The nanocomposite of MoSi2-SiaN4 (molybdenum disilicide-silicon nitride) was synthesized by reaction milling of the Mo and Si powder mixture. Changing the processing parameters led to the formation of different prod...The nanocomposite of MoSi2-SiaN4 (molybdenum disilicide-silicon nitride) was synthesized by reaction milling of the Mo and Si powder mixture. Changing the processing parameters led to the formation of different products such as a- and B-MoSi2, SiaN4, Mo2N, and M05Si3 at various milling times. A thermodynamic appraisal showed that the milling of Moa2Siss powder mixture was associated with highly exothermic mechanically induced self-sustaining reaction (MSR) between Mo and Si. The MSR took place around 5 h of milling led to the formation of a-MoSi2 and the reaction between Si and N2 to produce Si3N4 under a nitrogen pressure of 1 MPa. By increasing the nitrogen pressure to 5 MPa, more heat is released, resulting in the dissociation of Si3N4 and the transformation of a-MoSi2 to β-MoSi2. Heat treatment was also performed on the milled samples and led to the formation of Mo2N and the transformation of a-MoSi2 to β-MoSi2 at the milling times of 10 and 40 h, respectively.展开更多
The effects of vacuum induction melting(VIM) and vacuum arc remelting(VAR) processes on the microstructure and stress rupture properties of Ni-based GTD-111 superalloy were investigated. Samples of GTD-111 master allo...The effects of vacuum induction melting(VIM) and vacuum arc remelting(VAR) processes on the microstructure and stress rupture properties of Ni-based GTD-111 superalloy were investigated. Samples of GTD-111 master alloy were melted in VIM and VAR furnaces and then poured into a preheated ceramic mold for VIM melt or into a water-cooled copper mold for VAR melt. The as-cast samples were examined radiographically to ensure that no casting defects were present in the final castings; the samples were then heat-treated using a standard heat-treatment cycle. The microstructure of the samples was investigated using optical microscopy and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy for microanalysis. On the basis of standard ASTM-E139, stress rupture tests were carried out at 1000°C under a stress of 300 MPa. The results showed that a γ matrix, fine γ′ precipitates, a γ–γ′ eutectic structure, carbide particles, and some harmful phases such as σ and η phases were present in the as-cast samples. The γ′ precipitates with cubic morphology appeared in the matrix after the standard heat-treatment process. The extent of segregation and the amount of γ–γ′ eutectic structure formed in the VAR-prepared sample were less than in the VIM-prepared sample. The results of stress rupture tests showed that the rupture time for the VAR sample was 43% longer than that for the VIM sample.展开更多
The concept of microalloying was applied to the δ-TRIP (transformation-induced plasticity) steel to inves- tigate the feasibility of increasing the mechanical properties and understanding the effect of microalloyin...The concept of microalloying was applied to the δ-TRIP (transformation-induced plasticity) steel to inves- tigate the feasibility of increasing the mechanical properties and understanding the effect of microalloying on the morphology and structure of the steel. A hot rolled δ-TRIP steel with three different contents of Nb (0, 0.03, 0.07 mass%) was subjected to the microstructural and mechanical examination. The high Al and Si concentration in these steels guaranteed the presence of the considerable δ-ferrite phase in the microstructure after the casting and the subsequent hot rolling. The obtained results showed that Nb dramatically affects the microstructure the dynamic re- covery and recrystallization behavior, as well as the grain shape and thus the stability of austenite after the thermo- mechanical process of hot rolling. The results also revealed an unexpected effect of Nb on the mechanical properties. The addition of Nb to the δ-TRIP steel led to a significant decrease in the ultimate strength (from 1144 to 917 MPa) and an increase in ductility (from 24% to 28%). These unconventional results could be explained by the change in the steel microstructure. The work-hardening'behaviors of all samples exhibit three stages of the work-hardening rate evolution. At the stage 2, the work-hardening rate of the studied steels increased, being attributed to the TRIP effect and the transformation of austenite to martensite.展开更多
In low carbon steels, dissolution and precipitation of the second phases such as carbides and nitrides during annealing cycles can affect the final structure and properties of the materials. The interaction of above p...In low carbon steels, dissolution and precipitation of the second phases such as carbides and nitrides during annealing cycles can affect the final structure and properties of the materials. The interaction of above processes depends on parameters such as reheating temperature, heating rate, annealing temperature, soaking time and finishing temperature in hot rolling stage before cold rolling. The effects of heating rate and annealing temperature on the microstructure and hardness were investigated. Two heating rates for annealing temperatures of 550, 610 and 720℃ were applied on cold-rolled specimens and St-14 low carbon steel, which were immediately quenched after isothermal annealing. The intercept method was used tO measure average grain sizes. However, resulted microstructures are dif- ferent for the two heating rates. While pancaked structures were observed in specimens annealed with low heating rate, in samples annealed with high heating rate, equiaxed microstructures were observed. Vickers micro-hardness values decreased at all temperatures, which were more significant at higher temperatures. At longer annealing time, signs of increase of hardness values were detected. All results and observations consistently suggest that a precipitati- on process has occurred concurrently with restoration processes during annealing. In addition, the energy dispersive spectroscopy analysis resulted from transmission electron microscopic micrographs have proved that the nano particles precipitated in grain boundaries are AlN.展开更多
文摘The nanocomposite of MoSi2-SiaN4 (molybdenum disilicide-silicon nitride) was synthesized by reaction milling of the Mo and Si powder mixture. Changing the processing parameters led to the formation of different products such as a- and B-MoSi2, SiaN4, Mo2N, and M05Si3 at various milling times. A thermodynamic appraisal showed that the milling of Moa2Siss powder mixture was associated with highly exothermic mechanically induced self-sustaining reaction (MSR) between Mo and Si. The MSR took place around 5 h of milling led to the formation of a-MoSi2 and the reaction between Si and N2 to produce Si3N4 under a nitrogen pressure of 1 MPa. By increasing the nitrogen pressure to 5 MPa, more heat is released, resulting in the dissociation of Si3N4 and the transformation of a-MoSi2 to β-MoSi2. Heat treatment was also performed on the milled samples and led to the formation of Mo2N and the transformation of a-MoSi2 to β-MoSi2 at the milling times of 10 and 40 h, respectively.
