Characterization of the asymmetric evolving yield and flow of 6016-T4 aluminum alloy and DP490 steel

6016-T4 aluminum alloy and DP490 steel were systematically tested under 24 proportional loading paths,including uniaxial tensile tests with a 15°increment,uniaxial compressive and simple shear tests with a 45°increment,and biaxial tensile tests using cruciform specimens.Cruciform specimens in the rolling/transverse and 45°/135°sampling directions were tested with seven and four different stress ra-tios,respectively.The normal and diagonal planes plastic work contours and the yield stresses under uniaxial tension and compression were measured to investigate the anisotropic yield.Meanwhile,the normal and diagonal planes directions of plastic strain rate and the rα-values under uniaxial tension and compression were characterized to confirm the plastic flow.Several existing asymmetric yield crite-ria under the associated and non-associated flow rules were comprehensively evaluated to describe the asymmetric plastic anisotropy of 6016-T4 aluminum alloy and DP490 steel.The results suggest that in the investigated yield criteria,the non-associated models can predict the tension and compression asym-metry of materials more accurately than the associated models,and the function of stress triaxiality can more effectively describe the asymmetric yield behavior than the first stress invariant.In addition,the pure shear stress states are helpful in assessing the validity and applicability of advanced asymmetric yield stress functions,and the inspection of diagonal plane plastic work contours containing more pure shear stress states should prioritized over that of normal plane plastic work contours.The evaluation of plastic potential functions should not only consider the prediction accuracy of the normal plane di-rections of plastic strain rate,but also further check the diagonal plane directions of plastic strain rate.Expressing mechanical properties as a function of equivalent plastic strain to calibrate parameters of the yield criterion allows the continuous capture of anisotropic evolution of the asymmetric yield surface and the changes in the asymmetric plastic potential surface.

Influence of deformation zone length on bending radius of SS304 tubes with small diameters manufactured via free bending-based active motion

In three and six-axis free-bending equipment,the deformation zone length(A)is a fixed mechanical structure parameter modified when the relevant structure is redesigned and manufactured.In this study,a six degree of freedom(6-DOF)parallel mechanism was used as the control mechanism of the bending die,and a new method of changing the deformation zone length(A)was proposed.Firstly,an idealized geometric model of free bending-based active motion was established.Then,the influence of the deformation zone length(A)on the bending moment and the bending radius of the tube was analyzed.In addition,the finite element simulation and a kinematic model of free bending-based active motion controlled by the 6-DOF parallel mechanism were established,and bending processes of the SS304 tube with different deformation zone lengths were investigated.Afterwards,the impact of the deformation zone length(A)on the bending radius,bending moment,wall thickness,and motion of the parallel mechanism were analyzed.Finally,experiments were carried out on the free-bending equipment based on the 6-DOF parallel mechanism.Experiments verified the rules in the theoretical analysis,finite element simulation,and kinematic simulation.