially during the drying stage. Pits centralizing in weld are found to be grouped together like colonies, with a number of smaller pits surrounding a larger pit. The composition of the corrosion products is Fe2O3, Cr2O3, Fe3O4, NiCrO4, etc.

Stress Corrosion Cracking of Pressure Vessel Steel and Countermeasures by Titanium-Based & Cerium-Based Inhibitors in Subcritical Aqueous Environment

An overview of a severe kind of environmentally-assisted cracking-stress corrosion cracking (SCC) of pressure vessel steel (PVS),such as stainless steel 304, alloy 600,690 and other nickel-based alloys in subcritical (～300 ℃) aqueous environment was given. The mechanisms of SCC of metals under this inclement surrounding were briefly generalized. Herein,some pragmatic solutions to mitigate the SCC susceptibility and retard its propagation were presented. The titanium and cerium-based inhibitors addition countermeasure was highlighted.

Oxidation and hot corrosion behavior of Ti2AlNb-based alloy with and without enamel coating at 800℃

The oxidation and hot corrosion behavior of Ti2AlNb-based alloy with and without enamel coating at 800℃was investigated. The results indicated that Ti-22Al-25Nb alloy exhibited poor oxidation resistance at 800℃. The constitution of oxide scale had the effect on its oxidation rate. Because of the S and Cl accelerating the corrosion process, Ti-22Al-25Nb alloy suffered severe hot corrosion and exhibited very poor hot corrosion resistance. Enamel coating could remarkably improve the high temperature oxidation resistance of Ti-22Al-25Nb alloy because it had good chemical stability and matched thermal expansion coefficient with the substrate. In (Na,K)2SO4+NaCl molten salts at 800℃, chemical reactions between molten salts and enamel coating occurred and complicated products formed on the surface of the enamel coating; Cl- in the molten salts could penetrate through the coating and induced the substrate corrosion, but enamel coating still had good hot corrosion resistance.

Study on High Temperature Corrosion Performance and Protective Coatings of Mo-containing Intermetallic Alloy IC6

Oxidation and hot corrosion behaviors of Ni3Al-Mo (IC6) alloy were studied. Surface protective coatings were also developed for the engineering application of the alloy. The sputtered NiCrAlY coating may greatly improve the oxidation and hot corrosion resistance of IC6 alloy by forming a protective Al2O3 scale, and the coating shows little effect on the mechanical properties of IC6 alloy.

Effects of heat treatment on corrosion behaviors of Mg-3Zn magnesium alloy

The effects of two kinds of heat treatments T4(solution treatment) and T6(aging treatment) on the corrosion behaviors of Mg-3Zn magnesium alloy were studied by electrochemical measurements and scanning electron microscopy(SEM) .It is found that zinc element enriches along grain boundaries to exhibit a network microstructure for both T4-and T6-treated alloy.For T6 treatment,larger MgZn particles form mainly on grain boundary and fine MgZn particles precipitate on matrix.Compared with cast alloy,T4 treatment could decrease the amounts of MgZn particles,and decrease the zinc content of zinc-rich net-segregation.Electrochemical measurements show that T4 treatment increases the corrosion resistance while T6 treatment decreases the corrosion resistance of Mn-3Zn alloy.

Microstructures and mechanical properties of the age hardened Mg-4.2Y-2.5Nd-1Gd-0.6Zr(WE43)microalloyed with Zn

The effect of trace addition of 0.2 wt.%Zn on the microstructures and mechanical properties of the age-hardening Mg-4.2Y-2.5Nd-1Gd-0.6Zr(wt.%)(WE43)alloy has been investigated.As compared with the WE43 alloy after solid solution treatment at 525 ℃,the block-like Zn-Zr phase was still observed in the WE43-0.2Zn alloy.However,the time for WE43-0.2Zn alloy to get peak hardness at 250 ℃ was two hours,a half earlier than that in WE43 alloy,meaning a accelerated age precipitation kinetics has been achieved due to the addition of 0.2 wt.%Zn.Microalloyed with 0.2 wt.%Zn enhanced the ultimate tensile strength(UTS)slightly and ductility significantly both in the solutionized and peak aged condition.The enhancement in strength and ductility is possible associated with the larger volume fraction of precipitation phases due to a reduction of the solubility of rare earth elements(RE)in theα-Mg matrix,the larger aspect ratio(length to width)of precipitates and a decrease in stacking fault energy by addition of Zn.

