Effect of the Density of Molten Metal on the Raining Phenomenon in Horizontal Centrifugal Casting

In this work the influence of the density of the molten metal on the emergence of the raining phenomenon in the horizontal centrifugal casting process is numerically studied. Transient 2D numerical simulations were carried out using Computational Fluid Dynamics software. Three molten metals with different density, namely aluminum, iron and lead, and three angular frequencies, namely 50, 66 and 77 rad/s were considered. It is found that the density of the molten metal significantly affects the emergence, transient or permanent, of the rain phenomenon. However, the magnitude and duration of the rain phenomenon depend on the angular frequency of the rotating mold. Likewise, since gravitational forces affect the metal according to its density, the value of the critical rotation speed of the mold is also affected.

Chitosan Nanoparticles as Biostimulant in Lettuce (Lactuca sativa L.) Plants

Biodegradable nanoparticles such as chitosan nanoparticles (CSNPs) are used in sustainable agriculture since theyavoid damage to the environment;CSNPs have positive effects such as the accumulation of bioactive compoundsand increased productivity in plants. This study aimed to investigate the impact of applying CSNPs on lettuce,specifically focusing on enzymatic activity, bioactive compounds, and yield. The trial was conducted using a completelyrandomized design, incorporating CSNPs: 0, 0.05, 0.1, 0.2, 0.4, and 0.8 mg mL−1. The doses of 0.4 mg mL−1improve yields up to 24.6% increases and 0.1 mg mL−1 of CSNPs increases total phenols by 31.2% and antioxidantcapacity by 34.6%. In addition, when low concentrations of CSNPs (0.05 and 0.1 mg L−1) were applied, anincrease in catalase was determined. The CSNPs represent a good alternative to be used as a biostimulant in sustainableagriculture because they improve the yield and quality of lettuce by increasing the bioactive compounds.

Non-Darcy Flow in Molding Sands

Darcy’s law is widely used to describe the flow in porous media in which there is a linear relationship between fluid velocity and pressure gradient. However, it has been found that for high numbers of Reynolds this law ceases to be valid. In this work, the Ergun equation is employed to consider the non-linearity of air velocity with the pressure gradient in casting sands. The contribution of non-linearity to the total flow in terms of a variable defined as a non-Darcy flow fraction is numerically quantified. In addition, the influence of the shape factor of the sand grains on the non-linear flow fraction is analyzed. It is found that for values of the Reynolds number less or equal than 1, the contribution of non-linearity for spherical particles is around 1.15%.

Metamorphic gradient modification in the Early Cretaceous Northern Andes subduction zone:A record from thermally overprinted high-pressure rocks

New field observations and petrological data from Early Cretaceous metamorphic rocks in the Central Cordillera of the Colombian Andes allowed the recognition of thermally overprinted high-pressure rocks derived from oceanic crust protoliths.The obtained metamorphic path suggests that the rocks evolved from blueschist to eclogite facies towards upper amphibolite to high-pressure granulite facies transitional conditions.Eclogite facies conditions,better recorded in mafic protoliths,are revealed by relic lawsonite and phengite,bleb-to worm-like diopside-albite symplectites,as well as garnet core composition.Upper amphibolite to high pressure granulite facies overprinting is supported by coarse-grained brown-colored Ti-rich amphibole,augite,and oligoclase recrystallization,as well as the record of partial melting leucosomes.Phase equilibria and pressure-temperature(P-T)path modeling suggest initial high-pressure metamorphic conditions M1 yielding 18.2-24.5 kbar and 465-580℃,followed by upper amphibolite to high pressure granulite facies overprinting stage M2 yielding 6.5-14.2 kbar and 580-720℃.Retrograde conditions M3 obtained through chlorite thermometry yield temperatures ranging around 286-400℃at pressures below 6.5-11 kbar.The obtained clockwise P-T path,the garnet zonation pattern revealing a decrease in X_(grs)/X_(prp)related to Mg#increment from core to rim,the presence of partial melting veins,as well as regional constraints,document the modification of the thermal structure of the active subduction zone in Northern Andes during the Early Cretaceous.Such increment of the metamorphic gradient within the subduction interface is associated with slab roll-back geodynamics where hot mantle inflow was triggered.This scenario is also argued by the reported trench-ward magmatic arc migration and multiple extensional basin formation during this period.The presented example constitutes the first report of Cretaceous roll-back-related metamorphism in the Caribbean and Andean realms,representing an additional piece of evidence for a margin-scale extensional event that modified the northwestern border of South America during the Early Cretaceous.

