It was reported that hemispheric corrosion occurred in copper tubes in an acetic acid environment. When hemispheric corrosion occurred, corrosion could easily progress if water then flowed into the copper pipe, and co...It was reported that hemispheric corrosion occurred in copper tubes in an acetic acid environment. When hemispheric corrosion occurred, corrosion could easily progress if water then flowed into the copper pipe, and countermeasures were needed. Therefore, we studied the copper corrosion caused by acetic acid. The present work investigated the relationship between the corrosion form of copper and acetic acid concentration using phosphorous-deoxidized copper, and reported that hemispherical corrosion was observed at acetic acid concentrations of 0.01 to 1 vol.% (0.002 to 0.2 mol·L<sup>-1</sup>) in the immersion test. In this study, the effects of acetic acid and phosphate on copper corrosion were examined using oxygen-free copper in immersion tests. The results suggested that different concentrations of phosphate in acetic acid solutions and the presence or absence of acetic acid and phosphate affected the corrosion of copper, resulting in different corrosion forms and corrosion progress.展开更多
Residual carbon on the inner surface of copper tubes is known to be a cause of pitting corrosion. We showed previously that the rapid filling test was useful to evaluate the pitting corrosion resistance of copper tube...Residual carbon on the inner surface of copper tubes is known to be a cause of pitting corrosion. We showed previously that the rapid filling test was useful to evaluate the pitting corrosion resistance of copper tubes. Immersion tests using the rapid evaluation test solution showed that corrosion occurs on the entire surface of copper tubes with low residual carbon amounts, while those with high residual carbon amounts show pitting corrosion. Therefore, it is necessary to improve the corrosion resistance of copper tubes with high residual carbon amount, which are expected to undergo pitting corrosion. As pitting corrosion occurs when anodes are locally concentrated on part of the metal surface, it has been suggested that anodes be dispersed over the entire surface by the processing of the metal surface. Metal processing methods have various purposes, including changing the shape and properties of metals, and in this case, leading to desirable surface properties (such as expansion and drawing processes). Here, we focused on the expansion process and its effects on corrosion resistance of copper tubes. The results showed that hydraulic expansion has a significant effect on the inner copper surface by improving corrosion resistance as the anode area increases.展开更多
It has been reported that pitting corrosion in copper tubes occurs due to the effect of a carbon film produced by the influence of undergoing an oil and heat treatment. As a quantitative method for determining the res...It has been reported that pitting corrosion in copper tubes occurs due to the effect of a carbon film produced by the influence of undergoing an oil and heat treatment. As a quantitative method for determining the residual carbon amount, it has been reported that the inner surface of a copper tube can be dissolved with a mixed acid to collect and analyze the adhering carbon;however, this method is dangerous and difficult. Therefore, two methods were examined as a simple quantitative method for obtaining the residual carbon amount using copper tubes with known residual carbon amounts. One method utilizes X-ray photoelectron spectroscopy (XPS), and the other method utilizes the potential difference between the carbon film-adhered surface and carbon film-removed surface. In regard to XPS measurement, a linear correlation was found between the spectral intensity of C and the residual carbon amount;therefore, XPS measurements were considered to be effective as a simple measurement method for the carbon film on the inner surface of a copper tube. In the evaluation method by measuring the corrosion potential, a correlation was observed between the potential difference ΔE and the residual carbon amount of the inner surface of the tube and the outer surface of the polished tube. It is considered possible to estimate the residual carbon amount from the prepared calibration curve. Through these studies, it is suggested that the carbon film was non-uniformly present on the surface of the copper tube. Therefore, the galvanic current was measured, and the effect of a non-uniform carbon film on corrosion behavior was investigated. As a result, in the measurement of galvanic current, the current flowed from the copper tube with a large amount of residual carbon (cathode) to the copper tube with a small amount of residual carbon (anode). In addition, the higher the area ratio of the carbon film was, the larger the galvanic current tended to be.展开更多
Steel structures are often painted to protect against corrosion. Repainting is one of the most important factors in maintaining the corrosion protection function of the coating. Various factors affect the life of the ...Steel structures are often painted to protect against corrosion. Repainting is one of the most important factors in maintaining the corrosion protection function of the coating. Various factors affect the life of the coating film, such as the surface preparation, the type of coating, and the number of coats. Surface preparation is important for the life of the coating film. However, appropriate surface treatment is difficult due to the complex shape of perforated panels, and it has been confirmed that corrosion progresses from the machined area. Therefore, appropriate pretreatment of the machined area is important for corrosion prevention. In this study, we investigated the effects of the repainting process on the atmospheric corrosion behavior of perforated panels. To reproduce the repainting process, a number of pretreatments were performed, such as salt spraying, blasting, and zinc phosphate treatment. In the salt spray test after pretreatment and painting, the corrosion progressed in cases with no zinc phosphate treatment and those left untreated for 48 h before painting. In addition, the coating film on the processed area was confirmed to be thin. These results suggested that appropriate pretreatment and sufficient thickness of the coating on the machined area would affect the occurrence of corrosion.展开更多
It was well known that residual carbon on the inner surface of copper tubes was a cause of pitting corrosion, and copper tube surfaces with different residual carbon amount were different corrosion forms. In this stud...It was well known that residual carbon on the inner surface of copper tubes was a cause of pitting corrosion, and copper tube surfaces with different residual carbon amount were different corrosion forms. In this study, the relation between corrosion form and elution of copper in immersion tests by accelerated corrosion test solutions was examined. Generally, pitting corrosion that occurs in actual machines was reported to observe chloride ion at the bottom of the pitting corrosion of copper tubes. Energy dispersive X-ray (EDX) mapping analysis indicated that chlorine was concentrated in the upper layer of the samples where copper was not detected under conditions of low residual carbon amount, while chlorine was concentrated under part of the micromounds (including the bottom of the pits) under conditions of high residual carbon amount. It was also suggested that the amount of copper eluted was related to the amount of residual carbon.展开更多
文摘It was reported that hemispheric corrosion occurred in copper tubes in an acetic acid environment. When hemispheric corrosion occurred, corrosion could easily progress if water then flowed into the copper pipe, and countermeasures were needed. Therefore, we studied the copper corrosion caused by acetic acid. The present work investigated the relationship between the corrosion form of copper and acetic acid concentration using phosphorous-deoxidized copper, and reported that hemispherical corrosion was observed at acetic acid concentrations of 0.01 to 1 vol.% (0.002 to 0.2 mol·L<sup>-1</sup>) in the immersion test. In this study, the effects of acetic acid and phosphate on copper corrosion were examined using oxygen-free copper in immersion tests. The results suggested that different concentrations of phosphate in acetic acid solutions and the presence or absence of acetic acid and phosphate affected the corrosion of copper, resulting in different corrosion forms and corrosion progress.