文摘The effects of vacuum induction melting(VIM) and vacuum arc remelting(VAR) processes on the microstructure and stress rupture properties of Ni-based GTD-111 superalloy were investigated. Samples of GTD-111 master alloy were melted in VIM and VAR furnaces and then poured into a preheated ceramic mold for VIM melt or into a water-cooled copper mold for VAR melt. The as-cast samples were examined radiographically to ensure that no casting defects were present in the final castings; the samples were then heat-treated using a standard heat-treatment cycle. The microstructure of the samples was investigated using optical microscopy and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy for microanalysis. On the basis of standard ASTM-E139, stress rupture tests were carried out at 1000°C under a stress of 300 MPa. The results showed that a γ matrix, fine γ′ precipitates, a γ–γ′ eutectic structure, carbide particles, and some harmful phases such as σ and η phases were present in the as-cast samples. The γ′ precipitates with cubic morphology appeared in the matrix after the standard heat-treatment process. The extent of segregation and the amount of γ–γ′ eutectic structure formed in the VAR-prepared sample were less than in the VIM-prepared sample. The results of stress rupture tests showed that the rupture time for the VAR sample was 43% longer than that for the VIM sample.
基金Sponsored by Iran National Science Foundation(94016117)
文摘The concept of microalloying was applied to the δ-TRIP (transformation-induced plasticity) steel to inves- tigate the feasibility of increasing the mechanical properties and understanding the effect of microalloying on the morphology and structure of the steel. A hot rolled δ-TRIP steel with three different contents of Nb (0, 0.03, 0.07 mass%) was subjected to the microstructural and mechanical examination. The high Al and Si concentration in these steels guaranteed the presence of the considerable δ-ferrite phase in the microstructure after the casting and the subsequent hot rolling. The obtained results showed that Nb dramatically affects the microstructure the dynamic re- covery and recrystallization behavior, as well as the grain shape and thus the stability of austenite after the thermo- mechanical process of hot rolling. The results also revealed an unexpected effect of Nb on the mechanical properties. The addition of Nb to the δ-TRIP steel led to a significant decrease in the ultimate strength (from 1144 to 917 MPa) and an increase in ductility (from 24% to 28%). These unconventional results could be explained by the change in the steel microstructure. The work-hardening'behaviors of all samples exhibit three stages of the work-hardening rate evolution. At the stage 2, the work-hardening rate of the studied steels increased, being attributed to the TRIP effect and the transformation of austenite to martensite.
文摘In low carbon steels, dissolution and precipitation of the second phases such as carbides and nitrides during annealing cycles can affect the final structure and properties of the materials. The interaction of above processes depends on parameters such as reheating temperature, heating rate, annealing temperature, soaking time and finishing temperature in hot rolling stage before cold rolling. The effects of heating rate and annealing temperature on the microstructure and hardness were investigated. Two heating rates for annealing temperatures of 550, 610 and 720℃ were applied on cold-rolled specimens and St-14 low carbon steel, which were immediately quenched after isothermal annealing. The intercept method was used tO measure average grain sizes. However, resulted microstructures are dif- ferent for the two heating rates. While pancaked structures were observed in specimens annealed with low heating rate, in samples annealed with high heating rate, equiaxed microstructures were observed. Vickers micro-hardness values decreased at all temperatures, which were more significant at higher temperatures. At longer annealing time, signs of increase of hardness values were detected. All results and observations consistently suggest that a precipitati- on process has occurred concurrently with restoration processes during annealing. In addition, the energy dispersive spectroscopy analysis resulted from transmission electron microscopic micrographs have proved that the nano particles precipitated in grain boundaries are AlN.