Numerical Simulation of Decarburization in a Top-Blown Basic Oxygen Furnace

An improved mathematical model to describe the decarburization process in basic oxygen furnaces for steelmaking is presented in this work. This model takes into account those factors or parameters that determine the bath-oxygen impact area, such as the cavity depth, the lance height, the number of nozzles and the nozzles diameter. In the thermal issue, the model includes the targeted carbon content and temperature. The model is numerically solved, and is validated using reported data plant. The oxygen flow rate and the lance height are varied in the numerical simulations to study their effect on the carbon content and decarburization rate.

Nitrogen Injection in Molten Aluminum in a Tank Degasser

The injection of nitrogen in molten aluminum through a static impeller in a tank degassing unit is studied. Using basic principles of fluid mechanics, it is analyzed the influence of the nozzle diameter on the bubble diameter and the mean residence time of the bubbles in the molten aluminum. By means of transient isothermal 2D Computational Fluid Dynamics (CFD) simulations, the influence of the nitrogen volumetric flow rate on the phase distributions and the tank degasser dynamics is studied. Finally, an adiabatic CFD simulation is carried out in order to elucidate the changes in the molten aluminum temperature due to the injection of nitrogen at ambient temperature. This simulation shows that molten aluminum does not suffer drastic temperature reductions given that, in spite?that?the nitrogen is fed at ambient temperature, the mass of nitrogen is relatively small compared with the mass of aluminum.

Slag Splashing in a Basic Oxygen Furnace under Different Blowing Conditions

The influence of three different blowing conditions on the slag splashing process in a basic oxygen furnace for steelmaking is analyzed here using two-dimensional transient Computational Fluid Dynamics simulations. Four blowing conditions are considered in the computer runs: top blowing, combined blowing using just a bottom centered nozzle, combined blowing using two bottom lateral nozzles, and full combined blowing using the three top and the three bottom nozzles. Computer simulations show that full combined blowing provides greater slag splashing than conventional top blowing.

Lance Design for Argon Bubbling in Molten Steel

Three lance designs for argon bubbling in molten steel are presented. Bottom bubbling is considered too. Geometries considered are straight-shaped, T-shaped, and disk-shaped. The bubbling behavior of these lances is analyzed using Computational Fluid Dynamics, so transient three dimensional, isothermal, two-phase, numerical simulations were carried out. Using the numerical results, the bubble distribution and the open eye area are analyzed for the considered lance geometries. The plume volume is calculated from the open eye area and the lance immersion depth using geometrical considerations. Among the three lance designs considered, disk-shaped lance has the bigger plume volume and the smaller mixing time. As the injection lance is deeper immersed, the power stirring is increased and the mixing time is decreased.

Synthesis of Tenoltrifluoroacetone Composite Doped with Terbium, Dysprosium and Europium Encapsulated in Silica Oxide Matrix

The synthesis of the thenoyltrifluoroacetone compound doped with terbium, dysprosium and europium encapsulated in a silica matrix (TTA:Tb:Dy:Eu@SiO2) were performed by the sol-gel method. The precursors to obtain the vitreous phase (SiO2) were: Tetraethylorthosilicate (TEOS, C8H2O4Si, 98%, Aldrich), and ethyl alcohol (CH3CH2OH, 99.5%, Meyer), distilled water and 0.05 ml of hydrochloric acid (HCl, Meyer). The sample with molar ratio 20:80 TTA:Tb:Dy:Eu@SiO2 has the best emission intensity. Thermogravimetric analysis (TGA) shown that silica encapsulated samples decompose at lower temperatures than pure TTA:Tb:Dy:Eu luminescent material. Fourier Transform Infrared (IR-TF) shown the characteristic Si-O-Si bands that are presented at a wavelength of 1049, 853 and 440 cm-1 confirming that the luminescent material is encapsulated in a silica matrix, finally X-ray diffraction (XRD) shown that TTA:Tb:Dy:Eu@SiO2 composite is amorphous.