Effect of Zr modification on solidification behavior and mechanical properties of Mg–Y–RE (WE54) alloy

Magnesium alloys containing rare earth elements (RE) have received considerable attention in recent years due to their high mechanical strength and good heat-resisting performance. Among them, Mg–5%Y–4%RE (WE54) magnesium alloy is a high strength sand casting magnesium alloy for use at temperatures up to 300 ℃, which is of great interest to engineers in the aerospace industry. In the present work, the solidification behavior of Zr-containing WE54 alloy and Zr-free alloy was investigated by computer-aided cooling curve analysis (CA-CCA) technique. And the solidification microstructure and mechanical properties of them were also investigated comparatively. It is found from the cooling curves and as-cast microstructure of WE54 alloy that the nucleation temperature of α-Mg in WE54 alloy increases after Zr addition, and the as-cast microstructure of the alloy is significantly refined by Zr. While the phase constitution of WE54 alloy is not changed after Zr addition. These phenomena indicate that Zr acts as heterogeneous nuclei during the solidification of WE54 alloy. Due to refined microstructure, the mechanical properties of Zr-containing WE54 alloy is much higher than Zr-free WE54 alloy.

Influence of grain size on the tensile ductility and deformation modes of rolled Mg–1.02 wt.%Zn alloy

The influence of grain size on the tensile deformation and ductility for Mg–1.02%Zn(wt.%)alloy was investigated.The uniform elongation is nearly insensitive to the increase of grain size,but the post-uniform elongation is significantly decreased with increasing grain size.The high ductility in the fine-grained samples is due to the lower frequency of twins and increased dynamic recovery from the enhanced activation of prismatic<a>slip.

Microstructures and mechanical properties of cold rolled Mg-8Li and Mg-8Li-2Al-2RE alloys

The microstructures and mechanical properties of Mg-8Li and Mg-8Li-2Al-2RE alloy sheets were evaluated after cold rolling.Both alloys contain α-phase and β-phase which consists of a solid solution of Mg in BCC Li.The proportion ofβ-phase in both alloys is approximately 60%.Theα-phase andβ-phase are elongated approximately parallel to the rolling direction and there is no sign of recrystallization even after being annealed at 200℃for 1 h.The yield strength of Mg-8Li-2Al-2RE sheets is about 165 MPa with elongation of 35%along rolling direction,while the yield strength is about 187 MPa with elongation of 21%along the direction titled 45ü to rolling direction.Theα-phase in both alloys exhibits basal texture,and the intensity of basal texture in Mg-8Li is larger than that in Mg-8Li-2Al-2RE.However,theβ-phase shows(100)texture,and the intensity of(100)texture in Mg-8Li is twice of that in Mg-8Li-2Al-2RE.It could be attributed to the existence of RE-containing particles in Mg-8Li-2Al-2RE.

Microstructure evolution and mechanical properties of Ti-B-N coatings deposited by plasma-enhanced chemical vapor deposition

Ternary Ti-B-N coatings were synthesized on AISI 304 and Si wafer by plasma-enhanced chemical vapor deposition (PECVD) technique using a gaseous mixture of TiCl4,BCl3,H2,N2,and Ar.By virtue of X-ray diffraction analysis,X-ray photoelectron spectroscopy,scanning electron microscope,and high-resolution transmission electron microscope,the influences of B content on the microstructure and properties of Ti B N coatings were investigated systematically.The results indicated that the microstructure and mechanical properties of Ti-B-N coatings largely depend on the transformation from FCC-TiN phase to HCP-TiB2 phase.With increasing B content and decreasing N content in the coatings,the coating microstructure evolves gradually from FCC-TiN/a-BN to HCP-TiB2 /a-BN via FCC-TiN+HCP-TiB2/a-BN.The highest microhardness of about 34 GPa is achieved,which corresponds to the nanocomposite Ti-63%B-N (mole fraction) coating consisting of the HCP-TiB2 nano-crystallites and amorphous BN phase.The lowest friction-coefficient was observed for the nanocomposite Ti-41%B-N (mole fraction) coating consisting of the FCC-TiN nanocrystallites and amorphous BN

