A Prototype of CAPP System for Rotational Parts

Noticing in recent years that the world is running out of mineral resources, the price of engineering materials will continually rise in the future, the percentage of the cost of manufactured part that is due to the cost of materials is also rising. The amount of material must be removed away to produce the final product should be minimized, excess stock will increase not only the material cost, but also processing cost, fixture cost, tooling cost, and increases machine cycle times. This paper proposed a variant CAPP system for rotational parts based on the concept of group technology, this system accepts part features characteristics code number as an input and specify operation details for manufacturing route with the suitable primary processes required to produce the blank work piece as an output.

Optimization of Cutting Parameters for Face Milling Titanium Alloy Using MQL

When using MQL as a cooling technique, many parameters have to be adjusted. The Taguchi method was used in this study to investigate the cutting characteristics of face milling of titanium alloys using PVD-coated inserts. To find the optimal volume removed and surface roughness, an orthogonal array, the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA) were employed. The optimum cutting parameters was obtained. Throughout this study, it was found that the feed rate is the most influencing cutting parameter in the face milling of titanium alloys.

Novel concept of tailorable magnetic field and electron pressure distribution in a magnetic nozzle for effective space propulsion

Magnetic nozzle appears to be a practical solution for prolonged space missions.For efficient handling of the spaceship,an in-flight solution to customize the thrust from the magnetic nozzle is essential.Here a new concept of three-thick coils system is proposed for tailoring the magnetic field in-flight in accordance with electron pressure distribution.The role of peak position of the pressure and its axial gradient is also uncovered for realizing higher thrust.About three-fold increase in thrust is observed when the electron temperature is raised to w2.5 times of its original value at the exit plane.The set-up is optimized for its best performance and efficient use in the electric space propulsion sector with thrust approaching 5 mN.In particular,this can contribute to the attitude control or the precision pointing of the spacecraft,the technology for removal of space debris and manipulating the ion momentum flux lost to a wall or unsteady laser produced plasma flow in a magnetic nozzle.

Tapered coils system for space propulsion with enhanced thrust: a concept of plasma detachment

A concept for plasma detachment in a magnetic nozzle is developed based on the detachment region which is found to decrease with the taper angle of the coils employed in the proposed flexible three coil setup.On tapering the coils while resulting in the same crosssectional area,the plasma plume outside the throat grows radially that leads to an enhancement in the thrust from 2.67 mN to 5 mN at the final detachment plane for a rise in the taper angle from 0 to 13
.The maximum thrust can reach about 9 mN when the middle coil is shifted closer to the right coil along with increasing middle-to-outer-coil diameter(inner)ratio from 1 to 3.Proposed three-tapered-coils arrangement for a magnetic nozzle turns out to be a robust candidate for space propulsion offering the ability to control plasma detachment and tune thrust in-flight simply via mechanical movements without changing the current.

Electrode Wear Prediction in Milling Electrical Discharge Machining Based on Radial Basis Function Neural Network

Milling electrical discharge machining(EDM) enables the machining of complex cavities using cylindrical or tubular electrodes.To ensure acceptable machining accuracy the process requires some methods of compensating for electrode wear.Due to the complexity and random nature of the process,existing methods of compensating for such wear usually involve off-line prediction.This paper discusses an innovative model of electrode wear prediction for milling EDM based upon a radial basis function(RBF) network.Data gained from an orthogonal experiment were used to provide training samples for the RBF network.The model established was used to forecast the electrode wear,making it possible to calculate the real-time tool wear in the milling EDM process and,to lay the foundations for dynamic compensation of the electrode wear on-line.This paper demonstrates that by using this model prediction errors can be controlled within 8%.