Collective Behavior of a Ring of Van Der Pol Oscillators under Gaussian and Random Coupling Schemes

The collective behavior of a ring of coupled identical van der Pol oscillators is numerically studied in this work. Constant, gaussian and random distributions of the coupling parameter along the ring are considered. Three values of the oscillators constant are assumed in order to cover from quasilinear to nonlinear dynamic performance. Single and multiple coupled frequencies are obtained using power spectra of the long term time series. Phase portraits are obtained from numerical simulations, and the coupled behavior is analyzed, compared and discussed.

Copper Oxide Inked with Dye Obtained from the Lactarius Indigo Fungus for Energy Production

The results obtained from the characterization of a copper deposit on indium doped tin oxide (ITO), inked with natural dye extracted from the Lactarius indigo fungus, for use in Gratzel type solar cells are reported. An electrolyte composed of 0.1 M HNO3 and 0.5 M CuSO4 was used, this solution was prepared for copper deposits on the ITO. Cyclic voltammetry was performed at different scan rates to obtain the reduction zone for deposition between potentials of ?100 to ?500 mV. The dye was obtained from the indigo Lactarius fungus from maceration, once the inked deposits were obtained, characterizations were performed, the initial test was to obtain the Ultraviolet-Visible (UV-visible) of the pure dye, and later the same test was performed on the inked oxide. Electrochemical Impedance Spectroscopy (EIS) was performed on the samples, as well as Infrared Spectroscopy (FTIR) and Scanning Electron Microscopy (SEM), to characterize the material properties for its application.

Application of a Mathematical Model to the Sierra Indiana Ore Leaching Process Containing Thorium, by Means of H₂SO₄Solution and HCl

The existence of the thorium element in the ores from the Atacama region, Chile, and its importance in the activities of the nuclear industry, have generated the interest of the Chilean Nuclear Energy Commission (CChEN) to study the technical feasibility of its recovery, like ThO2 through the implementation of hydrometallurgical techniques, such as leaching, solvent extraction, among others. The present work has become a report about the research carried out in the Extractive Metallurgy Area of the Department of Advanced Materials of CChEN, whose objective is to know the behavior of the thorium element when the mineral carrier is leached. The leaching tests were carried out in a glass reactor in batch mode, by mechanical agitation, varying different operational parameters, such as: type of leaching solution, concentration of acid in the solution, system temperature and granulometry of the mineral. The results indicate that there is technical feasibility for the recovery of thorium by leaching the mineral carrier with hydrochloric and/or sulfuric solution. The highest recovery of thorium for a sulfuric solution was 70.0% and for a hydrochloric solution of 83.8%, so the process presents a good efficiency in both cases. For a hydrochloric solution, the mathematical model of the thorium recovery efficiency obtained is: Y=31.14+26.25*X1+8.69*X2−0.82*X3+9.5*X12−0.83*X13−3.71*X23−1.83*X123+6.45 The concentration of HCl and temperature, as well as their interaction, significantly affect the recovery of thorium for Sierra Indiana mineral, as well as temperature and granulometry. The previous model gives a good representativeness of 99.98%. For a sulfuric solution, the mathematical model of the thorium recovery efficiency obtained is: Y=29.78+25.92*X1+0.99*X2−1.05*X3−2.05*X12−9.84*X13−5.26*X23−3.87*X123+15.18 The model indicates that the recovery of thorium for the mineral is significantly affected by the concentration of sulfuric acid, and to a lesser degree by the temperature and granulometry. The model provides a representativeness of 98.3%.