Synthesis and properties of Cr-Al-Si-N films deposited by hybrid coating system with high power impulse magnetron sputtering (HIPIMS) and DC pulse sputtering

The CrN and Cr-Al-Si-N films were deposited on Si wafer and SUS 304 substrates by a hybrid coating system with high power impulse magnetron sputtering (HIPIMS) and a DC pulse sputtering using Cr and AlSi targets under N2/Ar atmosphere.By varying the sputtering current of the AlSi target in the range of 0-2.5 A,both the Al and Si contents in the films increased gradually from 0 to 19.1% and 11.1% (mole fraction),respectively.The influences of the AlSi cathode DC pulse current on the microstructure,phase constituents,mechanical properties,and oxidation behaviors of the Cr-Al-Si-N films were investigated systematically.The results indicate that the as-deposited Cr-Al-Si-N films possess the typical nanocomposite structure,namely the face centered cubic (Cr,Al)N nano-crystallites are embedded in the amorphous Si3N4 matrix.With increasing the Al and Si contents,the hardness of the film first increases from 20.8 GPa for the CrN film to the peak value of 29.4 GPa for the Cr0.23Al0.14Si0.07 N film,and then decreases gradually.In the meanwhile,the Cr0.23Al0.14Si0.07N film also possesses excellent high-temperature oxidation resistance that is much better than that of the CrN film at 900 or 1000 °C.

Improvement on the Corrosion Resistance of AZ91D Magnesium Alloy by Aluminum Diffusion Coating

By combination of magnetron sputtering deposition and vacuum annealing, an aluminum diffusion coating was prepared on the substrate of AZ91D alloy to improve its corrosion resistance. The microstructure and composition of the diffusion coating was investigated by scanning electron microscopy and X-ray diffraction. The diffusion coating was mainly comprised of β phase-Al12Mg17. The continuous immersion test in 3.5 wt pct neutral NaCl solution indicated that the specimen with diffusion coating had better corrosion resistance compared with the bare AZ91D alloy specimen. The potentiodynamic polarization measurement indicated that the diffusion coating could function as an effectively protective layer to reduce the corrosion rate of AZ91D alloy when exposed to 3.5 wt pct NaCl solution.

Structural Surface Crack Monitoring Method Based on Electrical Potential Technique and Modern Surface Technology

Crack monitoring plays a great role in modern structural health monitoring, however, most of the conventional crack inspections have disadvantages in terms of the accuracy, expense, reliability, durability and level of instrumentation required. Thus, development of a simple and reliable crack inspection technique that allows continuous monitoring has been desired. In this paper, electrical potential technique and modern surface technology are employed together to develop a new structural surface crack monitoring method. A special crack monitoring coating sensor based on electrical potential technique was deposited on the hot spot of the structure by modern surface technology. The sensor consists of three layers： the isolated layer, the sensing layer and the protective layer. The isolated layer is prepared by anodic oxidation technology, the sensing layer is made of ion plated copper, and the protective layer is made of silicone. The thickness of each layer is at micrometer magnitude. The electrical conductivity of the sensor is very stable, and the fatigue performance of the specimen with or without coating sensor is nearly unchanged. The crack monitoring experiment result shows that there are two sudden rises of the coating sensor electrical potential values, corresponding to different stages of the crack initiation and propagation. Since the width of the surface coating sensor is only 0.5 mm, this crack monitoring sensor can detect the propagation of cracks less than 0.5 mm long. The method proposed takes the simplicity of electrical potential technique and can monitor surface crack of nearly all kinds of structures precisely. The results of this paper may form the basis of a new crack monitoring system.