文摘Residual carbon on the inner surface of copper tubes is known to be a cause of pitting corrosion. We showed previously that the rapid filling test was useful to evaluate the pitting corrosion resistance of copper tubes. Immersion tests using the rapid evaluation test solution showed that corrosion occurs on the entire surface of copper tubes with low residual carbon amounts, while those with high residual carbon amounts show pitting corrosion. Therefore, it is necessary to improve the corrosion resistance of copper tubes with high residual carbon amount, which are expected to undergo pitting corrosion. As pitting corrosion occurs when anodes are locally concentrated on part of the metal surface, it has been suggested that anodes be dispersed over the entire surface by the processing of the metal surface. Metal processing methods have various purposes, including changing the shape and properties of metals, and in this case, leading to desirable surface properties (such as expansion and drawing processes). Here, we focused on the expansion process and its effects on corrosion resistance of copper tubes. The results showed that hydraulic expansion has a significant effect on the inner copper surface by improving corrosion resistance as the anode area increases.
文摘It has been reported that pitting corrosion in copper tubes occurs due to the effect of a carbon film produced by the influence of undergoing an oil and heat treatment. As a quantitative method for determining the residual carbon amount, it has been reported that the inner surface of a copper tube can be dissolved with a mixed acid to collect and analyze the adhering carbon;however, this method is dangerous and difficult. Therefore, two methods were examined as a simple quantitative method for obtaining the residual carbon amount using copper tubes with known residual carbon amounts. One method utilizes X-ray photoelectron spectroscopy (XPS), and the other method utilizes the potential difference between the carbon film-adhered surface and carbon film-removed surface. In regard to XPS measurement, a linear correlation was found between the spectral intensity of C and the residual carbon amount;therefore, XPS measurements were considered to be effective as a simple measurement method for the carbon film on the inner surface of a copper tube. In the evaluation method by measuring the corrosion potential, a correlation was observed between the potential difference ΔE and the residual carbon amount of the inner surface of the tube and the outer surface of the polished tube. It is considered possible to estimate the residual carbon amount from the prepared calibration curve. Through these studies, it is suggested that the carbon film was non-uniformly present on the surface of the copper tube. Therefore, the galvanic current was measured, and the effect of a non-uniform carbon film on corrosion behavior was investigated. As a result, in the measurement of galvanic current, the current flowed from the copper tube with a large amount of residual carbon (cathode) to the copper tube with a small amount of residual carbon (anode). In addition, the higher the area ratio of the carbon film was, the larger the galvanic current tended to be.
文摘Steel structures are often painted to protect against corrosion. Repainting is one of the most important factors in maintaining the corrosion protection function of the coating. Various factors affect the life of the coating film, such as the surface preparation, the type of coating, and the number of coats. Surface preparation is important for the life of the coating film. However, appropriate surface treatment is difficult due to the complex shape of perforated panels, and it has been confirmed that corrosion progresses from the machined area. Therefore, appropriate pretreatment of the machined area is important for corrosion prevention. In this study, we investigated the effects of the repainting process on the atmospheric corrosion behavior of perforated panels. To reproduce the repainting process, a number of pretreatments were performed, such as salt spraying, blasting, and zinc phosphate treatment. In the salt spray test after pretreatment and painting, the corrosion progressed in cases with no zinc phosphate treatment and those left untreated for 48 h before painting. In addition, the coating film on the processed area was confirmed to be thin. These results suggested that appropriate pretreatment and sufficient thickness of the coating on the machined area would affect the occurrence of corrosion.
文摘It was well known that residual carbon on the inner surface of copper tubes was a cause of pitting corrosion, and copper tube surfaces with different residual carbon amount were different corrosion forms. In this study, the relation between corrosion form and elution of copper in immersion tests by accelerated corrosion test solutions was examined. Generally, pitting corrosion that occurs in actual machines was reported to observe chloride ion at the bottom of the pitting corrosion of copper tubes. Energy dispersive X-ray (EDX) mapping analysis indicated that chlorine was concentrated in the upper layer of the samples where copper was not detected under conditions of low residual carbon amount, while chlorine was concentrated under part of the micromounds (including the bottom of the pits) under conditions of high residual carbon amount. It was also suggested that the amount of copper eluted was related to the amount of residual carbon.