Engineering of Fuel Plates on Uranium-Molybdenum Monolithic: Critical Issues

Engineering of nuclear fuels using monolithic plates of uranium-molybdenum and Al-6061 cladding is the current challenge for research and test reactors. The main drawback of the manufacture of monolithic nuclear fuel was analyzed using two surface coating methods: aluminum sputtering and transient liquid phase bonding (TLPB). Coating was done with a commercial alloy of Al-Si (R-4047). These techniques were used to improve the metallurgical bonding between the UMo and the cladding by rolling. Finally, design parameters and manufacture of UMo plate fuels were established. Mechanical tests were used to characterize the plates, resulting in UTS values of about 700 and 1000 MPa for the UMo alloys. These results are complemented with metrological analyses, X-Ray diffraction (XRD), thermal analyses, and metallography. X-rays and ultrasound scanners were used to monitor bonding and the co-rolling effects. These initial results show the main obstacles to the engineering development of UMo monolithic plate fuels with Al-6061 cladding, and these are discussed herein.

A Straightforward Mathematical Model of Hot Metal Desulphurization

A straightforward kinetic model for the hot metal desulphurization process is presented. The model contains some of the most important parameters and variables that govern the process. The inputs, outputs and parameters of a desulphurization program employed at industry are discussed. The model is able to cope with different injection policies of desulphurizers such as mono- injection, co-injection or multi-injection. When compared to the rotary impeller method, results of this model shows that the weight of lime consumed in the lance injection method is lesser than that consumed in the rotary impeller method for the same conditions of the hot metal charge.

Velocity Monitoring of Molten Steel in a Continuous Casting Mold Using Three Submerged Entry Nozzle Designs

The horizontal and vertical velocity components of molten steel in a slab continuous casting mold produced by three different two-port Submerged Entry Nozzle (SEN) designs are monitored and compared using Computational Fluid Dynamics (CFD) simulations. These two ports designs correspond to a conventional cylindrical SEN, a plate SEN and an anchor-shaped SEN. Four monitoring points at the molten steel in the centered vertical plane were selected to track the horizontal and the vertical component of the velocity vector. Two of them are located near the free surface and the remaining two are located in the vicinity of the SEN discharge nozzles. Some statistical values of the time series of above the velocity components are analyzed and correlated with the Kelvin-Helmholtz instability and the Karman vortex streets, which cause mold powder entrapment in the molten steel.

Reduction Kinetics of Uranium Trioxide to Uranium Dioxide Using Hydrogen

This article presents a study on the kinetics of the uranium conversion process, consisting in the reduction of uranium trioxide to uranium dioxide using hydrogen gas at temperatures of 500°C, 600°C and 700°C. Hydrogen concentrations used in the flow were 0.25 M, 0.50 M and 0.75 M. The mechanism established for the study of the kinetics of reduction of uranium trioxide was through the formation of an intermediate compound, U3O8. For this reason, these tests were divided into 2 stages: the first one the reduction from UO3 to U3O8, and second one from U3O8 to UO2. The results of each test were quantified by the release of H2O(g) produced by both reactions. Tests showed that the ideal working conditions are for hydrogen concentration flows of 0.75 M and temperatures in the range of 500°C - 600°C, with the intent to decrease the occurrence of side reactions that interfere with the process.

Anchor-Shaped Design of a Submerged Entry Nozzle for the Continuous Casting of Steel

An anchor-shaped geometrical design for a Submerged Entry Nozzle for the slab continuous casting of steel is presented in this work. To evaluate its performance, transient 3D multiphase numerical simulations were carried out using the Computational Fluid Dynamics technique. The performance of the proposed nozzle is numerically compared with that of a conventional cylindrical nozzle. Computer results show that the chance of formation of Karman’s vortexes and powder entrapment becomes small for the anchor-shaped SEN.

Modeling Operational Parameters for Uranium Dioxide Production Reactor through Uranium Trioxide Reaction Using Hydrogen

This article shows the modeling of a uranium dioxide production reactor using COMSOL Multiphysics software program in its 4.3b version. The model was made using 3 kinds of studies: momentum, heat and mass transport, in order to determine the influence of the most important operational parameters: UO3 reaction rate, composition and flow of the reduction gas, the initial temperature reactor and the reducing gas. The operational parameters evaluated were the followings: constant gas flow of2.5 L/min, initial hydrogen concentration of 0.25, 0.50 and0.75 M, and initial temperature of 400°C. The obtained results allow to conclude that under these working conditions, uranium dioxide is obtained virtually instantaneous and, with concentrations close to 0.5 M H2 in the reducing gas, the process can operate continuously and autogenously, without applying additional energy and temperatures around 600°C.