Effect of element Gd on phase constituent and mechanical property of Mg-5Sn-1Ca alloy

The Mg-5Sn-1Ca-xGd (x=0, 1) alloys were chosen to investigate the change in solidification paths, phase formation and mechanical properties. The microstructure of as-cast Mg-5Sn-1Ca alloy is composed of α-Mg, Mg2Sn and CaMgSn phases. With the addition of Gd, the formation of the Mg2Sn phase is impeded and the CaMgSn phase is refined, whereas the ultimate tensile strength and elongation decrease. The possible reasons for the variation in microstructure and mechanical properties were discussed.

Role of CO_2 in the initial stage of atmospheric corrosion of AZ91 magne-sium alloy in the presence of NaCl

The effect of CO2 and NaCl on the initial stage of atmospheric corrosion of AZ91 magnesium alloy was studied. The observation of surface morphology by optical microscopy （OM）, scanning electron microscopy （SEM） and the analysis of corrosion products by X-ray diffraction （XRD） were integrated to investigate corrosion evolution. The results showed that NaCl stimulated the corrosion by promoting the formation of thin electrolyte film, increasing the conductivity and breaking the protective film in the absence of CO2. The morphology of the corroded samples with deposited NaCl was more homogenous in the presence of CO2. It was suggested that NaCl-induced corrosion was inhibited in the presence of CO2 by the formation of slightly soluble corrosion products containing hydroxy carbonates and hydroxy chlorides that provided a partly protective layer on the surface of the magnesium alloy.

Effect of nanocrystallization on hot corrosion resistance of Ti-48Al-8Cr-2Ag alloy in molten salts

Magnetron-sputter deposition was used to produce Ti-48Al-8Cr-2Ag coating on a cast alloy substrate with the same composition. Hot corrosion was carried out in molten (Na,K)2SO4 and Na2SO4+NaCl at 900 ℃. The sputtered nanocrystalline coating shows much better hot-corrosion resistance in molten (Na,K)2SO4 as a result of the formation of a continuous and compact Al2O3 scale. The nanocrystallization of TiAlCrAg alloy prolongs the incubation of breakaway corrosion and improves the hot-corrosion resistance of TiAlCrAg alloy in molten Na2SO4+NaCl. The relevant corrosion mechanism was discussed.

A study on water absorption in freestanding polyurethane films filled with nano-TiO_2 pigments by capacitance measurements

The electrochemical impedance spectroscopy （EIS） was used to evaluate the water transport and dielectric properties of polyurethane films filled with nano-TiO2 at different pigment/base （P/B） values in 0.5 mol/L NaCl solutions. EIS results were compared with gravimetric measurements on the freestanding films. The amount of water absorption showed great discrepancy between the two methods. The diffusion coefficient in the polyurethane film with P/B：30% was the smallest among those filled with nano-TiO2 pigments. The dielectric constant ε of the polyurethane varnish film obtained from the initial capacitance was in the range of typical values of polymers. SEM was used to measure the distribution of nano-TiO2 particles in the polyurethane films.

Investigation of exfoliation corrosion of rolled AA8090 Al-Li alloy using electrochemical impedance spectroscopy

The exfoliation morphologies and electrochemical impedance spectroscopy (EIS) features of as received rolled AA8090 Al Li alloy in EXCO solution were studied. The EIS was simulated using an equivalent circuit. The results show that once the exfoliation occurs, the EIS is composed of two capacitive arcs at high frequency and mediate low frequency; among them, the capacitance corresponding to high frequency ( C 1) is originated from original flat alloy surface, while the capacitance corresponding to mediate low frequency ( C 2) from new interface exposed to EXCO solution due to the exfoliation and the ratio of C 2 to C 1 increases with exfoliation degree. It is advanced that the exfoliation degree can be quantitatively judged through this ratio.